Heat Cutting Device For Embroidery Sewing Machine
Distal end section of a heat cutter is movable among a processing position where the heating distal end section is kept pressed against a workpiece, a standby position located away from the workpiece, and a refracted position located farther away from the workpiece than the standby position. Pressing member is movable between an operating position where the pressing member presses down the workpiece and a non-operating position where the pressing member does not press down the workpiece. The distal end section is moved between the standby position and the retracted position in interlocked relation to the movement of the pressing member, and, while the pressing member is in the operating position, the distal end section is moved between the standby position and the processing position. Thus, appropriate processing can be performed even at start and end points of the processing.
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This application is based on, and claims priority to, JP PA 2011-098581 filed on 26 Apr. 2011. The disclosure of the priority application, in its entirety, including the drawings, claims, and the specification thereof, is incorporated herein by reference.
BACKGROUNDDisclosed herein is a heat cutting device for an embroidery sewing machine which performs thermal or heat processing, such as thermal or heat cutting, marking or the like, on a fabric or other type of workpiece held on an embroidery frame. More particularly, a technique for pressing down the workpiece in a stabilized manner is disclosed.
There have heretofore been known embroidery sewing machines provided with a heat cutting device capable of performing heat processing, such as heat cutting, marking or the like, on a fabric or other type of workpiece held on an embroidery frame controlled to horizontally move in front-rear and left-right directions on the basis of predetermined movement data. The conventionally-known heat cutting device is movable between a processing position where a heating distal end position is kept pressed against the workpiece to process the workpiece and a refracted position located away from the workpiece. Namely, when the workpiece is to be processed by the heat cutting device, the heat cutting device is moved from the retracted position to the processing position so that the heating distal end section heated to a predetermined temperature is placed in pressing contact against the workpiece, and then, with the distal end section held pressed against the workpiece, the embroidery frame is moved so that user-desired processing, such as heat cutting, marking or the like, is performed on the workpiece.
The workpiece held on the embroidery frame may have an uneven, concave-convex surface because of its material, nature, etc. of the workpiece, or an uneven, concave-convex surface may sometimes be produced on the workpiece by the workpiece being pulled by sewing threads during sewing of an embroidery or the like. Further, among examples of a method for setting the workpiece on the embroidery frame is one in accordance with which the workpiece is attached via an adhesive tape or a removable adhesive agent to a holding sheet that is held stretched taut on the embroidery frame. In this case, however, the workpiece may sometimes undesirably partly lift up from the holding sheet. In the case where the workpiece has an uneven, concave-convex surface or is lifting up partly from the holding sheet, it has been customary for the conventionally-known heat cutting device to perform the desired processing with a portion of the workpiece around the heating distal end section left unconstrained, and thus, the processing cannot be performed appropriately because, for example, the cutting might become incomplete or part the marking might be cut off.
European Patent Publication No. EP1983083 (hereinafter referred to as “the relevant patent literature”) discloses a heat cutting device provided with a pressing member for pressing down a workpiece during processing in order to avoid the above-mentioned inconvenience. In the heat cutting device disclosed in the relevant patent literature, the pressing member in the form of a spacer is provided on the heating distal end section, and the spacer has an opening for insertion therethrough of the heating distal end section. A length of a portion of the heating distal end section that projects beyond the lower surface of the spacer is adjustable in accordance with a thickness of the workpiece and a type of the processing to be performed. Once the spacer and the heating distal end section is adjusted into relative positional relationship, the relative positional relationship is fixed such that the spacer and the heating distal end section do not move relative to each other. When desired processing is to be performed on the workpiece by the heating distal end section being pressed against the workpiece, the workpiece is pressed down by the heating distal end section projecting from the spacer into the workpiece pressed by the spacer. Because the spacer is provided for pressing the workpiece and the length of the portion of the heating distal end section projecting beyond the lower surface of the spacer is adjustable in accordance with the thickness of the workpiece and the type of the processing to be performed as noted above, the heat cutting device disclosed in the relevant patent literature can perform desired processing, such as heat cutting, marking or the like, in a stabilized manner even where the workpiece has an uneven, concave-convex surface or is lifting up partly from the holding sheet.
Further, in the heat cutting device disclosed in the relevant patent literature, where the spacer (pressing member) is provided on the heating distal end section, the spacer is movable together with the heating distal end section between the processing position and the retracted position. Further, because the heating distal end section partly projects out of the opening, the heating distal end section would abut against the workpiece before the workpiece is pressed down by the spacer during movement toward the processing position, if the workpiece has an uneven, concave-convex surface or is lifting up partly from the holding sheet. Further, during movement toward the retracted position, the workpiece would lift up as the spacer moves away from the workpiece, and thus, the heating distal end section would be delayed in moving away from the workpiece. As a consequence, a time length over which the heating distal end section and the workpiece contact each other would become relatively long, so that the user-desired processing cannot be performed appropriately because, for example, the workpiece may undesirably be cut although the user desired to perform marking on the workpiece.
Further, when processing by the heat cutting device is to be performed intermittently, the spacer has to repeat movement between the processing and the retracted position together with the heating distal end section, during which the aforementioned inconvenience would be encountered at the start and end points of each of the intermittent processing portions. Furthermore, because the workpiece is not pressed down by the spacer while the heating distal end section is in the retracted position, portions of the workpiece to be processed intermittently may be undesirably deviated in position if the workpiece has an uneven, concave-convex surface or is lifting up partly from the holding sheet.
SUMMARYIn view of the foregoing prior art problems, it may be desirable to provide an improved heat cutting device for an embroidery sewing machine which, when processing such as heat cutting, marking or the like is to be performed on a workpiece such as a fabric held on an embroidery frame of the machine, can keep the work piece pressed down in a stabilized manner and thereby appropriately perform the processing.
Disclosed herein is an improved heat cutting device for an embroidery sewing machine that performs desired processing on a workpiece, held on an embroidery frame, by partly heating the workpiece, which can include: a heat cutter having a heatable heating distal end section, the distal end section being movable among a processing position where the heating distal end section is kept pressed against the workpiece, a standby position located away from the workpiece and a retracted position located farther away from the workpiece than the standby position; a pressing member for pressing down the workpiece on the embroidery frame, the pressing member being movable between an operating position where the pressing member presses down the workpiece and a non-operating position where the pressing member does not press down the workpiece; an interlocking drive device for effecting movement of the pressing member between the operating position and the non-operating position and movement of the heating distal end section between the standby position and the retracted position in interlocked relation to each other; and a heating-distal-end-section driving device for, while the pressing member is in the operating position, driving the heating distal end section to move between the standby position and the processing position.
The distal end section of the heat cutter can be movable among the processing position where the heating distal end section can be kept pressed against the workpiece, the standby position located away from the workpiece and the retracted position located farther away from the workpiece than the standby position. The pressing member for pressing down the workpiece on the embroidery frame can be movable between the operating position where the pressing member presses down the workpiece and the non-operating position where the pressing member does not press down the workpiece. The movement of the pressing member between the operating position and the non-operating position and the movement of the heating distal end section between the standby position and the retracted position can be effected in interlocked relation to each other, and, while the pressing member is in the operating position, the heating distal end section is driven to move between the standby position and the processing position. Thus, the heating distal end section can be moved from the retracted position to the standby position as the pressing member moves from the non-operating position to the operating position, so that the heating distal end section can be moved to the processing position after the pressing member has pressed down the workpiece. Further, when the heating distal end section is moved away from the workpiece, the heating distal end section can be moved alone, or independently, from the processing position to the standby position with the workpiece kept pressed down by the pressing member. Furthermore, the heating distal end section can be moved from the processing section to the retracted position as the pressing member moves from the operating position to the non-operating position. Thus, the heating distal end section and the workpiece can be allowed to contact each other in an appropriate manner, and thereby can avoid the inconveniences encountered by the conventionally-known counterpart, such as the inconvenience that the workpiece is undesirably cut during heat marking due to an increased time of the contact between the heating distal end section and the workpiece. As a result, the heat cutting device can perform appropriate processing even at the start and end points of the processing.
Further, the heating distal end section can be moved alone, or independently, repetitively between the processing position and the standby position with the pressing member maintained in the operating position. Thus, when the processing by the heat cutting device is to be performed intermittently, appropriate processing can be performed even at the start and end points of each the intermittent processing portions because the workpiece can be held pressed down by the pressing member irrespective of the movement of the heating distal end section. Furthermore, even in a case where there is an uneven, concave-convex surface or lifted-up surface on a portion of the workpiece to be subjected to the intermittent processing, such an uneven, concave-convex surface or lifted-up surface can be eliminated by the pressed-down state of the workpiece being secured by the pressing member and desired processing can thereby be performed in an appropriate, stabilized manner without the to-be-processed portion of the workpiece being undesirably deviated in position.
Because the heating distal end section can be pressed against the workpiece after the workpiece has been pressed down by the pressing member and then the heating distal end section can be moved away from the workpiece with the workpiece held pressed down by the pressing member as noted above, appropriate processing can be performed by means of the heating distal end section at the start and end points of the processing with the workpiece held pressed down by the pressing member in a stabilized manner.
Further, even when processing is to be performed intermittently, appropriate processing can be performed because the heating distal end section can be moved alone, or independently, from the processing position to the standby position with the workpiece held pressed down by the pressing member.
The following will describe various embodiments, but it should be appreciated that the inventive concept is not limited to the described embodiments and various modifications or alternative embodiments are possible without departing from the basic principles. The scope of the present invention is therefore to be determined solely by the appended claims.
Certain preferred embodiments of the present invention will hereinafter be described in detail, by way of example only, with reference to the accompanying drawings, in which:
A plurality of sewing needles 10 are vertically movably provided in the needle bar case 8, and any desired one of the sewing needles 10 is placed at a selected position (more specifically, a position corresponding to the rotary hook base) by the needle bar case 8 being sequentially slid via not-shown color change mechanism. Then, as the main machine shaft 9 rotates, the sewing needle 10 placed at the selected position (i.e., selected sewing needle 10) vertically moves toward and away from the rotary hook base. A sewing operation is performed in the well-known manner through cooperation between the vertical movement of the selected sewing needle 10 and a rotary hook (not shown) rotationally driven within the rotary hook base, during which time the embroidery frame 4 is driven as needed by the X drive mechanism 5 and Y drive mechanism 6 in the front-rear and left-right directions so that an embroidery sewing operation is performed on the workpiece S on the basis of desired embroidery data.
As seen in
As shown in
The elevator mechanism 13 includes a bracket 14 fixed to a lower rear surface of the arm 7, and a guide base 15 fixed to the bracket 14. As apparent from
The guide base 15 has two arms 15a and 15b on its upper region, and an air cylinder (interlocking drive device) 20 fixed to one of the arms 15a via a bracket 19 while a support member 21 supporting a rear portion of the air cylinder 20 is fixed to the other arm 15b. A distal end portion of a rod of the air cylinder 20 is fixed to a plate 22 that is fixed to the base member 18. Thus, as the rod expands or contracts through activation of the air cylinder 20, the base member 18 descends or ascends via the plate 22, at which time the base member 18 descends or ascends along the guide rail 16 via the slider member 17. Stoppers 23 are provided on longitudinally opposite end portions of the guide rail 16 for limiting or restricting a sliding range of the slider member 17. Further, the slider member 17 has an engaging pin 24 fixed thereto, and the guide base 15 has an engaging member 25 pivotably provided thereon for stopping descending movement of the slider member 17. Namely, the descending movement of the slider member 17 can be stopped by the engaging member 25 being pivoted into engagement with the engaging pin 24 of the slider member 17 moving downward from the position shown in
The base member 18 that slides along the guide rail 16 via the slider member 17 has opposite side walls 18a and 18b projecting toward a reader of
The heat cutter 11, which may be of the conventionally-known type, is supported on the base member 18 and can be heated at the distal end section (heating distal end section) 11a. After descending movement of the base member 18, the heated distal end section 11a is pressed against the workpiece S, so that thermal or heat processing is performed on the workpiece S. The left side wall 18b of the base member 18 and a support bracket 27 fixed to a portion of the base member 18 opposed to the left side wall 18b are pivotally connected to pins 28 projecting horizontally from the left and right side surfaces of the heat cutter 11, so that the heat cutter 11 is pivotably supported on the base member 18. Namely, the left side wall 18b and the support bracket 27 are opposed to each other with an interval at least greater than the width (or diameter) of the heat cutter 11.
On the left side wall 18b of the base member 18 is provided a torsion spring 29 for normally biasing the heat cutter 11 in a counterclockwise direction of
The distal end section 11a of the heat cutter 11 is normally located in any one of positions where the distal end section 11a is not inserted in a hole 33b of the pressing member 33 as shown in
Downward pivoting movement of the heat cutter 11 is restricted or limited by a stopper (limiting member) 32 provided on the base member 18 of the heat cutter 11, so that the heat cutter 11, pivotally driven by the air cylinder 30, can be stopped by abutting engagement with the stopper (limiting member) 32. At that time, the distal end section 11a is in the processing position where it is kept pressed against the workpiece S, as shown in
Further, the base member 18 has an arm 18c extending toward the distal end section 11a of the heat cutter 11 (downward in
Now, a description will be given about heat processing to be performed on the workpiece S by the heat cutting device H. When the heat processing is to be performed on the workpiece S by the heat cutting device H, first, the air cylinder 20 is activated to cause the support mechanism 12 to descend from the position of
Then, the air cylinder 30 is activated to pivot the heat cutter 11, so that the distal end section 11a moves from the standby position of
After completion of the heat processing, such as heat cutting, marking or the like, on the workpiece S, the air cylinder 30 is activated again, in response to which the heat cutter 11 is pivotally driven in the counterclockwise direction by the biasing force of the torsion spring 29 in such a manner that the distal end section 11a pivots upwardly away from the workpiece S, i.e. from the processing position shown in
Further, in a case where the heat processing is to be performed on the workpiece S intermittently, the air cylinder 30 is activated with the support mechanism 12 maintained in the position shown in
Among examples of the heat processing to be performed by the heat cutter 11 are heat cutting, marking, etc., and a change in the type of the heat processing to be performed may be effected by changing a heating temperature of the distal end section 11a of the heat cutter 11, the amount of projection, beyond the lower surface of the pressing member 33, of the distal end section 11a and the moving speed of the embroidery frame 4. Further, in a case where embroidery too is to be performed on the workpiece S, such embroidery may be performed by activation of the machine head M before or after the processing by the heat cutting device H.
As described above, the movement of the pressing member 33 between the operating position and the non-operating position and the movement of the distal end section 11a of the heat cutter 11 between the standby position and the refracted position are effected in interlocked relation to each other. In addition, while the pressing member 33 is in the operating position, the distal end section 11a is driven to move alone, or independently, between the standby position and the processing position, so that the distal end section 11a of the heat cutter 11 moves relative to the pressing member 33. In this way, the distal end section 11a can be pressed against the workpiece S after the workpiece S has been pressed down by the pressing member 33, but also the distal end section 11a can be moved away from the workpiece S with the workpiece S kept pressed down by the pressing member 33. Thus, the present invention allows the distal end section 11a and the workpiece S to contact each other in an appropriate manner, and allows the heat cutter H to perform appropriate processing even at the start and end points of the processing without involving the inconveniences encountered by the conventionally-known counterpart, such as the inconvenience that the workpiece is undesirably cut during the heat marking due to an increased time of contact between the distal end section of the heat cutting device H and the workpiece.
Further, in the case where the processing by the heat cutting device H is to be performed intermittently, the distal end section 11a is moved alone, or independently, repetitively between the processing position and the standby position with the pressing member 33 maintained in the operating position. Because the workpiece S can be held pressed down by the pressing member 33 irrespective of the movement of the distal end section 11a, appropriate processing can be performed even at the start and end points of each of the intermittent processing portions. Further, even in a case where there is an uneven, concave-convex surface or lifted-up surface on a portion of the workpiece S to be subjected to intermittent processing, the disclosed arrangement can eliminate such an uneven, concave-convex surface or lifted-up surface by the workpiece S being held pressed down by the pressing member 33 and thereby perform desired processing in an appropriate, stabilized manner without a to-be-processed portion of the workpiece being undesirably deviated in position.
Although a preferred embodiment has been described above with reference to the accompanying drawings, the inventive concept is not so limited and may be modified variously. For example, whereas the heat cutter 11 has been described as pivotably supported and having the distal end section 11a pivotally movable between the standby position and the processing position, the distal end section 11a may be constructed to be linearly reciprocally movable between the standby position and the processing position.
Furthermore, the pressing member 33 may be constructed to be adjustable in height in accordance with the thickness of the workpiece S, etc.
Claims
1. A heat cutting device for an embroidery sewing machine which performs desired processing on a workpiece, held on an embroidery frame, by partly heating the workpiece, said heat cutting device comprising:
- a heat cutter having a heatable heating distal end section, said distal end section being movable among a processing position where said heating distal end section is kept pressed against the workpiece, a standby position located away from the workpiece and a retracted position located farther away from the workpiece than the standby position;
- a pressing member for pressing down the workpiece on the embroidery frame, said pressing member being movable between an operating position where said pressing member presses down the workpiece and a non-operating position where said pressing member does not press down the workpiece;
- an interlocking drive device for effecting movement of said pressing member between the operating position and the non-operating position and movement of said heating distal end section between the standby position and the retracted position in interlocked relation to each other; and
- a heating-distal-end-section driving device for, while said pressing member is in the operating position, driving said heating distal end section to move between the standby position and the processing position.
2. The heat cutting device as claimed in claim 1, which further comprises a support mechanism for not only movably supporting said heat cutter in such a manner that said heating distal end section can move between the standby position and the processing position but also fixedly supporting said pressing member, and
- wherein said interlocking drive device effects the movement of said pressing member between the operating position and the non-operating position and the movement of said heating distal end section between the standby position and the retracted position in interlocked relation to each other by moving said support mechanism toward and away from the workpiece.
3. The heat cutting device as claimed in claim 2, which further comprises a limiting member for limiting movement of said heat cutter, and an amount of projection, beyond a lower surface of said pressing member, of said heating distal end section is variably adjustable by said limiting member.
Type: Application
Filed: Apr 25, 2012
Publication Date: Nov 1, 2012
Applicant: TOKAI KOGYO MISHIN KABUSHIKI KAISHA (Kasugai-shi)
Inventors: Masayoshi Hirate (Ichinomiya-shi), Taichi Fukushima (Kasugai-shi)
Application Number: 13/456,041