SAFETY CONNECTOR APPARATUS
A connector apparatus includes first and second mating connectors that can be joined to make a fluid connection. The connectors are constructed to discriminate improper connectors so that no fluid tight connection can be formed with improper connectors. The connector apparatus can be used with a system for compression therapy to prevent deep vein thrombosis.
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This application is a continuation application of U.S. Ser. No. 11/533,924, filed Sep. 21, 2006, the entire content of which is incorporated herein by reference.
TECHNICAL FIELDThe present disclosure relates to safety connectors for use in medical applications, particularly for use with compression therapy devices. The present disclosure also relates to discriminating safety connector apparatus and, more particularly, to a discriminating safety connector apparatus for fluidly coupling at least two lumens capable of forming a non-leaking fluid circuit.
BACKGROUND OF THE INVENTIONIn a medical environment, many devices have tubing adapted for manual connection in order to provide a fluid connection between devices or between a device and a patient including enteral feeding pumps and intravenous feeding lines. Each of these devices includes one or more connectors that a user or practitioner may inadvertently connect together. This may result in the successful connection of incompatible devices or the supply of fluid or nutrient to an improper intravenous line or a device such as an inflatable bladder used in deep vein thrombosis therapy. Successful connection of incompatible devices may harm patients or damage equipment.
When connecting a medical device to a fluid supply, a non-leaking seal must be made between compatible devices and/or fluid sources. Thus, connections must be designed to provide an adequate seal between sealing surfaces when the devices and/or supply are compatible. Typical devices have a male and female connector that, when pressed together, form a fluid tight seal. The connectors come in different sizes and shapes and typically have O-rings or gaskets to help create a fluid tight seal.
Examples of a medical device connected to a fluid supply include compression therapy devices that are wrapped around a limb to prevent peripheral edema and conditions that form blood clots such as deep vein thrombosis. These devices typically include at least one air bladder that is sized and shaped for being applied around the limb. The bladder is sequentially inflated and deflated to artificially stimulate blood flow throughout the appendage that would normally result from, for example, walking. An example of such a device that is configured for disposal about a foot is shown in U.S. Pub. No. 2005/0187499. Typically, these compression devices are connected to a tube set which provides fluid communication from a pressure source to the compression device. A controller is employed to regulate the flow of fluid from the pressure source to the compression device.
The compression device, tube set and controller each contain connections for connecting and disconnecting the compression device from the pressure source. It is desirable to avoid erroneous connection of a medical device other than the compression device, for example an intravenous needle, to the pressure source.
SUMMARY OF THE INVENTIONIn one aspect, a connector apparatus generally comprises a first connector having an internal sealing surface and an array of protrusions on an outer surface. At least one of the protrusions is circumferentially spaced and axially spaced on the first connector from others of the protrusions for defining fluid flow paths on an outer surface of the first connector for preventing fluid tight connection of any tube in which the outer surface of the first connector may be received. A second connector is adapted for sliding, non-rotational sealing engagement with the internal sealing surface of the first connector for forming a fluid tight connection with the first connector. A diameter of the outer surface including the array of protrusions generally decreases from a first portion to a second portion of the first connector such that the diameter of the outer surface at the first portion is greater than the diameter of the outer surface at the second portion. The second connector is received in an end of the first connector adjacent the first portion.
In another aspect, a connector apparatus generally comprises a male connector having an attachment portion and a coupling portion having at least one sealing surface and at least one non-sealing surface. A female connector has an attachment portion and at least one sealing member and is configured to receive the coupling portion of the male connector. During connection of the connectors the at least one sealing member of the female connector first engages the at least one non-sealing surface of the male connector and deflects radially outwardly preventing the formation of a fluid tight seal between the connectors. The at least one sealing member of the female connector then slides beyond the at least one non-sealing surface of the male connector and engages the at least one sealing surface of the male connector to create a fluid tight seal between the connectors.
Other objects and features will be in part apparent and in part pointed out hereinafter.
Embodiments of the present disclosure are described herein below with reference to the drawings wherein:
Corresponding reference characters indicate corresponding parts throughout the drawings.
DESCRIPTION OF THE PREFERRED EMBODIMENTSReferring now to the drawings, a connector apparatus 30 constructed according to the principles of the present invention is shown in
In the illustrated example, a tube set 20 (
Referring to
Referring to
The receptacle 78 of the second connector 38 has an interior surface 74 and an annular shoulder 75 at the inner end of the interior of the receptacle (
The user must push, in the direction of the arrow “A” in
The open space defined by the longitudinal channels 58 prevents flush engagement of coupling portion 42 with the surface of a non-compliant connector or fluid conduit (lumen). The longitudinal channels 58 may have widths, depths, or lengths other than illustrated herein. One or more longitudinal channels 58 may be oriented parallel, offset, or undulating with the longitudinal axis of the connector 30. The longitudinal channels 58 can be replaced with a raised surface or roughness on the non-sealing surface 52. In addition, the openings 60 defined through a wall 62 help prevent a fluid seal between the first connector 36 and a non-compliant connector. An opening 60 is not limited to size and shape provided the opening leaks with a non-compliant connector attached to the first connector 36. One or more openings 60 diametrically opposed about the wall 62 facilitate leakage with a non-compliant connector.
An inner surface 54 of the first connector 36 and inner surface 74 of the second connector 38 form a fluid pathway therethrough. The inner surfaces (54, 74) are formed to pass fluid according to the particular flow requirements of a medical system such as the controller 2 and compression therapy device 1. Attachment portion 40 or attachment portion 80 is not restricted to one port. A “Y” connector 84 (
The cavities 66 prevent a seal between the first face 64 and a surface of a non-compliant connector. Each cavity 66 aligns with its corresponding outer longitudinal channels 58 to provide a path for leakage when the first connector 36 is inserted into a non-compliant connector. The transverse wall 68 prevents inserting a non-compliant connector into the first connector 36. The cavity 70 helps prevent a sealing surface between the first face 64 and a surface of a non-complaint connector. Likewise, inner longitudinal cavities 72 and the openings 60 though the wall 62 help prevent sealing with a non-compliant connector on the inside or outside of the first connector 36. The open spaces defined by the cavities 66 prevent flush engagement with coupling portion 42 and a surface of a non-compliant connector. A cavity or channel (66, 70, 72, 58) is not limited to a specific width, depth, or length. A cavity or channel (66, 70, 72, 58) is not restricted to orientation and can be parallel, offset or undulating. The present invention is not restricted to one non-sealing surface 52 or one sealing surface 48.
The user holds the second connector 138 using raised ribs 178 to grip and insert the first connector 136 into the second connector 138. In addition to functioning as grips, the ribs 178 also prevent a sealing connection between the second connector 138 and a tube or the like (not shown) received over the exterior of the second connector. The first connector 136 is inserted with its first end 144 passing beyond a sealing flange 176 located inside the second connector 138. The resilient sealing flange 176 conforms to the sealing surface 148 to form a fluid tight seal, after the sealing surface 148 passes beyond the non-sealing surface 152 and engages the flange 176. The user stops applying force when the face of the first end 144 abuts a shoulder 175 a distance beyond the sealing flange 176 of the second connector 138. A bar 181 is located at the inner end of the second connector 138 to inhibit a tube (not shown) from sealingly abutting a first tube 132 inserted inside an attachment portion 180 of the second connector.
The first tubing 132 forms a sealing interference fit with the inner surface 182 of the attachment portion 180. A second tubing 134 is inserted over an attachment portion 140 (
Coupling portion 242 is slidingly and sealingly received by a first end of second connector 238 into the gasket 276 to form a sealing connection between the first and second connectors. The key 252 snaps into the mating cavity 290 to releasably lock the first and second connectors 236, 238 is sealing connection. To release the first connector 236, the user depresses a button 286, with raised edges, and pulls the first connector 236 from the second connector 238, while holding the second connector 238. Depressing the button 286 deforms the first connector and moves the key 252 laterally out of the cavity 290. The key 252 prevents engagement with a non-compliant connector (not shown).
An alternate embodiment of a keyed connector apparatus 530 illustrated in
The first connector 336 further comprises a coupling portion 342 with at least one longitudinal channel 372 therethrough (
In operation, the user inserts the cap 374 into the opening at the coupling portion 342. The O-ring 376 is deformed as it moves over the non-sealing surfaces 352 under the force of the user. The O-ring 376 comes to rest in the groove 349 and engages the sealing surface 348 (
The non-sealing surface 452 includes a first face 464. The first face 464 includes a transverse wall 468 that extends across the diameter of coupling portion 442. Transverse wall 468 is configured to prevent sealing engagement of the surface of coupling portion 442 with a non-compliant connector.
The second connector 438 comprises an attachment portion 480, a cap 474, an O-ring 476 inside the cap and sealingly mounted on the cap, and a flex collar 477 (
For the preferred embodiments described herein, the connectors are fabricated from semi-flexible and flexible materials suitable for vascular compression therapy such as, for example, polymeric materials, depending on the particular vascular therapy application and/or preference. Urethanes and silicones may also be used. One skilled in the art, however, will realize that other materials and fabrication methods suitable for assembly and manufacture, in accordance with the present disclosure, also would be appropriate. A number of alternating sealing and non-sealing surfaces is possible depending on the size and shape of the connector apparatus.
When introducing elements of the present invention or the preferred embodiments(s) thereof, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of the elements. The terms “comprising”, “including” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
In view of the above, it will be seen that the several objects of the invention are achieved and other advantageous results attained.
As various changes could be made in the above embodiments and methods without departing from the scope of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
Claims
1. A connector apparatus comprising:
- a first connector having an internal sealing surface and an array of protrusions on an outer surface, at least one of the protrusions being circumferentially spaced and axially spaced on the first connector from others of the protrusions for defining fluid flow paths on an outer surface of the first connector for preventing fluid tight connection of any tube in which the outer surface of the first connector may be received; and
- a second connector, adapted for sliding, non-rotational sealing engagement with the internal sealing surface of the first connector for forming a fluid tight connection with the first connector;
- wherein a diameter of the outer surface including the array of protrusions generally decreases from a first portion to a second portion of the first connector such that the diameter of the outer surface at the first portion is greater than the diameter of the outer surface at the second portion, the second connector being received in an end of the first connector adjacent the first portion.
2. The connector apparatus of claim 1 wherein the outer surface of the first connector tapers from the first portion to the second portion.
3. The connector apparatus of claim 1 further comprising a longitudinal channel in the outer surface of the first connector at the first portion of the first connector for preventing the formation of a fluid tight seal with said any tube.
4. The connector apparatus of claim 3 further comprising a plurality of non-sealing surfaces inside the first connector, each non-sealing surface having a longitudinal channel different from the longitudinal channel in the outer surface for preventing the formation of a fluid tight seal with a non-compliant connector.
5. The connector apparatus of claim 4 wherein the longitudinal channels of the non-sealing surfaces are disposed on opposite sides of the internal sealing surface of the first connector.
6. The connector apparatus of claim 1 wherein the second portion of the first connector comprises an attachment portion for receiving tubing at an inner surface of the attachment portion.
7. The connector apparatus of claim 6 wherein a first end of the second connector is received in said end of the first connector adjacent the first portion, the second connector further comprises an attachment portion at a second end opposite the first end, the attachment portion of the second connector being configured for insertion into tubing.
8. The connector apparatus of claim 7 wherein the second connector further comprises a cap at the first end and a sealing member disposed around a perimeter of the cap.
9. The connector apparatus of claim 8 further comprising a groove defining the internal sealing surface of the first connector, wherein the sealing member seats in the groove when the second connector is inserted into the first connector.
10. The connector apparatus of claim 8 wherein the sealing member is releasably attached to the cap.
11. A connector apparatus comprising:
- a male connector having an attachment portion and a coupling portion, the coupling portion having at least one sealing surface and at least one non-sealing surface; and
- a female connector having an attachment portion and at least one sealing member and configured to receive the coupling portion of the male connector, wherein during connection of the connectors the at least one sealing member of the female connector first engages the at least one non-sealing surface of the male connector and deflects radially outwardly preventing the formation of a fluid tight seal between the connectors, the at least one sealing member of the female connector then sliding beyond the at least one non-sealing surface of the male connector and engaging the at least one sealing surface of the male connector to create a fluid tight seal between the connectors.
12. The connector apparatus of claim 11 wherein the female connector further comprises a flex collar attached to a body of the female connector, the flex collar being deflected radially outwardly during connection of the connectors.
13. The connector apparatus of claim 11 wherein the at least one non-sealing surface of the male connector includes longitudinal channels in both an inner and outer surface of the male connector, the sealing member of the female connector engages the male connector at the channels preventing a sealing connection between the connectors.
14. The connector apparatus of claim 13 wherein the longitudinal channels are disposed on opposite sides of the at least one sealing surface of the male connector.
15. The connector apparatus of claim 13 further comprising a pair of non-sealing surfaces on the male connector, each non-sealing surface including longitudinal channels in the inner and outer surface of the male connector.
16. The connector apparatus of claim 11 further comprising a transverse wall extending across an inner diameter of the male connector at the coupling portion, the transverse wall preventing sealing engagement of the male connector with a non-compliant connector.
Type: Application
Filed: Aug 16, 2012
Publication Date: Dec 13, 2012
Applicant: TYCO HEALTHCARE GROUP (Mansfield, MA)
Inventors: Ann Meyer (Shrewsbury, MA), Malcolm Bock (Medfield, MA)
Application Number: 13/586,936
International Classification: A61M 39/10 (20060101);