ICE-MAKING MACHINE WITH AIR STERILIZATION FEATURE
An ice-making machine includes an ice-forming mold in a food zone of the ice-making machine; a refrigeration system including a compressor, a condenser, an expansion device, and an evaporator in thermal contact with said ice-forming mold, thus producing a combined evaporator and ice-forming mold; and a bulkhead wall separating an equipment compartment from the food zone. A bulkhead space is located between the bulkhead wall and the combined evaporator and ice-forming mold. The bulkhead space is part of the food zone. Air in contact with ice being formed by the ice-making machine can circulate to the bulkhead space. A source of antimicrobially active gas and an air circulation system that causes the antimicrobially active gas to circulate through the bulkhead space. In use, the antimicrobially active gas flows though the bulkhead space to thereby distribute the antimicrobially active gas throughout the bulkhead space, thus inhibiting growth of microbiological contaminates.
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This application claims the benefit of U.S. Provisional Application No. 61/427,763, filed Dec. 28, 2010. U.S. Provisional Application No. 61/427,763, filed Dec. 28, 2010 is hereby incorporated by reference in its entirety.
BACKGROUNDThe present invention relates to an ice-making machines, and particularly to automatic ice-making machine with an air sterilizing feature, and methods of operation of ice-making machines with an air sterilization feature.
Automatic ice-making machines have a tendency to foster the growth of microbiological contaminates such as bacteria, yeast, and mold due to their nature as a wet environment with thermally cyclic conditions. To address this, particle-generating devices have been developed that deliver ions, ozone, or a mixture of the two into the food zone of an automatic ice-making machine to help sterilize the air in the device and prolong the periods between sanitizing of the device. However, such devices and methods of operation have not been entirely successful in the past, in part because not all areas of the food zone have been treated.
In many ice-making machines, equipment such as electrical components and often a compressor are contained within an equipment compartment. The space outside of the equipment compartment, and particularly the space where ice is formed, is known as the food zone, because anything within that zone may come into contact with the ice, which will later come into contact with food. A bulkhead wall is typically used in the ice-making machine to divide the equipment compartment from the food zone.
Most ice-making machines form ice on an ice-forming mold that is in thermal contact with the evaporator portion of the refrigeration system. Typically the evaporator and ice-forming mold are mounted near the bulkhead wall. The space between the bulkhead wall and the evaporator/ice-forming mold (hereinafter called the bulkhead space) is part of the food zone. However, previous designs for sterilizing air inside of the ice-making machine have not recognized or dealt with the air that is found in the bulkhead space.
Prior to the development of the present invention, there had been efforts within the inventors' company to deal with keeping any contaminants in the bulkhead space from reaching other parts of the food zone. One idea was to seal the bulkhead space to keep air in the remainder of the food zone from migrating into and out of this space. However, such efforts have created other unintended consequences, the problems from which outweighed the benefits of sealing the bulkhead space.
Thus there is a benefit in having a sterilization system that can reduce the growth of microbiological contaminates in the bulkhead space.
BRIEF SUMMARYA method of inhibiting growth of microbiological contaminates in the bulkhead space of an ice-making machine has been invented.
In a first aspect, the invention is a method of inhibiting growth of microbiological contaminates in a food zone within an ice-making machine, wherein the ice-making machine comprises an ice-forming mold in the food zone; a refrigeration system including a compressor, a condenser, an expansion device, and an evaporator in thermal contact with said ice-forming mold, thus producing a combined evaporator and ice-forming mold; a bulkhead wall separating an equipment compartment from the food zone; and a bulkhead space located between the bulkhead wall and the combined evaporator and ice-forming mold, the bulkhead space being a part of the food zone, such that air in contact with ice being formed by the ice-making machine can circulate to the bulkhead space; the method comprising: providing a source of an antimicrobially active gas; and directing the antimicrobially active gas to flow though the bulkhead space to thereby distribute the antimicrobially active gas throughout the bulkhead space.
In a second aspect, the invention is an ice-making machine comprising an ice-forming mold in a food zone of the ice-making machine; a refrigeration system including a compressor, a condenser, an expansion device, and an evaporator in thermal contact with said ice-forming mold, thus producing a combined evaporator and ice-forming mold; a bulkhead wall separating an equipment compartment from the food zone; a bulkhead space located between the bulkhead wall and the combined evaporator and ice-forming mold, the bulkhead space being a part of the food zone, such that air in contact with ice being formed by the ice-making machine can circulate to the bulkhead space; a source of antimicrobially active gas; and an air circulation system that causes the antimicrobially active gas to circulate through the bulkhead space.
The preferred embodiment of the invention uses an ionizing or ozone generating device housed within the equipment compartment. Antimicrobially active gas is directed from that device into the food zone. The device also withdraws air out of the bulkhead space, creating a negative pressure. Antimicrobially active gas from the rest of the food zone then migrates into the bulkhead space where the antimicrobially active gas inhibits growth of microbiological contaminates.
These and other advantages of the invention, as well as the invention itself, will be more easily understood in view of the attached drawings.
The present invention will now be further described. In the following passages, different aspects of the invention are defined in more detail. Each aspect so defined may be combined with any other aspect or aspects unless clearly indicated to the contrary. In particular, any feature indicated as being preferred or advantageous may be combined with any other feature or features indicated as being preferred or advantageous.
Several terms used in the specification and claims have a meaning defined as follows.
The term “food zone” means the areas inside of the ice-making machine that are contacted by ice made by the machine, or by water that is converted into ice or splashes onto ice made by the machine. The food zone also includes the space where air readily circulates that comes into contact with the surfaces that are used to form ice or contact water used to form ice.
The term “equipment compartment” is meant to designate the portions of the ice-making machine where mechanical and electrical components that are not intended to contact water are housed. Typically, electronic controls, refrigerant valves, refrigerant tubing, a pump motor, a water inlet valve and a water dump valve are housed within the equipment compartment. Further, in many ice making machines a compressor, a condenser and a condenser fan are also located in the equipment compartment.
The term “bulkhead wall” means the interior divider that separates the equipment compartment from the food zone. The bulkhead wall is typically made from one or more vertical dividers, but the floor of the equipment compartment may also constitute a bulkhead wall where a portion of the equipment compartment extends over a water trough in the food zone.
The term “ice-forming mold” means the structure on which ice is formed during normal operation of an ice-making machine. Typically water in contact with the ice-forming mold is frozen into a desired shape. For example, many ice-forming molds include a grid structure, and ice cubes are formed within the grid cells. Other ice-forming molds may make rounded or pillow shaped pieces of ice, or even slab ice shapes which are thereafter divided. The ice-forming mold is cooled by losing heat to the evaporator portion of the refrigeration system in the ice-making machine. Thus the evaporator is in thermal contact with the ice-forming mold. For example, tubing downstream of a thermal expansion valve forming the evaporator section of a refrigeration system may be brazed onto the back of an ice-forming mold, opposite of the ice-forming surface, to make a combined evaporator and ice-forming mold. Typically the ice-forming surface is oriented in a vertical fashion, and water flows over the surface. Some ice-forming molds are oriented so that water is sprayed up into cups in which the ice cubes are formed.
The term “bulkhead space” means the space located between the bulkhead wall and the combined evaporator and ice-forming mold. The bulkhead space is typically a part of the food zone because air in contact with ice being formed by the ice-making machine can circulate to the bulkhead space. The bulkhead walls may be wider or taller than the combined evaporator and ice-forming mold. In that instance the bulkhead space includes the portion of the space next to the bulkhead wall that is contiguous with the space directly between the bulkhead wall and the combined evaporator and ice-forming mold. Most ice-making machines have been designed to segregate the bulkhead space from the rest of the food zone. For example, the combined evaporator and ice-forming mold may extend to one or both cabinet side walls, and be sealed at the side walls to prevent water from migrating behind the ice-forming mold. A trim piece may be used to separate the area at the top of the ice-forming mold between the bulkhead space and the rest of the food zone. However, typically the bulkhead space at the bottom of the ice-forming mold is not closed off from the rest of the food zone, and air in the vicinity of the water trough can migrate upwardly into the bulkhead space.
The term “antimicrobially active gas” means a gas (typically air) that contains one or more chemical species at concentrations effective to impede the growth of microbiological contaminates. Many such species result from treating air containing oxygen and possibly water vapor with a U.V. light or high voltage electrical charge, and include ozone (triatomic oxygen), hydroxyl radicals, hydroxyl ions, hydrogen peroxide, atomic oxygen, atomic oxygen ions, diatomic oxygen ions, H+ ions, HOO— (hydroperoxyl radicals) and nitrogen ions. Other chemical species that can be used to make antimicrobially active gas include chlorine, chlorine dioxide and ammonia.
The preferred ice-making machine of the present invention is very similar to a model S-0450 ice machine sold by Manitowoc Ice, Inc., Manitowoc, Wis. Many parts of the machine are the same as those shown in U.S. Pat. No. 6,681,580; No. 6,907,744; No. 6,993,929; No. 7,032,406, No. 7,284,391 and No. 7,340,913 (each of which are incorporated herein by reference), and are therefore not shown or discussed in detail.
The preferred ice-making machine 10 of the present invention has three major systems: a refrigeration system, a water system and an air sterilization system. These systems are housed in a cabinet 40. Components and systems of a first embodiment of an automatic ice-making machine 10 utilizing the present invention are shown in
As shown in
The preferred refrigeration system is also conventional in its overall components and arrangement, as shown in
The ice-forming mold is preferably part of a combined evaporator and ice-forming mold, also referred to as an evaporator assembly 36, best seen in
The equipment compartment 41 is separated from the food zone 43 by bulkhead walls 44 and 46.
The air sterilization system used in ice machine 10 includes a source of antimicrobially active gas; and an air circulation system that causes the air containing antimicrobially active gas to circulate through the bulkhead space. While the source of antimicrobially active gas could be located outside of the cabinet, in the ice machine 10 the source of antimicrobially active gas comprises an ionizing device 50 located in the ice-making machine. The preferred ionization device creates antimicrobially active gas in air that passes through the device.
There are two preferred methods of directing antimicrobially active gas to circulate through the bulkhead space 45. The first is by withdrawing air from the bulkhead space near the at least one side that the bulkhead space is generally closed off from the remainder of the food zone while providing a source of antimicrobially active gas adjacent the bulkhead space opposite the at least one side, and allowing the antimicrobially active gas to flow into the bulkhead space as air is withdrawn. The second method is by introducing the antimicrobially active gas into a region of the bulkhead space distant from an outlet of the bulkhead space and causing the incoming air containing antimicrobially active gas to displace air already in the bulkhead space.
The first method is preferably accomplished with the embodiment of
The air circulation system comprises a housing containing a fan, tubing 52 for discharging antimicrobially active gas, and tubing 56 connected to the housing through which air is drawn into the housing. As seen in
The embodiment of
As seen in
Another possible ion generator comprises a pair of opposite-polarity electrodes and produces hydroperoxyl radicals. One of the electrodes is a negative electrode and the other electrode is an electrode that is cycled at positive electrical potential. As air moves across the cycled positive electrode, water molecules in the airflow are split into O2 molecules and H+ ions, and as the air further moves past the negative electrode, electrons are absorbed by the airflow and convert the O2 molecules and H+ ions into O2− ions and H atoms, which then join to form HOO− (hydroperoxyl radicals). One electrode is a ceramic plate electrode that is cycled at positive electrical potential from 0 kV to approximately +2.95 kV at a frequency of 230 Hz. One electrode is a metal pin electrode that is at a constant negative potential of approximately −4.0 kV.
Rather than generating ions, the antimicrobially active gas can be made by generating ozone in air or adding chlorine gas to air. A number of patents describe ways of generating ozone in air passing through a housing, such as U.S. Pat. No. 6,428,756; and U.S. Patent Publications No. 2007/0163283 and No. 2009/0142225, each of which is hereby incorporated by reference. A ozone generating device that can be used in the present invention is sold by BioZone Scientific International Inc., Linnoitustie 4 B, 02600 Espoo Finland under the trademark “ICEZONE”.
It should be understood that various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. For example, some ice-making machines utilize remote condensers, in which case the condenser is not located in the same cabinet as the compressor and the ice-forming mold. Other ice machines may have dual evaporators, meaning that they have two ice-forming mold/evaporator combinations in the same food zone. However, in both of these types of machines, there is still a bulk head wall separating the food zone form the equipment compartment, and a bulkhead space between the combined ice-forming mold and evaporator and that bulkhead wall to which the present invention may be applied. Such changes and modifications can be made without departing from the spirit and scope of the present invention and without diminishing its intended advantages. It is therefore intended that such changes and modifications be covered by the appended claims.
Claims
1. A method of inhibiting growth of microbiological contaminates in a food zone within an ice-making machine, wherein the ice-making machine comprises an ice-forming mold in the food zone; a refrigeration system including a compressor, a condenser, an expansion device, and an evaporator in thermal contact with said ice-forming mold, thus producing a combined evaporator and ice-forming mold; a bulkhead wall separating an equipment compartment from the food zone; and a bulkhead space located between the bulkhead wall and the combined evaporator and ice-forming mold, the bulkhead space being a part of the food zone, such that air in contact with ice being formed by the ice-making machine can circulate to the bulkhead space; the method comprising:
- a) providing a source of antimicrobially active gas; and
- b) directing the antimicrobially active gas to flow though the bulkhead space to thereby distribute the antimicrobially active gas throughout the bulkhead space.
2. The method of claim 1 wherein the bulkhead space is generally closed off from the remainder of the food zone along at least one side of the ice-forming mold, and the antimicrobially active gas is directed through the bulkhead space by withdrawing air from the bulkhead space near said at least one side while providing a source of antimicrobially active gas adjacent the bulkhead space opposite said at least one side, and allowing the antimicrobially active gas to flow into the bulkhead space as air is withdrawn.
3. The method of claim 2 wherein the air withdrawn from the bulkhead space is drawn into an ionizing device via a tube, and the ionizing device ionizes components in the air in the ionizing device and then discharges that air into the food zone.
4. The method of claim 3 wherein the ionizing device is located in the equipment compartment, and the tube that draws air out of the bulkhead space penetrates through the bulkhead wall, and a tube is used to discharge the antimicrobially active gas from the ionizing device, that discharge tube penetrating through the bulkhead wall.
5. The method of claim 4 wherein a trim piece connected to the ice-forming mold generally closes off the bulkhead space from the remainder of the food zone along said at least one side of the ice-forming mold, and the discharge tube from the ionizing device also passes through the trim piece to discharge the air on the side of the combined evaporator and ice-forming mold opposite the bulkhead space.
6. The method of claim 3 wherein a trim piece connected to the ice-forming mold generally closes off the bulkhead space from the remainder of the food zone along said at least one side of the ice-forming mold, and the ionizing device is located in the food zone, and the tube that draws air out of the bulkhead space penetrates through the trim piece.
7. The method of claim 6 wherein the antimicrobially active gas is discharged from the ionizing device directly into the food zone.
8. The method of claim 3 wherein the ionizing device comprises a housing, an ion generator and a fan, and the fan forces air to i) be drawn into the housing, ii) pass the ion generator and iii) discharge from the housing.
9. The method of claim 1 wherein the antimicrobially active gas is directed through the bulkhead space by introducing the antimicrobially active gas into a region of the bulkhead space distant from an outlet of the bulkhead space and causing the incoming air containing the antimicrobially active gas to displace air already in the bulkhead space.
10. An ice-making machine comprising:
- a) an ice-forming mold in a food zone of the ice-making machine;
- b) a refrigeration system including a compressor, a condenser, an expansion device, and an evaporator in thermal contact with said ice-forming mold, thus producing a combined evaporator and ice-forming mold;
- c) a bulkhead wall separating an equipment compartment from the food zone;
- d) a bulkhead space located between the bulkhead wall and the combined evaporator and ice-forming mold, the bulkhead space being a part of the food zone, such that air in contact with ice being formed by the ice-making machine can circulate to the bulkhead space;
- e) a source of antimicrobially active gas; and
- f) an air circulation system that causes the antimicrobially active gas to circulate through the bulkhead space.
11. The ice-making machine of claim 10 wherein the bulkhead space is generally closed off from the remainder of the food zone along at least one side of the ice-forming mold, and the air circulation system causes the antimicrobially active gas to circulate through the bulkhead space by withdrawing air from the bulkhead space near said at least one side while providing a source of antimicrobially active gas adjacent the bulkhead space opposite said at least one side, and allowing the antimicrobially active gas to flow into the bulkhead space as air is withdrawn.
12. The ice-making machine of claim 10 wherein the air circulation system comprises a housing containing a fan and tubing connected to the housing through which air is drawn into the housing.
13. The ice-making machine of claim 12 wherein the tubing connected to the housing through which air is drawn into the housing has an inlet located in the bulkhead space.
14. The ice-making machine of claim 10 wherein the source of antimicrobially active gas comprises an ionizing device located in the ice-making machine.
15. The ice-making machine of claim 14 wherein the ionizing device is located in the equipment compartment.
16. The ice-making machine of claim 14 wherein the ionizing device is located in the food zone.
17. The ice-making machine of claim 15 wherein the ionizing device is connected to the bulkhead space by an intake tube that penetrates through the bulkhead wall, and discharges the antimicrobially active gas through a discharge tube that penetrates through the bulkhead wall.
18. The ice-making machine of claim 17 wherein the bulkhead space is generally closed off from the remainder of the food zone along at least one side of the ice-forming mold by a trim piece connected to the ice-forming mold, and the discharge tube from the ionizing device also passes through the trim piece to discharge the antimicrobially active gas on the side of the combined evaporator and ice-forming mold opposite the bulkhead space.
19. The ice-making machine of claim 16 wherein the bulkhead space is generally closed off from the remainder of the food zone along said at least one side of the ice-forming mold by a trim piece connected to the ice-forming mold, and an intake tube penetrates through the trim piece and is used to withdraw air out of the bulkhead space into the ionizing device.
Type: Application
Filed: Dec 23, 2011
Publication Date: Jan 3, 2013
Applicant:
Inventors: William E. Olson, Jr. (Bellevue, WI), Richard T. Miller (Manitowoc, WI), Brad A. Blaha (Two Rivers, WI)
Application Number: 13/336,496
International Classification: F24F 3/16 (20060101); F25C 1/00 (20060101);