CHANNEL LOCK FILTER FASTENING SYSTEM FOR USE WITH AN AIR INTAKE STRUCTURE
A fastening system for applying a covering material over an opening of a structure. At least one elongated rail is secured to a fascia of the structure in extending fashion proximate the opening and exhibits a shape with a forwardly projecting support surface within which is configured a narrowed slot. A plurality of fasteners each include a planar shaped base installable through an accessible end location of each of the rails so as to be traversable along an interior channel defined in the rail. A further rotatable portion of each fastener projects from the base through the outwardly facing slot to be rotated from a first position aligning with and seating over perimeter defined receiving apertures of the covering material to a second position in order to affix the material.
The present application is a continuation-in-part of U.S. patent application Ser. No. 13/205,908, filed Aug. 9, 2011.
FIELD OF THE INVENTIONThe present invention is directed to an assembly for securing a filter screen to a perimeter extending face surrounding a central opening of an air intake structure. More specifically, the present invention discloses a channel lock construction including any number (such as two to four) modified “U” cross sectional shaped rails which secure in generally parallel extending fashion to the edges of the intake opening. A plurality of bolt head fasteners are slidably installed within accessible open end channels of the “U” shaped rails, such that their threaded shafts project through a narrowed and lengthwise extending slot opening defined in each rail. The attachable filter screen exhibits a reinforced perimeter within which is configured a plurality of edge proximate and extending grommets through which the bolt shafts project. Wing nuts are provided for securing over the projecting ends of the threaded shafts and, in combination with vinyl coatings in the wing nut internal threads or separately applied lock washers, retain the screen in installed fashion against the intake face and around the opening.
Additional variants include the incorporation of modified and channel rail mounted twist lock and toggle fasteners, in each instance providing a simplified arrangement for quickly installing over an opening either flexible or rigid coverings (defined as including either a screen or a rigid environmentally sealing cover such as exhibiting a non-porous surface). Additional modified fasteners can include hooks or the like for quickly engaging the reinforced perimeter ringlets or grommets associated with the planar covering (such as again including either rigid or flexible binding) and for supporting the covering in place. Yet additional variants contemplate the application of this technology to window, doorway (i.e. such as standard and larger garage door type entranceways) or any other suitable opening which it is desirous to cover in the manner described herein.
BACKGROUND OF THE INVENTIONFilter screen assemblies, such as utilized for covering an intake opening associated with an air handling unit, are known. Such screens are usually either affixed to the surrounding fascia extending around a perimeter of the intake opening, suspended from a curtain rod extending over the opening, or secured in some other fashion. Examples drawn from the prior art include such as U.S. Pat. No. 7,323,028, U.S. Pat. No. 7,842,116, U.S. Pat. No. 7,416,577, and U.S. Pat. No. 5,370,722, all to Simmons.
Challenges of traditional methods of fastening include having to drill one or more screw holes into the air intake equipment for mounting each fastener (usually many fasteners per filter). Frequently, equipment has sensitive components behind the point of drilling thus requiring custom modification of filters to ensure grommet locations don't require fastening to sensitive locations; this can increase the cost of filters due to custom grommet location requirements. Other difficult mounting situations include filter fasteners requiring mounting to equipment constructed of heavy gauge, hard steel which requires a significant effort and time to drill each hole for fastener attachment—by using the channel lock invention, significantly fewer screw holes for mounting are needed reducing both mounting time and effort. Further, alignment and attachment of traditional fasteners are time consuming and require detailed alignment and precise fastener placement to prevent wrinkling of the filter across the intake opening; and once fasteners have been attached they provide no movement to accommodate adjustment without requiring drilling and repositioning of the fasteners.
SUMMARY OF THE INVENTIONThe present invention remedies the problems associated with traditional installation methods by providing an improved channel supporting construction for quickly installing any type of covering member (including mesh and non-mesh insulating coverings) and which enables individual channel lengths to be fastened to the perimeter of air intake openings with fewer screw holes being drilled into the air intake equipment while providing greater flexibility as to their location so as to avoid sensitive regions on the equipment. When the filter fasteners are inserted into the end of the mounted channel, it permits the fasteners to be quickly slid into position for alignment with the grommets on the filter thus permitting self-alignment of the fasteners to the filter grommets, reducing drilling into the equipment, reducing installation time and effort and preventing mounting related wrinkling of the filter.
The channel lock construction includes any number, including one or more, cross sectional shaped rails (such as exhibiting a modified “U” shape in cross section) which are initially secure in a generally parallel extending fashion proximate to the fascia defined edges of an air intake structure opening and for accomplishing faster and more secure installation of a suitably dimensioned filter screen. The rails are pre-mounted in a first step using a first plurality of screws which install through pre-formed and spaced apart apertures extending along a base surface of each rail abutting an extending fascia edge, such apertures either being pre-drilled or not depending upon the installation.
A plurality of bolt head fasteners are provided, such that the enlarged (typically hexagonal shaped) heads are slidably installed within open end located channels establishing the cross sectional configuration of each “U” shaped rail, in such a fashion that the heads either do not rotate within the internal defined channels or pivot out through a forwardly facing and narrowed slot or opening through which the associated threaded shafts are permitted to project. The attachable filter screen is particularly sized for use with a given frame configuration of pre-mounted rails and exhibits a reinforced perimeter within which is configured a plurality of edge extending grommets through which the bolt shafts project upon the screen being applied over the centrally defined intake opening.
Wing nuts are provided for securing over the projecting end portions of the threaded shafts and in order to secure screen flush against the fascia surface perimeter extending around the intake opening. Additional components such as a vinyl coating applied to the internal threads of each wing nut, and/or the application of lock washers, may be provided in order to retain the screen in installed fashion against the intake face and around the opening. In this fashion, the speed of installation of the filter is increased for any piece of mechanical equipment
Additional variants include the incorporation of modified and channel rail mounted twist lock and toggle fasteners, in each instance providing a simplified arrangement for quickly installing over an opening either flexible or rigid coverings (defined as including either a screen or a rigid environmentally sealing cover such as exhibiting a non-porous surface). Additional modified fasteners can include hooks or the like for quickly engaging the reinforced perimeter ringlets or grommets associated with the planar covering (such as again including either rigid or flexible binding) and for supporting the covering in place. Yet additional variants contemplate the application of this technology to window, doorway (i.e. such as standard and larger garage door type entranceways) or any other suitable opening which it is desirous to cover in the manner described herein.
Reference will now be made to the attached drawings, when read in combination with the following detailed description, wherein like reference numerals refer to like parts throughout the several views, and in which:
As will be further described with reference to the succeeding illustrations, the present invention discloses a channel lock construction applied to a surrounding fascia associated with an air intake opening. As will be explained in further detail, the present invention enables attachment, of either a single or dual pairs of inner channel defining rails to the face of air handling mechanical equipment using fewer fasteners and as opposed to fastening the filter directly to the face of the unit using other forms of twist lock, toggle, stud adaptor or other types of fasteners, this facilitating faster installation and removal of a flexible filter screen.
Referring to
A plurality of spaced apart apertures are defined by inner perimeter extending circular edges 18 (see again rail 10 in each of
A filter screen 22 is provided, typically exhibiting a flexible mesh like material and including a surrounding reinforced outer portion 24. First 26 and second 28 pluralities of grommets (such interpreted to include metal ringlets or the like which are molded, press fit or otherwise affixed), extend along top and bottom outer hem extending locations of the reinforced outer portion 24.
A plurality of bolt fasteners 30 are provided and are identical in construction as with the various edge extending grommets or screw fasteners. As best shown in
At this point, and viewing
Alternative to separately provided washers/lock washers, it is also envisioned that suitable washer/lock washer portions can be integrally formed into the wing nut (or other nut) construction. It is further envisioned that, referring to
Referring now to
A further twist and lock portion 56 is mounted via a pin or stud in a rotatable fashion relative to the fixed support 54. A screen or like covering 58 exhibits a flexible or rigid perimeter extending edge 60 within which his defined an array of perimeter spaced apart rectangular apertures 62 (as opposed to circular apertures 28 depicted in the variant of
In this fashion, and upon the twist lock portions 56 being first rotated to a flush profile with the underlying fixed portions 54 (
In this manner, the various fasteners are capable of being preposition along either or both of first and second opposing pairs of surface mounted rails 10/12 and/or 48/50 in a manner which facilitates quick location and installation of the covering. The covering material 58 can again include any type of screen or mesh as well as also contemplating the use of impermeable covering or insulating materials. It is further envisioned that the outer perimeter or binding 60 of the covering material can include either rigid or flexible materials.
Referring to
Each of the toggle lock fasteners further includes a pair of spaced apart tabs 68 and 70 projecting from each base 66 in a manner which permit outermost portions thereof to project beyond the spaced apart channel defining surfaces 36 and 38 associated with each selected rail (and as shown in cutaway in
Finally,
Advantages of the present invention include the ability to both quickly install any desired covering material utilizing any of the fasteners previously disclosed, combined with the self-aligning aspects provided by the combination of channel rails and fasteners, this in order to accommodate variations in production tolerances of the filter as it translates to installation and alignment when installed.
Additional variants further envision the utilization of any number of channel supporting rails typically ranging from one to four, with two, three or four such rails being the typical arrangements. Having described my invention, other and additional preferred embodiments will become apparent to those skilled in the art to which it pertains and without deviating from the scope of the appended claims.
Claims
1. A fastening system for applying, over an opening and surrounding fascia of a structure, a covering material exhibiting a reinforced extending perimeter within which is configured a plurality of receiving apertures, said fastening system comprising:
- at least one elongated rail adapted to being secured to the fascia in extending fashion proximate the opening, said rail exhibiting a three dimensional cross sectional shape with a forwardly projecting support surface within which is configured an outwardly facing narrowed slot; and
- a plurality of fasteners each including a planar shaped base installable through an accessible end location of each of said rails and being traversable along an interior channel defined in said rail, a further portion of each fastener projecting from said insertable base through said outwardly facing slot and aligning with and seating over perimeter defined receiving apertures of the covering material in order to affix the material.
2. The fastening system as described in claim 1, further comprising a pair of rails in parallel and horizontally extending fashion along fascia locations of the structure above and below the intake opening.
3. The fastening system as described in claim 2, further comprising a second pair of rails in parallel and vertically extending fashion along additional fascia locations of the structure at opposite sides of the intake opening and such that said rails are arranged in a generally rectangular configuration.
4. The fastening system as described in claim 1, said rail further comprising a modified “U” shape in cross section.
5. The fastening system as described in claim 1, further comprising a plurality of spaced apart apertures defined in a base surface of said rail through which are installed a plurality of screw fasteners.
6. The fastening system as described in 1, said projecting portion of each of said fasteners further comprising a twist lock fastener.
7. The fastening system as described in claim 1, said projecting portion of each of said fasteners further comprising a toggle lock fastener.
8. The fastening system as described in claim 1, said projecting portion of each of said fasteners further comprising a hook fastener.
9. The fastening system as described in claim 1, said projecting portion of each of said fasteners further comprising a carabiner fastener.
10. A fastening system for applying, over an opening and surrounding fascia of a structure, a covering material including either of a flexible or rigid outer reinforced extending perimeter within which is configured a plurality of receiving apertures, said fastening system comprising:
- at least one pair of elongated rails adapted to being secured to the fascia in extending fashion proximate the opening, each of said rails exhibiting a three dimensional cross sectional shape with a forwardly projecting support surface within which is configured an outwardly facing narrowed slot; and
- a plurality of fasteners each including a planar shaped base installable through an accessible end location of each of said rails and being traversable along an interior channel defined in said rail, a further rotatable portion of each fastener projecting from said insertable base through said outwardly facing slot and being rotated from a first position aligning with and seating over perimeter defined receiving apertures of the covering material to a second position in order to affix the material.
11. The fastening system as described in claim 10, said rails each further comprising a modified “U” shape in cross section.
12. The fastening system as described in claim 10, further comprising a plurality of spaced apart apertures defined in a base surface of said rail through which are installed a plurality of screw fasteners.
13. The fastening system as described in 10, said projecting portion of each of said fasteners further comprising a twist lock fastener.
14. The fastening system as described in claim 10, said projecting portion of each of said fasteners further comprising a toggle lock fastener.
15. A fastening system for applying, over an opening and surrounding fascia of a structure, a covering material exhibiting a reinforced extending perimeter within which are configured a plurality of spaced apart grommets defining individual receiving apertures, said fastening system comprising:
- at least one elongated rail adapted to being secured to the fascia in extending fashion proximate the opening, said rail exhibiting a three dimensional cross sectional shape with a forwardly projecting support surface within which is configured an outwardly facing narrowed slot;
- a plurality of fasteners each including a planar shaped base installable through an accessible end location of each of said rails and being traversable along an interior channel defined in said rail, a further portion of each fastener projecting from said insertable base through said outwardly facing slot and aligning with and seating over selected grommets in the covering material in order to affix the material; and
- said fasteners being quickly positioned in alignment with the receiving apertures associated with the covering material thus permitting self-alignment of said fasteners relative to the grommets thereby reducing wrinkling of the covering material during installation.
16. The fastening system as described in claim 15, further comprising a pair of rails in parallel and horizontally extending fashion along fascia locations of the structure above and below the intake opening.
17. The fastening system as described in claim 16, further comprising a second pair of rails in parallel and vertically extending fashion along additional fascia locations of the structure at opposite sides of the intake opening and such that said rails are arranged in a generally rectangular configuration.
18. The fastening system as described in claim 15, further comprising a plurality of spaced apart apertures defined in a base surface of said rail through which are installed a plurality of screw fasteners.
19. The fastening system as described in 15, said projecting portion of each of said fasteners further comprising a twist lock fastener.
20. The fastening system as described in claim 15, said projecting portion of each of said fasteners further comprising a toggle lock fastener.
Type: Application
Filed: Nov 15, 2011
Publication Date: Feb 14, 2013
Inventor: Randy Simmons (West Chester, OH)
Application Number: 13/296,616
International Classification: E04B 1/38 (20060101);