Heat Exchanger
Provided is a heat exchanger in which drainage performance of a tube and a fin is improved while preventing reduction in heat exchange efficiency. The heat exchanger includes: a tube having flat surfaces opposed to each other at a predetermined interval; and a fin including a bent portion and a flat portion which are alternately formed in a longitudinal direction, the bent portion being joined to the opposing flat surfaces of the tube. The fin has a predetermined lateral range (bent portion) in the bent portion which is brought into contact with one of the opposing flat surfaces, the predetermined lateral range being bent toward another of the opposing flat surfaces and joined to the another of the opposing flat surfaces, thereby forming a communication path.
The present invention relates to a heat exchanger, and more particularly, to a fin structure in a heat exchanger.
BACKGROUND ARTConventionally, heat exchangers have been utilized in, for example, an air conditioning apparatus. The air conditioning apparatus includes, for example, an indoor heat exchanger and an outdoor heat exchanger. It is known that, in the indoor heat exchanger in the case of cooling operation and in the outdoor heat exchanger in the case of heating operation, condensed water is easily generated through dew condensation. The condensed water is liable to accumulate between a tube and a fin of the heat exchanger, which may inhibit an air flow to cause not only reduction in heat exchange efficiency, but also frost formation in the outdoor heat exchanger during heating operation, for example.
To address this problem, as described in, for example, Patent Literature 1, there has been proposed a heat exchanger in which, for drainage of condensed water accumulated in the heat exchanger, a corrugated fin including an inclined portion and a curved portion is joined by brazing between flat heat-transfer tubes (tubes) arranged in a vertical direction, and slits are formed at a plurality of positions in the curved portion of the corrugated fin so as to pass therethrough in the vertical direction.
With such a heat exchanger, it is conceived that, indeed, the condensed water generated through dew condensation on the surfaces of the flat heat-transfer tube and the corrugated fin is guided downward through the slits formed in the curved portion of the corrugated fin.
CITATION LIST Patent Literature
- [PTL 1] Japanese Patent Application Laid-Open No. 2006-105415 (claim 1, paragraphs [0015] to [0018], FIG. 3)
However, the curved portion of the corrugated fin is a part to be joined to the flat heat-transfer tube, and with this contact of this part, heat moves between the flat heat-transfer tube and the corrugated fin. Therefore, when a slit is formed in the curved portion of the corrugated fin as in the heat exchanger described in Patent Literature 1, the contact area between the corrugated fin and the flat heat-transfer tube reduces, and thus the heat exchange efficiency may be lowered.
The present invention has been made as a challenge to solve such a problem described above, and has an object to provide a heat exchanger in which drainage performance of the tube and the fin is improved while preventing reduction in heat exchange efficiency.
Solution to ProblemIn order to meet the challenge as described above, according to the present invention, there is provided a heat exchanger, including: a tube having surfaces opposed to each other at a predetermined interval; and a fin including a bent portion and a flat portion which are alternately formed in a longitudinal direction, the bent portion being joined to the opposing surfaces of the tube, in which the fin has a predetermined lateral range in the bent portion which is brought into contact with one of the opposing surfaces, the predetermined lateral range being bent toward another of the opposing surfaces and joined to the another of the opposing surfaces, thereby forming a communication path. Further, the fin is provided with longitudinal cutting lines within the predetermined lateral range of the bent portion so that a part formed by the longitudinal cutting lines is bent toward the another of the opposing surfaces and joined to the another of the opposing surfaces, thereby forming the communication path. Further, the communication path is provided in each of the bent portion which is brought into contact with the one of the opposing surfaces, and the bent portion which is brought into contact with the another of the opposing surfaces. Further, the communication path provided in the bent portion which is brought into contact with the one of the opposing surfaces has a lateral range which overlaps with a lateral range of the communication path provided in the bent portion which is brought into contact with the another of the opposing surfaces.
According to the present invention, it is possible to provide the heat exchanger in which drainage performance of the tube and the fin is improved while preventing reduction in heat exchange efficiency.
In the following, embodiments of the present invention are specifically described with reference to the drawings. For the sake of convenience, parts having the same action and effect are denoted by the same reference symbols, and description thereof is omitted herein.
First EmbodimentAs illustrated in
As illustrated in
As illustrated in
In a predetermined range (near the center in the illustrated example, and as illustrated in
As illustrated in
As described above, the third bent portion 122c is formed continuously in the longitudinal direction with respect to the predetermined lateral range of the first bent portion 122a, and thus a communication path 125 (indicated by an arrow in
Further, as illustrated in
As illustrated in
In a predetermined range (near the center in the illustrated example) in the lateral direction of the first bent portion 222a, two cutting lines along the longitudinal direction are provided up to an intermediate position of the flat portion 221 continuous with the first bent portion 222a. Then, the fin within the range of the two cutting lines is bent back from the longitudinal intermediate position of the flat portion 221 so as to be protruded on a side opposite to the side on which the first bent portion 222a is protruded. In this manner, a third bent portion 222c is formed. The third bent portion 222c formed by the two cutting lines extends up to a position of the second bent portion 222b so as to be joined to the flat surface 115 of the other of the opposing tubes 110.
Further, in a predetermined range in the lateral direction of the second bent portion 222b, which is larger than and overlapped with the range in the lateral direction of the third bent portion 222c, two cutting lines along the longitudinal direction are provided up to the intermediate position of the flat portion 221 continuous with the second bent portion 222b. Then, the fin 220 within the range of the two cutting lines is bent back from the longitudinal intermediate position of the flat portion 221 so as to be protruded on a side opposite to the side on which the second bent portion 222b is protruded. In this manner, a fourth bent portion 222d is formed. The fourth bent portion 222d formed by the two cutting lines extends up to a position of the first bent portion 222a so as to be joined to the flat surface 115 of the one of the opposing tubes 110.
As illustrated in
As described above, the third bent portion 222c is formed continuously in the longitudinal direction with respect to the predetermined lateral range of the first bent portion 222a, and thus a communication path 225a (indicated by an arrow in
Further, the fourth bent portion 222d is formed continuously in the longitudinal direction with respect to the predetermined lateral range of the second bent portion 222b, and thus a communication path 225b (indicated by arrows in
Further, the first bent portion 222a and the fourth bent portion 222d are joined by brazing to the flat surface 115 of the one of the opposing tubes 110, and the second bent portion 222b and the third bent portion 222c are joined by brazing to the flat surface 115 of the other of the opposing tubes 110. With this, the total contact area of the fin 220 with respect to the pair of opposing tubes 110 and 110 is equivalent in both the case where the third bent portion 222c and the fourth bent portion 222d are provided and the case where the third bent portion 222c and the fourth bent portion 222d are not provided, and thus reduction in heat exchange efficiency can be prevented.
Third EmbodimentAs illustrated in
In a predetermined range on one side (in the example illustrated in
Further, in a predetermined range on the other side (in the example illustrated in
As illustrated in
As described above, the third bent portion 322c is formed continuously in the longitudinal direction with respect to the predetermined lateral range of the first bent portion 322a, and thus a communication path 325a (indicated by an arrow in
Further, the fourth bent portion 322d is formed continuously in the longitudinal direction with respect to the predetermined lateral range of the second bent portion 322b, and thus a communication path 325b (indicated by an arrow in
Further, the first bent portion 322a and the fourth bent portion 322d are joined by brazing to the flat surface 115 of the one of the opposing tubes 110, and the second bent portion 322b and the third bent portion 322c are joined by brazing to the flat surface 115 of the other of the opposing tubes 110. With this, the total contact area of the fin 320 with respect to the pair of opposing tubes 110 is equivalent in both the case where the third bent portion 322c and the fourth bent portion 322d are provided and the case where the third bent portion 322c and the fourth bent portion 322d are not provided, and thus reduction in heat exchange efficiency can be prevented.
(Usage Example)
As an example in which the heat exchangers (100, 200, and 300) exemplified in the above-mentioned first to third embodiments are used,
In the illustrated example, the four-way valve 13 is connected to an ejection port 11a of the compressor 11. With this, the compressor 11, the in-vehicle heat exchanger 100B, and the out-vehicle heat exchanger 100A are connected as follows. That is, in a case where the four-way valve 13 is connected in a state as indicated by broken lines (heating operation), the refrigerant ejected from the compressor 11 flows into the in-vehicle heat exchanger 100B, and the refrigerant that has passed through the in-vehicle heat exchanger 100B flows into the out-vehicle heat exchanger 100A via an expansion valve 15 so that the refrigerant returns to an intake port 11b of the compressor 11 via the four-way valve 13. Further, in a case where the four-way valve 13 is connected in a state as indicated by solid lines (cooling operation), the refrigerant ejected from the compressor 11 flows into the out-vehicle heat exchanger 100A, and the refrigerant that has passed through the out-vehicle heat exchanger 100A flows into the in-vehicle heat exchanger 100B via the expansion valve 15 so that the refrigerant returns to the intake port 11b of the compressor 11 via the four-way valve 13. Note that, a cooling fan 17 is provided adjacent to the out-vehicle heat exchanger 100A.
In an in-vehicle unit of the air conditioning apparatus 1, a damper 21 for intake air switching and a blower 23 are provided on an upstream side of a ventilating duct 20 provided with the heat exchanger 100B. Further, on a downstream side of the ventilating duct 20, a heater unit 25 for heating assistance is provided, and an amount of air passing through the heater unit 25 is adjusted by a damper 27 for discharge air switching. Outlet ports 29a, 29b, and 29c of the ventilating duct 20 are for DEF, FACE, and FOOT, respectively, and dampers 30a, 30b, and 30c respectively provided thereto can adjust the amount of air to be discharged from the outlet ports 29a, 29b, and 29c.
In such an air conditioning apparatus 1, even when condensed water generated through dew condensation adheres to the in-vehicle heat exchanger 100B in the case of cooling operation, the condensed water is drained through the communication path 25 provided in the fin 120 of the heat exchanger 100B. Further, even when condensed water adheres to the out-vehicle heat exchanger 100A in the case of heating operation, the condensed water is drained through the communication path 25 provided in the fin 120 of the heat exchanger 100A.
The embodiments of the present invention have been described above in detail with reference to the drawings, but specific configurations are not limited to those embodiments, and the present invention also encompasses design changes and the like without departing from the gist of the present invention. Further, mutual use of technologies among the above-mentioned embodiments is possible as long as the objects, the configurations, and the like do not have particular contradictions and problems.
For example, description is made of an example in which the plurality of tubes are arranged in parallel, but the present invention is not limited thereto. The present invention is widely applicable to a heat exchanger in which the flat surfaces of the tube are provided opposed to each other, and the fin is arranged between the flat surfaces. For example, the heat exchanger may have a configuration in which one tube is formed into a wave shape so that opposing flat surfaces are formed in the one tube.
Further, description is made of an example in which the adjacent flat portions in the fin are provided in parallel to each other, but the present invention is not limited thereto. For example, as illustrated in
Further, description is made of an example in which the flat portion is provided so as to be perpendicular to the longitudinal direction of the tube, but the present invention is not limited thereto. For example, as illustrated in
Further, description is made of an example in which the communication path is provided in a lateral center in the first embodiment and the second embodiment, and the communication paths are provided in both the lateral end portions in the third embodiment, but the present invention is not limited thereto, and the communication path may be provided at any positions. Note that, when the communication path is provided at one lateral end portion, it is known that a larger amount of condensed water adheres to the end portion of the tube on the windward side, and hence it is preferred that the heat exchanger be configured so that air is blown by a fan from the one end side on which the communication path is provided.
Further, description is made of an example in which the bent portion of the fin is curved smoothly with a predetermined curvature radius, but the present invention is not limited thereto. It is sufficient as long as the fin may be joined alternately to the flat surfaces of the opposing tubes. For example, the fin may be completely folded back to obtain corners, and the corners may be used for joining. Alternatively, the fin may be bent to form a rectangular shape for surface joining.
Description is made of an example in which only one communication path is provided in the first bent portion or the second bent portion, but the present invention is not limited thereto, and two or more communication paths may be provided. Further, the width of the communication path described in each embodiment is merely an example, and the present invention is not limited thereto. Each embodiment does not preclude the setting of various widths for the communication path.
Further, each embodiment does not preclude, for example, hydrophilic treatment processing by, for example, a silicate-containing coating on the surface of the heat exchanger. With such hydrophilic treatment processing, condensed water adhering to the fin or the tube easily runs downward, and hence the drainage performance improves.
REFERENCE SIGNS LIST
-
- 100 heat exchanger
- 110 tube
- 115 flat surface
- 120 fin
- 121 flat portion
- 122a first bent portion
- 122b second bent portion
- 122c third bent portion
- 125 communication path
- 200 heat exchanger
- 220 fin
- 221 flat portion
- 222a first bent portion
- 222b second bent portion
- 222c third bent portion
- 222d fourth bent portion
- 225a communication path
- 225b communication path
- 300 heat exchanger
- 320 fin
- 321 flat portion
- 322a first bent portion
- 322b second bent portion
- 322c third bent portion
- 322d fourth bent portion
- 325a communication path
- 325b communication path
Claims
1.-4. (canceled)
5. A heat exchanger, comprising:
- a tube having surfaces opposed to each other at a predetermined interval; and
- a fin including a bent portion and a flat portion which are alternately formed in a longitudinal direction, the bent portion being joined to the opposing surfaces of the tube,
- wherein the fin has a predetermined lateral range in the bent portion which is brought into contact with one of the opposing surfaces, the predetermined lateral range being bent toward another of the opposing surfaces and joined to the another of the opposing surfaces, thereby forming a communication path.
6. A heat exchanger according to claim 5, wherein the fin is provided with longitudinal cutting lines within the predetermined lateral range of the bent portion so that a part formed by the longitudinal cutting lines is bent toward the another of the opposing surfaces and joined to the another of the opposing surfaces, thereby forming the communication path.
7. A heat exchanger according to claim 5, wherein the communication path is provided in each of the bent portion which is brought into contact with the one of the opposing surfaces, and the bent portion which is brought into contact with the another of the opposing surfaces.
8. A heat exchanger according to claim 6, wherein the communication path is provided in each of the bent portion which is brought into contact with the one of the opposing surfaces, and the bent portion which is brought into contact with the another of the opposing surfaces.
9. A heat exchanger according to claim 7, wherein the communication path provided in the bent portion which is brought into contact with the one of the opposing surfaces has a lateral range which overlaps with a lateral range of the communication path provided in the bent portion which is brought into contact with the another of the opposing surfaces.
10. A heat exchanger according to claim 8, wherein the communication path provided in the bent portion which is brought into contact with the one of the opposing surfaces has a lateral range which overlaps with a lateral range of the communication path provided in the bent portion which is brought into contact with the another of the opposing surfaces.
Type: Application
Filed: May 11, 2011
Publication Date: Mar 21, 2013
Inventors: Yuuichi Matsumoto (Gunma), Yusuke Iino (Gunma)
Application Number: 13/700,000
International Classification: F28F 1/30 (20060101);