Automatic deployable, foldable furniture system
Auto-deployable furniture having a top panel and a collapsible base movable between collapsed and deployed positions. The base has opposing side panels spaced apart when in the deployed position and are adjacent to each other when in the collapsed position. A top brace spans between the opposing sidewalls and is fixed to the top panel at an off-center portion. Movement of the base between the deployed and collapsed positions causes the top brace to automatically fold or unfold at the intermediate portion, thereby automatically pivoting the top panel relative to the base. In the deployed position, the top panel is substantially perpendicular to the longitudinal axis of the base, and in the flat, collapsed position, the top panel is parallel to the longitudinal axis.
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This non-provisional patent application hereby claims the benefit of and priority to U.S. Provisional Patent Application No. 61/542,368, titled “Automatic Deployable, Foldable Furniture System,” filed Oct. 3, 2011, which is incorporated herein in its entirety by reference thereto.
TECHNICAL FIELDEmbodiments of the present disclosure are directed to furniture systems, and more particularly to deployable furniture systems.
BACKGROUNDFoldable, deployable furniture has been developed and used in the prior art.. Such furniture typically has limitations. For example, conventional foldable, deployable furniture typically must be manually assembled or disassembled. Other conventional foldable, conventional furniture has other limitations and there is a need for improved foldable, deployable furniture.
SUMMARYThe present disclosure is directed to an automatically deployable, foldable furniture system that overcomes drawbacks of the prior art and provides other benefits. One embodiment of the present disclosure provides an auto-deployable furniture unit having a top panel that defines a first plane, and a collapsible base that has a longitudinal axis and is movable between a collapsed position and a deployed position. The base has opposing side panels oriented parallel to the longitudinal axis, and each side panels has upper and lower portions. The side panels are spaced apart from each other when in the deployed position, and the side panels are immediately adjacent to each other at the upper and lower portions when in the collapsed position. A top brace is connected to the base and has an intermediate portion between first and second end portions. The first and second end portions are fixedly attached to the upper portions of the side panels and are movable with the side panels when the base moves between the collapsed and deployed positions. The top brace end portions are spaced apart from each other when the base is in the deployed position and are substantially immediately adjacent to each other, with the top brace being folded at the intermediate portion, when in the collapsed position. The intermediate portion of the top brace has an attachment portion adjacent to the first end portion. The attachment portion is fixed to the top panel at an off-center portion. Movement of the base between the deployed and collapsed positions causes the top brace to automatically fold or unfold at the intermediate portion, thereby automatically pivoting the top panel between first and second positions. In the first position, the top panel is oriented with the first plane substantially perpendicular to the longitudinal axis, with the top panel being supported by the upper portions of the base when the base is in the deployed position. In the second position, the top panel is oriented with the first plane substantially parallel to the longitudinal axis.
In selected embodiments, the top brace has a fold line between one end portion of the top brace and the attachment portion, wherein the top brace folds at the fold line when the base moves from the deployed position to the collapsed position. A second fold line is positioned with the attachment portion between the first and second fold lines, wherein the top brace folds at the first and second fold lines when the base moves from the deployed position to the collapsed position. The base can be a collapsible tubular member that defines a column when in the deployed position. The base can be a unitary member with end portions secured to each other and a plurality of fold lines intermediate the end portions and configured to fold and define the side panels when the base is in the deployed position. The furniture unit can include a bottom brace fixedly attached to the lower portions of the side panels and folding at an intermediate portion when the base moves between the collapsed and deployed positions, with the end portions of the bottom brace spaced apart from each other when the base is in the deployed position and are substantially immediately adjacent to each other when in the base is in the collapsed position.
The furniture unit can include a first retention member connected to the top panel and a second retention member connected to the top brace. The retention members are in engagement with each other when the base is in the deployed position securely retaining the top panel in engagement with the top brace. The retention members are out of engagement with each other when the base is in the collapsed position.
Another aspect of the disclosure provides an auto-deployable furniture unit that has a top panel that defines a first plane, and a collapsible base having a longitudinal axis is movable between collapsed and deployed positions. The base has opposing side panels oriented parallel to the longitudinal axis, and each side panel has upper and lower portions. The side panels are spaced apart from each other when in the deployed position, and the side panels are immediately adjacent to each other at the upper and lower portions when in the collapsed position.
A folding top brace is connected to the base. The folding top brace has an intermediate portion between first and second end portions. The intermediate portion has an attachment portion adjacent to the first end portion. The first and second end portions are secured to the side panels to automatically move with the side panels when the base moves between the collapsed and deployed positions. The top brace is folded at the intermediate portion with the end portions adjacent to each other when in the collapsed position. The attachment portion is secured to the top panel, wherein movement of the base between the deployed and collapsed positions causes the top panel to automatically pivot between first and second positions, respectively. The top panel in the first position is positioned with the first plane substantially perpendicular to the longitudinal axis and with the top panel supported by the base. The top panel in the second position is configured with the first plane substantially parallel to the longitudinal axis. A bottom brace is fixedly attached to lower portions of the side panels and configured to fold at a second intermediate portion when the base moves between the collapsed and deployed positions.
Yet another aspect of the disclosure provides an auto-deployable furniture unit having a top panel that defines a first plane and that has opposing top and bottom surfaces. A collapsible base is fixedly interconnected to the top panel for pivotal movement relative to the base. The base has a longitudinal axis and is movable between a flat, collapsed position and a deployed position. The base has first and second side panel portions oriented substantially parallel to the longitudinal axis. Each side panel portion has upper and lower portions, and the side panel portions are spaced apart from each other at the upper and lower portions when in the deployed position. The side panel portions are immediately adjacent to each other at the upper and lower portions when in the flat, collapsed position.
The base has an interior area between the side panel portions when in the deployed position. A bottom brace spans the interior area and has a first intermediate portion between opposing bottom brace end portions. The bottom brace's end portions are fixedly attached to the lower portions of the side panel portions and are automatically movable with the side panel portions when the base moves between the collapsed position and the deployed position. The bottom brace end portions are spaced apart from each other when the base is in the deployed position and are substantially immediately adjacent to each other with the bottom brace being folded substantially at the first intermediate portion when in the folded, collapsed position.
A top brace has an intermediate portion between opposing end portions. The top brace's intermediate portion has an attachment portion adjacent to one of the end portions. The top brace's end portions are fixedly attached to the upper portions of the side panel portions and are movable with the side panel portions when the base moves between the collapsed and deployed positions. The top brace's end portions are spaced apart from each other when the base is in the deployed position and are substantially immediately adjacent to each other, with the top brace being folded at the intermediate portion, when in the folded, collapsed position. The attachment portion is fixed to the bottom side of the top panel. Movement of the base to the collapsed position causes the top brace's end portions to automatically move toward each other, causing the top brace to fold at the intermediate portion and causing the top panel to automatically pivot relative to the base between first and second positions. When in the first position, top panel's first plane is substantially perpendicular to the longitudinal axis, and in the second position the top panel's first plane is substantially parallel to the longitudinal axis. Movement of the base from the collapsed position to the deployed position causes the top brace's end portions to move away from each other, thereby automatically pivoting the top panel from the second position parallel to the longitudinal axis to the first position perpendicular to the longitudinal axis, with the top panel being supported by the deployed base.
The present disclosure describes and illustrates an automatically deployable, foldable furniture system 10 in accordance with certain embodiments of the present invention. Several specific details of the embodiments are set forth in the following description and the Figures to provide a thorough understanding of certain embodiments of the invention. One skilled in the art, however, will understand that the present invention may have additional embodiments, and that other embodiments of the invention may be practiced without several of the specific features described below.
The automatically deployable, foldable furniture system 10 of the illustrated embodiment includes an automatically deployable, foldable table assembly 12. While the following discussion refers to the illustrated table assembly 12, the automatically deployable, folding furniture system 10 can include coffee tables, end tables, dining tables, other tables of different shapes, foot stools, stools, chairs, pedestals, display structures, support structures, etc.
The top panel 14 of the illustrated embodiment is a substantially planar member with a top surface 20 facing away from the base 16 (when in the deployed position), and an opposite bottom surface 22 facing the base 16. When the table assembly 12 is in the deployed position, the top panel 14 is structurally supported on a top portion 24 of the base 16, with the top panel's bottom surface 22 engaging the top edge 30 of the base's top portion 24. The top panel 14 is shown in
The base 16 of the illustrated embodiment is formed by a plurality of interconnected, hinged panels 26 that define a foldable support movable between a flat, collapsed position (
As seen in
When the table assembly 12 is in the collapsed position, with the base 16 flat and collapsed, the bottom brace 40 can fold so as to project away from the base's interior area 42, as shown in
In one embodiment, the bottom brace 40 can be configured with the hinged, folding areas, at the fold lines 48A and 48B, so the bottom brace 40 only folds in one direction. The middle hinged area can also be configured as an over-center hinge so that when the table assembly 12 is in the deployed position, the bottom brace 40 must be released at the middle hinged area before the table assembly 12 will be allowed to move from the deployed position (
The table assembly 12 also has a top brace 60 securely connected to the same pair of the base's opposing panels 26 to which the bottom brace 40 is attached. When the base 16 is in the expanded position, the top brace 60 spans across the base's interior area 42 adjacent to the top portion 24 of the base 16. The top brace 60 is also formed by a sheet of corrugated paper-based laminate with its free end portions 62 adhered or otherwise fixed to the interior surface of the opposing panels 26. The top brace 60 has fold lines 64 or other hinge means adjacent to the free end portions 62 and in the brace's intermediate area 68 that spans between the opposing panels 26. In the illustrated embodiment, the top brace's free end portions 62 are securely adhered or otherwise fixedly attached to the top portions of the opposing panels 26. The top brace 60 is also adhered or otherwise fixedly attached to the bottom surface 22 of the top panel 14. As seen in
When the table assembly 12 is in the flat, collapsed position, the top brace 60 is folded and projects outwardly away from the interior area 42 of the base 16, such that the top brace 60 is essentially folded in half. In this configuration, the end portions 62 of the top brace 60 are positioned immediately adjacent to each other along with the side panels 26 to which the end portions 62 are attached. In this configuration, the top brace's attachment portion 70 is parallel with the longitudinal axis 18 of the base 16, thereby holding the top panel 14 in a flat orientation parallel with the longitudinal axis 18. The table assembly 12 is configured to automatically deploy from the collapsed position to the deployed position when the panels 26 are positioned on the ground or other support surface at a selected angle or orientation so that gravity and the weight of the table assembly 12 causes the table assembly to easily and automatically open and deploy without requiring manual intervention.
When the base 16 moves from the collapsed position to the expanded position, the side panels 26 are moved away from each other, thereby pulling the top brace from the folded position, to an unfolded position, and thereby causing the top panel 14 to pivot relative to the base 16 away from the parallel orientation with the longitudinal axis 18. As the base 16 reaches the fully expanded position, the intermediate portion 68 of the top brace 60 is positioned substantially in a single plane spanning across the interior area 42, thereby pulling the top panel 14 into engagement with the top edge 30 of the base 16 so the top panel 14 is perpendicular to the longitudinal axis 18 of the base. In this position, the base 16 structurally supports the top panel 14 in the deployed position. When the base 16 is allowed to move away from the expanded position, the opposing side panels 26 move toward each other, causing the top brace 60 to fold at the middle fold line 64A, which causes the top panel 14 to automatically pivot relative to the base 16 and to the tipped position parallel with the longitudinal axis 18.
This arrangement with the base 16, the top brace 60, and the top panel 14 is also such that the table assembly 12 can also be automatically moved between the collapsed and deployed position by simply pivoting the top panel 14 relative to the base 16. When, as an example, a person grasps the top panel 14 and pivots it relative to the base 16, this pivoting motion pushes or pulls on the top brace 60 causing the top brace to automatically fold or unfold, thereby moving the opposing side panels 26 of the base away from each other (toward the expanded position) or toward each other (toward the collapsed position). This movement also automatically moves the bottom brace 40 as the base 16 is expanded or collapsed. As a result, the table assembly 12 can be automatically, quickly, and easily deployed or collapsed in a single motion.
As seen in
The table assembly 12 in the illustrated embodiment is made of a lightweight, durable, corrugated cardboard, or other corrugated paper-based substrate. The automatically deployable, foldable furniture system 10, however, can be made of a selected plastic material having the capacity for living hinges (i.e., polypropylene, polyethylene, etc.). The automatically deployable, foldable furniture system 10 of other embodiments, however, can be constructed of other biodegradable materials, such as materials suitable for a living hinge application, such as PLA (polylactide acid which comes from Corn) or Mirel (which contains no phthalates). In yet other embodiments, the furniture system can be made of natural woods and other conventional materials that, with the application of joint hinges to attach the panels to each other, are suitable for operation of the automatically deployable or collapsible system.
From the foregoing, it will be appreciated that specific embodiments of the invention have been described herein for purposes of illustration, but that various modifications may be made without deviating from the invention. Additionally, aspects of the invention described in the context of particular embodiments or examples may be combined or eliminated in other embodiments. Although advantages associated with certain embodiments of the invention have been described in the context of those embodiments, other embodiments may also exhibit such advantages. Additionally, not all embodiments need necessarily exhibit such advantages to fall within the scope of the invention. Accordingly, the invention is not limited except as by the appended claims.
Claims
1. An auto-deployable, foldable furniture unit, comprising:
- a top panel that defines a first plane;
- a collapsible base having a longitudinal axis and being movable between a collapsed position and a deployed position, the base having opposed side panels oriented parallel to the longitudinal axis, each of the side panels having an upper portion and a lower portion, the side panels being spaced apart from each other when in the deployed position, and the side panels being immediately adjacent to each other at the upper and lower portions when in the collapsed position; and
- a top brace having an intermediate portion between first and second end portions, the intermediate portion having an attachment portion adjacent to the first end portion, the first and second end portions being fixedly attached to the upper portions of the side panels and being movable with the side panels as a unit when the base moves between the collapsed and deployed positions, the top brace end portions being spaced apart from each other when the base is in the deployed position and being substantially immediately adjacent to each other with the top brace being folded at the intermediate portion when in the collapsed position, the attachment portion being fixed to the top panel at an off-center portion of the top panel, wherein movement of the base between the deployed position and the collapsed position causes the top brace to automatically fold at the intermediate portion automatically pivoting the top panel relative to the base between a first position, wherein with the first plane is substantially perpendicular to the longitudinal axis, and a second position wherein the first plane is substantially parallel to the longitudinal axis, and wherein the top panel is supported by the upper portions of the base when the base is in the deployed position.
2. The furniture unit of claim 1 wherein the top brace has a folding portion between one end portion of the top brace and the attachment portion, wherein the top brace folds at the folding portion when the base moves from the deployed position to the collapsed position.
3. The furniture unit of claim 1 wherein the top brace has a first folding portion between one end portion of the top brace and the attachment portion, and a second folding portion positioned with the attachment portion between the first and second folding portions, wherein the top brace folds at the first and second folding portions when the base moves from the deployed position to the collapsed position.
4. The furniture unit of claim 1 wherein the base is a collapsible tubular member that defines a column when in the deployed position.
5. The furniture unit of claim 1 wherein the base is a unitary member with end portions secured to each other and a plurality of fold lines intermediate the end portions and configured to fold and define the side panels when the base is in the deployed position.
6. The furniture unit of claim 1, further comprising a bottom brace fixedly attached to the lower portions of the side panels and folding at a bottom brace intermediate portion when the base moves between the collapsed and deployed positions, the end portions of the bottom brace being spaced apart from each other when the base is in the deployed position and being substantially immediately adjacent to each other when in the base is in the collapsed position.
7. The furniture unit of claim 6 wherein the base has an interior area between the side panels, and the bottom brace has a folding portion in the intermediate portion, and the bottom brace folds at the intermediate portion when the base moves from the deployed position to the collapsed position.
8. The furniture unit of claim 6 wherein the base has an interior area between the side panels, and the bottom brace folds and projects into the interior area of the base when the base is in the collapsed position.
9. The furniture unit of claim 6 wherein the base has an interior area between the side panels, and wherein the bottom brace folds and projects away from the interior area of the base when the base is in the collapsed position.
10. The furniture unit of claim 1 wherein the top panel is a planar member defining a table top or seat.
11. The furniture unit of claim 1 wherein the top panel and base are made of corrugated cardboard.
12. The furniture unit of claim 1, further comprising a first retention member connected to the top panel and a second retention member connected to the top brace, the first and second retention members being in engagement with each other when the base is in the deployed position securely retaining the top panel in engagement with the top brace, and the first and second retention members being out of engagement with each other when the base is in the collapsed position.
13. The furniture unit of claim 12 wherein the first and second retention members are hook-and-loop fastener elements.
14. The furniture unit of claim 1, wherein the top brace is adhered to the base and to the top panel while allowing the top panel to pivot relative to the base.
15. An auto-deployable furniture unit, comprising:
- a top panel that defines a first plane;
- a collapsible base having a longitudinal axis and being movable between a collapsed position and a deployed position, the base having opposed side panels oriented parallel to the longitudinal axis, each of the side panels having an upper portion and a lower portion, the side panels being spaced apart from each other when in the deployed position, and the side panels being immediately adjacent to each other at the upper and lower portions when in the collapsed position; and
- a folding top brace having a first intermediate portion between first and second end portions, the first intermediate portion having an attachment portion adjacent to the first end portion, the first and second end portions being secured to the side panels to move with the side panels when the base moves between the collapsed and deployed positions, the top brace being folded at the first intermediate portion with the end portions adjacent to each other when in the collapsed position, the attachment portion being secured to a surface of the top panel wherein movement of the base between the deployed and collapsed positions causes the top panel to automatically pivot between first and second positions, respectively, the top panel in the first position is positioned with the first plane substantially perpendicular to the longitudinal axis and with the top panel supported by the base, and the top panel in the second position is positioned with the first plane substantially parallel to the longitudinal axis; and
- a bottom brace fixedly attached to lower portions of the side panels and configured to fold at a second intermediate portion when the base moves between the collapsed and deployed positions.
16. The furniture unit of claim 15 wherein the top brace has a first folding portion between one end portion of the top brace and the attachment portion, and a second folding portion positioned with the attachment portion between the first and second folding portions, wherein the top brace folds at the first and second folding portions when the base moves from the deployed position to the collapsed position.
17. The furniture unit of claim 15 wherein the base is a collapsible tubular member that defines a column when in the deployed position.
18. The furniture unit of claim 15 wherein the base is a unitary member with end portions secured to each other and a plurality of fold lines intermediate the end portions and configured to fold and define the side panels when the base is in the deployed position.
19. The furniture unit of claim 15 wherein the base has an interior area between the side panels when in the deployed position, and the bottom brace has a folding portion in the intermediate portion, and the bottom brace folds at the intermediate portion when the base moves from the deployed position to the collapsed position.
20. The furniture unit of claim 15 wherein the base has an interior area between the side panels, and the bottom brace folds and projects into the interior area when the base is in the collapsed position.
21. The furniture unit of claim 15, further comprising a first retention member connected to the top panel and a second retention member connected to the top brace, the first and second retention members being in engagement with each other when the base is in the deployed position securely retaining the top panel in engagement with the top brace, and the first and second retention members being out of engagement with each other when the base is in the collapsed position.
22. The furniture unit of claim 21 wherein the first and second retention members are hook-and-loop fastener elements.
23. The furniture unit of claim 21, wherein the top brace is adhered directly to the base and to the top panel while allowing the top panel to pivot relative to the base.
24. An auto-deployable furniture unit, comprising:
- a corrugated top panel that defines a first plane and that has opposing top and bottom surfaces;
- a corrugated collapsible base fixedly interconnected to the top panel for pivotal movement relative to the base, the base having a longitudinal axis and being movable between a flat, collapsed position and a deployed position, the base having first and second side panel portions oriented parallel to the longitudinal axis, each of the first and second side panel portions having an upper portion and a lower portion, the first and second side panel portions being spaced apart from each other at the upper and lower portions when in the deployed position, and the first and second side panel portions being immediately adjacent to each other at the upper and lower portions when in the flat, collapsed position, the base having an interior area between the first and second side panel portions when in the deployed position;
- a corrugated bottom brace having a first intermediate portion between opposing bottom brace end portions, the bottom brace end portions being fixedly attached to the lower portions of the first and second side panels of the base and being movable with the first and second side panels as a unit when the base moves between the flat, collapsed position and the deployed position, the bottom brace end portions being spaced apart from each other when the base is in the deployed position and being substantially immediately adjacent to each other with the bottom brace being folded substantially at the first intermediate portion when in the folded, collapsed position; and
- a corrugated top brace having a second intermediate portion between opposing top brace end portions, the second intermediate portion having an attachment portion adjacent to one of the top brace end portions, the top brace end portions being fixedly attached to the upper portions of the first and second side panels and being movable with the first and second side panels as a unit when the base moves between the flat, collapsed position and the deployed position, the top brace end portions being spaced apart from each other when the base is in the deployed position and being substantially immediately adjacent to each other with the top brace being folded at the intermediate portion when in the folded, collapsed position, the attachment portion being fixed to the bottom side of the top panel at an off-center location, wherein movement of the base from the deployed position to the collapsed position causes the top brace end portions to move toward each other and causing the top brace to fold at the intermediate portion automatically pivoting the top panel relative to the base from a first position wherein the first plane is substantially perpendicular to the longitudinal axis, to a second position wherein the first plane is substantially parallel to the longitudinal axis, and wherein movement of the base from the collapsed position to the deployed position causes the top brace end portions to move away from each other, thereby automatically pivoting the top panel from the second position parallel to the longitudinal axis to the first position perpendicular to the longitudinal axis with the top panel being supported by the deployed base.
25. The auto-deployable furniture unit of claim 24 wherein the top brace has a first fold line between the one end portion of the top brace and the attachment portion, and a second fold line positioned with the attachment portion between the first and second fold lines, wherein the top brace folds at the first and second fold lines when the base moves from the collapsed position to the deployed position.
26. The auto-deployable furniture unit of claim 24 wherein the base is a tubular member made of corrugated material that defines a column when in the deployed position.
27. The auto-deployable furniture unit of claim 24 wherein the base is a unitary folded member with end portions attached to each other and a plurality of fold lines intermediate end portions and configured to fold and define side panels when the base is in the deployed position.
28. The auto-deployable furniture unit of claim 24 wherein the bottom brace folds and projects into the interior area of the base when the base is in the collapsed position.
29. The auto-deployable furniture unit of claim 1, further comprising a first retention member connected to the top panel and a second retention member connected to the intermediate portion of the top brace, the first and second retention members being in engagement with each other when the base is in the deployed position securely retaining the top panel in engagement with the top brace, and the first and second retention members being out of engagement with each other when the base is in the flat, collapsed position.
Type: Application
Filed: Oct 3, 2012
Publication Date: Apr 25, 2013
Applicant: Leo Paper Bags Manufacturing (1982) Limited (Kowloon)
Inventor: Leo Paper Bags Manufacturing (1982) Limited (Kowloon)
Application Number: 13/573,751
International Classification: A47B 3/00 (20060101); A47C 4/00 (20060101);