BURNER FLAME STABILITY CHAMBER
A burner body is disclosed for use in a gas burner assembly. The burner body includes a sidewall and a main gas conduit, the main gas conduit having an inlet and an outlet; a plurality of primary burner ports disposed within the sidewall so as to be in communication with the outlet of the main gas conduit; a simmer flame port disposed within the sidewall in a spaced relation with the primary burner ports for providing a reignition source therefore; and a stability chamber disposed within the burner body, wherein the stability chamber comprises at least a first expansion region and a second expansion region, wherein the second expansion region has a greater volume than the first expansion region.
The subject matter disclosed herein relates to gas appliances, such as gas ranges, and more particularly, to stability chambers for use in such gas appliances.
Atmospheric gas burners are often used as surface units in household gas cooking appliances. A significant factor in the performance of gas burners is their ability to withstand airflow disturbances in the surroundings, such as room drafts, rapid movement of cabinet doors, and rapid oven door manipulation. Manipulation of the oven door is particularly troublesome because rapid openings and closings of the oven door often produce respective under-pressure and over-pressure conditions within the oven cavity. Since the flue, through which combustion products are removed from the oven, is sized to maintain the desired oven temperature and is generally inadequate to supply a sufficient air flow for re-equilibration, a large amount of air passes through or around the gas burners. In particular, pressure fluctuations from, for example, cabinet or door openings, cause the structures to expand or contract (e.g., the sheet metal deflects) and this structural movement pumps air into adjacent cavities, causing the temporary under or over pressure conditions. This surge of air around the gas burners, due to over pressure or under pressure conditions in the oven cavity, is detrimental to the flame stability of the burners and extinguish the flames. This flame stability problem is particularly evident in sealed gas burner arrangements, referring to the lack of an opening in the cooktop surface around the base of the burner to prevent spills from entering the area beneath the cooktop.
Flame instability is caused by the low pressure drop of the fuel/air mixture passing through the burner ports of a typical rangetop burner. Although there is ample pressure available in the fuel, the pressure energy is used to accelerate the fuel to the high injection velocity required for primary air entrainment. Relatively little of this pressure is recovered at the burner ports. A low pressure drop across the ports allows pressure disturbances propagating through the ambient to easily pass through the ports, momentarily drawing the flame towards the burner head and leading to thermal quenching and extinction.
An additional problem is that rapid adjustments of the fuel supply to a gas burner from a high burner input rate to a low burner input rate often will cause flame extinction when the momentum of the entrained air flow continues into the burner even though fuel has been cut back, resulting in a momentary drop in the fuel/air ratio, causing extinction.
A number of techniques have been proposed or suggested for improving stability performance. U.S. Pat. No. 5,133,658, for example, employs an expansion chamber to improve flame stability. The disclosed gas burners have a plenum ahead of a number of main burner ports. An expansion chamber inlet is located in the plenum, adjacent the main flame ports. When a negative pressure disturbance enters the burner (suction, for example, from the opening of an oven door), the pressure drop and flow velocity through the main burner ports are momentarily reduced causing unwanted extinction of the main burner flames. The expansion chamber flame, however, is less susceptible to extinction due to the damping effect described in earlier art. Although such gas burners having an expansion chamber provide somewhat improved stability performance at simmer settings, disturbances continue to cause unwanted extinction. Furthermore, these expansion chambers have excessively large flames at higher burner input rates.
U.S. Pat. No. 5,800,159 overcomes the issue of excessively large flames using a stability chamber that is insensitive to turn-down. The flame from the stability chamber port, however, is dissimilar to the flames from the other ports and gives the burner a non-symmetric flame appearance. In addition, stability chambers have an inherently lazy plume of gas exiting the chamber during operation, due to the slow velocity of the fuel mixture exiting the chamber. The slow velocity of the fuel mixture reduces the kinetic energy of the flame and hence the ability to entrain secondary air. Drafts, whether induced by the local gas flow of the burner itself or by external influences such as room drafts or drafts induced by the burner exhaust rising, can push or pull the lazy plume exiting the chamber into a flame from an adjacent burner port. When this occurs, the two flames tend to coalesce and become starved for air locally at the relatively higher flow rates. This, in turn, causes this plume of flame to reach longer for more air and impinge on cool surrounding surfaces such as the cookware above the burner. The cool surfaces quench the flame, preventing complete combustion, and carbon or soot formation may occur. To reduce this tendency to coalesce, the distance between the stability chamber and the adjacent ports is increased. However, when this is done, it becomes more difficult for the chamber's flame to reignite the adjacent ports after an unwanted flame extinction due to the larger distance between flames.
Thus, there remains a need for an improved atmospheric gas burner that is better able to withstand airflow disturbances, especially during low burner input rates. Yet another need exists for stability chambers that improve the ability of the chamber to mechanically relight extinguished flames of the adjacent flame ports in the burner at low flow rates, without sacrificing performance at high flow rates.
BRIEF DESCRIPTION OF THE INVENTIONAs described herein, the exemplary embodiments of the present invention overcome one or more disadvantages known in the art.
One aspect of the present invention relates to a burner body for use in a gas burner assembly. The burner body comprises: a sidewall and a main gas conduit, the main gas conduit having an inlet and an outlet; a plurality of primary burner ports disposed within the sidewall so as to be in communication with the outlet of the main gas conduit; a simmer flame port disposed within the sidewall in a spaced relation with the primary burner ports for providing a reignition source therefore; and a stability chamber disposed within the burner body, wherein a first interior region of said stability chamber has a primary expansion angle substantially between said main gas conduit and said sidewall and wherein a second exterior region of said stability chamber has a secondary expansion angle substantially along said sidewall and wherein said secondary expansion angle is greater than said primary expansion angle.
Another aspect of the present invention relates to a gas cooking appliance comprising such a burner body.
Yet another aspect of the present invention relates to a stability chamber for use within a burner body of a gas burner assembly. The stability chamber includes a first interior region having a primary expansion angle substantially between an interior tubular main gas conduit and an exterior sidewall of said burner body; and a second exterior region having a secondary expansion angle substantially along said sidewall and wherein said secondary expansion angle is greater than said primary expansion angle.
Advantageously, illustrative embodiments of the present invention provide the ability to improve the ability of the stability chamber to mechanically relight extinguished flames of adjacent flame ports at low flow rates, without sacrificing performance at high flow rates.
These and other aspects and advantages of the present invention will become apparent from the following detailed description considered in conjunction with the accompanying drawings. It is to be understood, however, that the drawings are designed solely for purposes of illustration and not as a definition of the limits of the invention, for which reference should be made to the appended claims. Moreover, the drawings are not necessarily drawn to scale and, unless otherwise indicated, they are merely intended to conceptually illustrate the structures and procedures described herein.
In the drawings:
One or more illustrative embodiments of the invention will be described below in the context of an oven appliance. However, it is to be understood that embodiments of the invention are not intended to be limited to use with any particular gas appliance. Rather, embodiments of the invention may be applied to and deployed in any other suitable environment in which it would be desirable to relight extinguished flames of adjacent flame ports in a gas burner.
As illustratively used herein, the term “appliance” is intended to refer to a device or equipment designed to perform one or more specific functions. This may include, but is not limited to, equipment for consumer use, e.g., a gas range on a freestanding oven. This may include, but is not limited to, any equipment that is useable in household or commercial environments.
While the methods and apparatus are herein described in the context of a gas-fired cooktop, as set forth more fully below, it is contemplated that the herein described methods and apparatus may find utility in other applications, including, but not limited to, gas heater devices, gas ovens, gas kilns, gas-fired meat smoker devices, and gas barbecues. In addition, the principles and teachings set forth herein may find equal applicability to combustion burners for a variety of combustible fuels. The description below is therefore set forth only by way of illustration rather than limitation, and any intention to limit practice of the herein described methods and apparatus to any particular application is expressly disavowed.
Burner assembly 10 is attached, in a known manner, to a support surface of a gas cooking appliance such as a range or a cooktop. A cap 22 is disposed over the top of burner body 12, defining therebetween an annular main fuel chamber 24, an annular diffuser region 25 (
As shown in
At least one simmer flame port 34 is disposed in sidewall 16 (
A gas feed conduit 36 (
As shown in
In the embodiment of
As shown in
As shown in
According to one aspect of the present invention, as discussed further below in conjunction with
In addition, the additional expansion region 180 of the present invention is also characterized by a first distance to adjacent port 190, which is the distance between the end of additional expansion region 180 and the adjacent main flame port 160, and a second distance to adjacent port 195, which is the distance between the baffles 150a and 150b of the stability chamber 126 and the adjacent main flame port 160, as shown in
The distinction between “higher flow rates” and “lower flow rates” is a parametric value that is proportional to the size of the burner. Low flow rates are typically approximately 1/10 to 1/12 of the maximum burner rate. For example, a burner that is sized to produce 12,000 Btu/hr at maximum flow would be capable of supporting a low flow rate of 1000 to 1,200 Btu/hr with an effective stability chamber. Without an effective stability chamber, the burner would be able to support a ratio of ⅙ of the maximum burner rate, so the burner would not be able to support a flow rate that is significantly lower than approximately 2000 Btu/hr. Thus, any flow rate higher than ⅙ of the maximum burner rate is considered a high flow rate.
Generally, gas flames expand due to the inherent expansion of combustion by-products and secondary effects of buoyancy and air entrainment. This expansion is shown in
Thus, while there have been shown and described and pointed out fundamental novel features of the invention as applied to exemplary embodiments thereof, it will be understood that various omissions and substitutions and changes in the form and details of the devices illustrated, and in their operation, may be made by those skilled in the art without departing from the spirit of the invention. Moreover, it is expressly intended that all combinations of those elements and/or method steps which perform substantially the same function in substantially the same way to achieve the same results are within the scope of the invention. Furthermore, it should be recognized that structures and/or elements and/or method steps shown and/or described in connection with any disclosed form or embodiment of the invention may be incorporated in any other disclosed or described or suggested form or embodiment as a general matter of design choice. It is the intention, therefore, to be limited only as indicated by the scope of the claims appended hereto.
Claims
1. A burner body for use in a gas burner assembly, said burner body comprising:
- a sidewall and a main gas conduit, said main gas conduit comprising an inlet and an outlet;
- a plurality of primary burner ports disposed within said sidewall so as to be in communication with said outlet of said main gas conduit;
- a simmer flame port disposed within said sidewall in a spaced relation with said primary burner ports for providing a reignition source therefore; and
- a stability chamber disposed within said burner body, wherein a first interior region of said stability chamber has a primary expansion angle substantially between said tubular main gas conduit and said sidewall and wherein a second exterior region of said stability chamber has a secondary expansion angle substantially along said sidewall and wherein said secondary expansion angle is greater than said primary expansion angle.
2. The burner body of claim 1, wherein said second exterior region comprises a radius at an exit of said stability chamber.
3. The burner body of claim 1, wherein said stability chamber is defined on each side by a pair of radially extending baffles, on the bottom by an upper surface of said burner body, on the top by a cap, and by an end-wall at said outlet so as to extend from said outlet to said simmer flame port.
4. The burner body of claim 3, wherein said upper surface is configured such that a depth of said stability chamber at an end of said stability chamber closest said outlet has a value less than a depth of said stability chamber at an end closest to said simmer flame port.
5. The burner body of claim 1, wherein said stability chamber minimizes a lateral expansion of a gas at relatively high flow rate.
6. A gas cooking appliance comprising a burner body, said burner body comprising:
- a sidewall and a main gas conduit, said main gas conduit comprising an inlet and an outlet;
- a plurality of primary burner ports disposed within said sidewall so as to be in communication with said outlet of said main gas conduit;
- a simmer flame port disposed within said sidewall in a spaced relation with said primary burner ports for providing a reignition source therefore; and
- a stability chamber disposed within said burner body, wherein a first interior region of said stability chamber has a primary expansion angle substantially between said main gas conduit and said sidewall and wherein a second exterior region of said stability chamber has a secondary expansion angle substantially along said sidewall and wherein said secondary expansion angle is greater than said primary expansion angle.
7. The gas cooking appliance of claim 6, wherein said second exterior region comprises a radius at an exit of said stability chamber.
8. The gas cooking appliance of claim 6, wherein said stability chamber is defined on each side by a pair of radially extending baffles, on the bottom by an upper surface of said burner body, on the top by a cap, and by an end-wall at said outlet so as to extend from said outlet to said simmer flame port.
9. The gas cooking appliance of claim 8, wherein said upper surface is configured such that a depth of said stability chamber at an end of said stability chamber closest said outlet has a value less than a depth of said stability chamber at an end closest to said simmer flame port.
10. The gas cooking appliance of claim 6, wherein said stability chamber minimizes a lateral expansion of a gas at relatively high flow rate.
11. A stability chamber for use within a burner body of a gas burner assembly, said stability chamber comprising:
- a first interior region comprising a primary expansion angle substantially between an interior tubular main gas conduit and an exterior sidewall of said burner body; and
- a second exterior region comprising a secondary expansion angle substantially along said sidewall and wherein said secondary expansion angle is greater than said primary expansion angle.
12. The stability chamber of claim 11, wherein said second exterior region comprises a radius at an exit of said stability chamber.
13. The stability chamber of claim 11, wherein said stability chamber is defined on each side by a pair of radially extending baffles, on the bottom by an upper surface of said burner body, on the top by a cap, and by an end-wall at said outlet so as to extend from said outlet to said simmer flame port.
14. The stability chamber of claim 13, wherein said upper surface is configured such that a depth of said stability chamber at an end of said stability chamber closest said outlet has a value less than a depth of said stability chamber at an end closest to said simmer flame port.
15. The stability chamber of claim 11, wherein said stability chamber minimizes a lateral expansion of a gas at relatively high flow rate.
Type: Application
Filed: Jan 6, 2012
Publication Date: Jul 11, 2013
Inventor: Paul Bryan CADIMA (Louisville, KY)
Application Number: 13/344,626
International Classification: F23D 14/74 (20060101); F24C 3/12 (20060101); F23D 14/04 (20060101);