Article Of Footwear With Layered Fit System
An article of footwear includes a sole structure and an upper. The sole structure has a peripheral area and a central area located inward from the peripheral area. The upper is for receiving a foot of a wearer and has an outer layer and an inner layer. The outer layer extends from a throat area of the upper to a lower area of the upper, and the outer layer is secured at the peripheral area of the sole structure. The inner layer is located inward of the outer layer and extends from the throat area to the lower area. The inner layer lays adjacent to the outer layer, and the inner layer is (a) secured at the central area of the sole structure and (b) unsecured between the throat area and the central area of the sole structure.
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This U.S. patent application is a continuation-in-part application and claims priority under 35 U.S.C. §120 to U.S. patent application Ser. No. 12/895,442, which was filed in the U.S. Patent and Trademark Office on 30 Sep. 2010 and entitled Footwear With Internal Harness, such prior U.S. patent application being entirely incorporated herein by reference.
BACKGROUNDAn article of footwear generally includes two primary elements: an upper and a sole structure. The upper is often formed from a plurality of material elements (e.g., textiles, polymer sheet layers, polymer foam layers, leather, synthetic leather) that are stitched or adhesively bonded together to form a void within the footwear for comfortably and securely receiving a foot. More particularly, the upper forms a structure that extends over instep and toe areas of the foot, along medial and lateral sides of the foot, and around a heel area of the foot. The upper may also incorporate a lacing system to adjust fit of the footwear, as well as permitting entry and removal of the foot from the void within the upper. In addition, the upper may include a tongue that extends under the lacing system to enhance adjustability and comfort of the footwear.
The sole structure is secured to a lower portion of the upper and positioned between the foot and the ground. In athletic footwear, for example, the sole structure often includes a midsole and an outsole. The midsole may be formed from a polymer foam material that attenuates ground reaction forces (i.e., provides cushioning) during walking, running, and other ambulatory activities. The midsole may also include fluid-filled chambers, plates, moderators, or other elements that further attenuate forces, enhance stability, or influence the motions of the foot, for example. In some configurations, the midsole may be primarily formed from a fluid-filled chamber. The outsole forms a ground-contacting element of the footwear and is usually fashioned from a durable and wear-resistant rubber material that includes texturing to impart traction. The sole structure may also include a sockliner positioned within the void of the upper and proximal a lower surface of the foot to enhance footwear comfort.
A conventional method of manufacturing an article of footwear involves the use of a lasting process. More particularly, a majority of the upper is formed and placed around a last, which has a general shape of a foot. Various processes are then utilized to conform the upper to the last, thereby imparting the general shape of the foot to the void within the upper. The sole structure is then secured to a lower area of the upper (e.g., through stitching or adhesive bonding) to substantially complete manufacturing.
SUMMARYNumerous aspects and variations of an article of footwear are disclosed below. The footwear includes a sole structure and an upper. The sole structure has a peripheral area and a central area located inward from the peripheral area. The upper is for receiving a foot of a wearer and has an outer layer and an inner layer. In some configurations, the outer layer extends from a throat area of the upper to a lower area of the upper, and the outer layer is secured at the peripheral area of the sole structure. In some configurations, the inner layer is located inward of the outer layer and extends from the throat area to the lower area. In some configurations, the inner layer lays adjacent to the outer layer, and the inner layer is (a) secured at the central area of the sole structure and (b) unsecured between the throat area and the central area of the sole structure. In some configurations, the combination of these features may provide a more proper and secure fit for feet with different proportions.
The advantages and features of novelty characterizing aspects of the invention are pointed out with particularity in the appended claims. To gain an improved understanding of the advantages and features of novelty, however, reference may be made to the following descriptive matter and accompanying figures that describe and illustrate various configurations and concepts related to the invention.
The foregoing Summary and the following Detailed Description will be better understood when read in conjunction with the accompanying figures.
The following discussion and accompanying figures disclose various configurations of an article of footwear that incorporates a layered fit system. The footwear is disclosed, for purposes of example, as having the configuration of a basketball shoe. Concepts associated with the footwear, including the layered fit system, may also be applied to a variety of other athletic footwear types, including baseball shoes, cross-training shoes, cycling shoes, football shoes, running shoes, sprinting shoes, tennis shoes, golf shoes, soccer shoes, walking shoes, hiking boots, ski and snowboard boots, and ice and roller skates, for example. The concepts may also be applied to footwear types that are generally considered to be non-athletic, including dress shoes, loafers, sandals, and work boots. A wide variety of footwear types may, therefore, incorporate the concepts disclosed herein.
General Footwear Configuration
An article of footwear 10 is depicted in
For purposes of reference in the following discussion, footwear 10 may be divided into three general regions: a forefoot region 11, a midfoot region 12, and a heel region 13. Forefoot region 11 generally includes portions of footwear 10 corresponding with the toes and the joints connecting the metatarsals with the phalanges. Midfoot region 12 generally includes portions of footwear 10 corresponding with an arch area of the foot. Heel region 13 generally corresponds with rear portions of the foot, including the calcaneus bone. Footwear 10 also includes a lateral side 14 and a medial side 15, which extend through each of regions 11-13 and correspond with opposite sides of footwear 10. More particularly, lateral side 14 corresponds with an outside area of the foot (i.e. the surface that faces away from the other foot), and medial side 15 corresponds with an inside area of the foot (i.e., the surface that faces toward the other foot). Regions 11-13 and sides 14-15 are not intended to demarcate precise areas of footwear 10. Rather, regions 11-13 and sides 14-15 are intended to represent general areas of footwear 10 to aid in the following discussion. In addition to footwear 10, regions 11-13 and sides 14-15 may also be applied to sole structure 20, upper 30, and individual elements thereof.
Sole structure 20 includes a midsole 21, an outsole 22, and a sockliner 23. Midsole 21 is secured to a lower surface of upper 30 and may be formed from a compressible polymer foam element (e.g., a polyurethane or ethylvinylacetate foam) that attenuates ground reaction forces (i.e., provides cushioning) when compressed between the foot and the ground during walking, running, or other ambulatory activities. In further configurations, midsole 21 may incorporate fluid-filled chambers, plates, moderators, or other elements that further attenuate forces, enhance stability, or influence the motions of the foot, or midsole 21 may be primarily formed from a fluid-filled chamber. Outsole 22 forms a ground-contacting surface of sole structure 20 that is secured to a lower surface of midsole 21 and may be formed from a wear-resistant rubber material with texturing to impart traction. Sockliner 23 is located within upper 30, as depicted in
Various portions of upper 30 may be formed from one or more of a plurality of material elements (e.g., textiles, polymer sheets, foam layers, leather, synthetic leather) that are stitched or bonded together to form a void within footwear 10 for receiving and securing a foot relative to sole structure 20. The void is shaped to accommodate the foot and extends along the lateral side of the foot, along the medial side of the foot, over the foot, around the heel, and under the foot. Access to the void is provided by an ankle opening 31 located in at least heel region 13. A lace 32 extends through various lace-receiving elements 33 and permits the wearer to modify dimensions of upper 30 to accommodate the proportions of the foot. More particularly, lace 32 permits the wearer to tighten upper 30 around the foot, and lace 32 permits the wearer to loosen upper 30 to facilitate entry and removal of the foot from the void (i.e., through ankle opening 31). Lace-receiving elements 33 are depicted as having two configurations: (a) apertures extending through upper 30 and (b) loops of material. In further configurations, lace-receiving elements 33 may also be eyelets, grommets, hooks, D-rings, or any other structure that receives lace 32. In addition, upper 30 includes a tongue 34 that extends between the interior void and lace 32 to enhance the comfort of footwear 10. In some configurations, upper 30 may incorporate a heel counter that limits heel movement in heel region 13 or a wear-resistant toe guard located in forefoot region 11.
A lasting process may be utilized in the manufacture of footwear 10. More particularly, a majority of upper 30 is formed and placed around a last, which has the general shape of a foot. In order to tighten upper 30 around the last, thereby imparting the general shape of the foot to the void within upper 30, a strobel material 35 may be secured to a lower perimeter of upper 30 and stretched across an area of the last corresponding with a lower surface of the foot. Sole structure 20 is then secured to the lower perimeter of upper 30 and strobel material 35 through one or a combination of adhesive bonding, thermal bonding, and stitching, for example.
For reference purposes, upper 30 may include a throat area 36 and a lower area 37, as generally shown in
Fit System Configuration
Footwear 10 incorporates a layered fit system 40 that assists with securing a foot within the void in upper 30. More particularly, layered fit system 40 ensures that portions of upper 30 lay against the foot and properly secure the foot within upper 30. As discussed in detail below, layered fit system 40 adjusts to accommodate feet with various proportions. As a result, layered fit system 40 may provide a more proper and secure fit for different people, each of which have feet with different proportions.
Layered fit system 40 primarily includes an outer layer 41 and an inner layer 42. Outer layer 41 extends throughout upper 30 and forms a majority of an exterior surface of upper 30 and an interior surface of upper 30. As such, outer layer 41 may be formed from a plurality of material elements (e.g., textiles, polymer sheets, foam layers, leather, synthetic leather) that are stitched or bonded together to form a majority of upper 30. Inner layer 42 is positioned inward of outer layer 41 and primarily located within the void in upper 30. Inner layer 42 is also positioned in lateral side 14 and at a location corresponding with a forward area of midfoot region 12. As such, inner layer 42 is positioned to generally correspond with a ball of the foot, which includes the joints between the metatarsal bones and the proximal phalanges of the foot.
Layers 41 and 42 are secured to each other in throat area 36 and form a loop that provides the structure for one of lace-receiving elements 33. Although the manner of joining layers 41 and 42 in throat area 36 may vary, layers 41 and 42 are depicted as being secured (e.g., with stitching, bonding) to each other in an overlapping configuration. In lower area 37, layers 41 and 42 are secured to other elements of footwear 10 and in areas that are spaced from each other. More particularly, outer layer 41 is secured to one or both of (a) an edge of strobel material 35 and (b) a peripheral area of an upper surface of sole structure 20. Inner layer 42 is secured to one or both of (a) a central area of strobel material 35 and (b) a central area of the upper surface of sole structure 20. Additionally, inner layer 42 is unsecured in the peripheral area of sole structure 20. The manner in which layers 41 and 42 are secured (e.g., with stitching, bonding) in lower area 37 and the specific element to which layers 41 and 42 are secured may vary. In general, however, outer layer 41 is secured at a position corresponding with or adjacent to the peripheral area of sole structure 20, and inner layer 42 is (a) secured at a position corresponding with or adjacent to the central area of sole structure 20 and (b) unsecured in the peripheral area.
Inner layer 42 is generally unsecured to other portions of footwear 100 between throat area 36 and the central area of sole structure 20. Inner layer 42 is, therefore, unsecured to the inward facing surface of outer layer 41, as well as areas of footwear 10 that form or are adjacent to the peripheral area of sole structure 20. Opposite ends of inner layer 42 are, however, secured (a) at the position corresponding with or adjacent to the central area of sole structure 20 and (b) to outer layer 41 to form the loop that provides the structure for one of lace-receiving elements 33.
Layers 41 and 42 are separate from or unsecured to each other between throat area 36 and lower area 37. That is, portions of layers 41 and 42 may lay against each other between areas 36 and 37, but are generally unsecured and may move, deflect, or stretch independently between areas 36 and 37. An advantage of the independence between layers 41 and 42 relates to providing a more proper and secure fit for feet with different proportions.
An example of the manner in which layered fit system 40 operates to accommodate feet with different proportions is depicted in
Either of layers 41 and 42 may be formed from materials conventionally utilized in footwear uppers (e.g., textiles, polymer sheets, leather, synthetic leather), as well as other materials that exhibit suitable properties for layered fit system 40. Although many materials may be utilized, an advantage may be gained by selecting a material for inner layer 42 with relatively little stretch. Given that inner layer 42 lays against a foot and may provide some support for the foot, forming inner layer 42 from a material with relatively little stretch may ensure that inner layer 42 continues to impart support when placed in tension during walking, running, or cutting (i.e., side-to-side) movements. Other properties that may be beneficial for inner layer 42 include resistance to moisture (e.g., perspiration) and relatively high tensile strength.
Further Configurations
The various features discussed above provide an example of one configuration for footwear 10 and layered fit system 40. In further configurations, however, numerous features of footwear 10 and layered fit system 40 may vary to impart a variety of properties to footwear 10. For example, features or other aspects of layered fit system 40 may vary to tailor footwear 10 to particular athletic activities. Although various examples of further configurations are discussed below, a variety of other configurations may also fall within the scope of the present discussion. Moreover, although many of the configurations are discussed and depicted separately, features from some configurations may be utilized in combination with features from other configurations.
Whereas inner layer 42 is depicted in
Outer layer 41 may be a single layer or a plurality of layers. Each layer may impart various properties. Referring to
Layered fit system 40, particularly inner layer 42, is depicted as being primarily located on lateral side 14. Referring to
A further configuration of footwear 10 is depicted in
The various figures discussed above depict a configuration of footwear 10 that is a basketball shoe. Concepts associated with layered fit system 40 may also be applied to other types of footwear. For example,
In the configurations discussed above, outer layer 41 forms a part of or is integrated with the plurality of material elements that are stitched or bonded together to form a majority of upper 30. In other configurations, outer layer 41 may be separate from the material elements forming upper 30 and may be formed of unitary (i.e., one-piece) configuration with inner layer 42. As an example,
Although layers 41 and 42 may be secured to each other in throat area 36, layers 41 and 42 may also be unsecured in some configurations. Referring to
Strap Configurations
In each of the configurations discussed above, lace 32 is utilized to tension each of layers 41 and 42 and secure the foot within upper 30. As an alternative,
Strap 61 is utilized to impart tension to at least inner layer 42, thereby helping to ensure that inner layer 42 wraps around and lays against the foot to impart a proper and secure fit. The wearer may separate strap 61 from fastener 63, as depicted in
In another configuration, which is depicted in
In each of the configurations depicted in
Exemplary Configuration
The various configurations discussed above and depicted in the figures provide examples of the numerous features that may be incorporated into footwear 10. Although many of the configurations are discussed and depicted separately, features from some configurations may be utilized in combination with features from other configurations.
Inner layer 71 is positioned to generally correspond with a ball of the foot, which includes the joints between the metatarsal bones and the proximal phalanges of the foot. In comparison with configurations of inner layer 42 previously described, inner layer 71 exhibits greater width and covers, therefore, a greater area of the foot. Although the position of inner layer 71 may vary considerably, a center of inner layer 71 may be generally positioned at 60 to 80 percent of a distance from a rear surface of the void within upper 20 to a front surface of the void within upper 20. When dimensioned for a men's US size 9 shoe, for example, inner layer 71 may have a width of approximately 60 millimeters. In some configurations, inner layer 71 may be a single sheet of material that (a) is secured at a position corresponding with the central area of sole structure 20, (b) is unsecured in the peripheral area, and (c) extends upward along the interior surface of upper 20 to throat area 36. In other configurations, inner layer 71 may be two or more separate sheets of material that impart an articulated aspect.
Inner layer 72 is positioned to generally correspond with a rear area of the foot. Although the position of inner layer 72 may vary considerably, a center of a portion of inner layer 72 that is adjacent to sole structure 20 may be generally positioned at 25 to 30 percent of a distance from the rear surface of the void within upper 20 to the front surface of the void within upper 20. That is, the portion of inner layer 72 that is (a) is secured in heel region 13 to a position corresponding with the central area of sole structure 20 and (b) is unsecured in the peripheral area may positioned at 25 to 30 percent of a distance from the rear to front surface of the void within upper 20. Additionally, inner layer 72 extends forwardly and at an upward angle along the interior surface of upper 20 to throat area 36.
Inner layer 73 is positioned to generally correspond with an arch of the foot. Although the position of inner layer 73 may vary considerably, a center of inner layer 73 may be generally positioned at 45 to 50 percent of a distance from the rear surface of the void within upper 20 to the front surface of the void within upper 20. When dimensioned for a men's US size 9 shoe, for example, inner layer 73 may have a width of at least 50 millimeters. In general, inner layer 73 (a) is secured at a position corresponding with the central area of sole structure 20, (b) is unsecured in the peripheral area, and (c) extends upward along the interior surface of upper 20 to throat area 36. In other configurations, inner layer 71 may be two or more separate sheets of material that impart an articulated aspect.
An additional aspect relating to inner layer 73 is the presence of a strap 74. Although strap 74 may have various configurations, strap 74 may also exhibit any of the structures discussed above for strap 61. As such, strap 74 may interface with inner layer 73 in the same manner as strap 61 interfaced with layers 41 and 42 in
Referring to
The invention is disclosed above and in the accompanying figures with reference to a variety of configurations. The purpose served by the disclosure, however, is to provide an example of the various features and concepts related to the invention, not to limit the scope of the invention. One skilled in the relevant art will recognize that numerous variations and modifications may be made to the configurations described above without departing from the scope of the present invention, as defined by the appended claims.
Claims
1. An article of footwear comprising:
- a sole structure having a peripheral area and a central area located inward from the peripheral area; and
- an upper for receiving a foot of a wearer, the upper having: an outer layer extending from a throat area of the upper to a lower area of the upper, and the outer layer being secured at the peripheral area of the sole structure, and an inner layer located inward of the outer layer and extending from the throat area to the lower area, the inner layer laying adjacent to the outer layer, and the inner layer being (a) secured at the central area of the sole structure and (b) unsecured between the throat area and the central area of the sole structure.
2. The article of footwear recited in claim 1, wherein the outer layer is secured to the inner layer in the throat area.
3. The article of footwear recited in claim 1, wherein the outer layer is secured to the inner layer, at least one of the outer layer and the inner layer form a loop in the throat area, and the upper has a lace that extends through the loop.
4. The article of footwear recited in claim 1, wherein the inner layer extends through an opening in the outer layer, and the inner layer is joined with a strap.
5. The article of footwear recited in claim 4, wherein the strap extends from a lateral side to a medial side of the article of footwear.
6. The article of footwear recited in claim 4, wherein the strap is secured to a fastener on the exterior surface of the footwear.
7. The article of footwear recited in claim 1, wherein the inner layer is located in (a) a lateral side of the article of footwear and (b) a portion of the upper that receives a ball of the foot.
8. The article of footwear recited in claim 1, wherein the inner layer is located in (a) a medial side of the article of footwear and (b) a portion of the upper that receives an arch of the foot.
9. The article of footwear recited in claim 1, wherein the inner layer is located in a lateral side of the article of footwear, and another inner layer is located in a medial side of the article of footwear.
10. An article of footwear comprising:
- a sole structure having an upper surface and an opposite ground-contacting surface, the upper surface having a peripheral area and a central area located inward from the peripheral area; and
- an upper that defines a void within the footwear for receiving a foot of a wearer, the upper having a throat area that includes a lace and a lower area where the upper is secured to the upper surface of the sole structure, the upper including: (a) an outer layer extending from the throat area to the lower area, the outer layer being secured to the peripheral area of the upper surface of the sole structure; and (b) an inner layer located inward of the outer layer, the inner layer extending from the throat area to the lower area, the inner layer laying adjacent to the outer layer and the peripheral area of the upper surface of the sole structure, the inner layer being secured to the central area of the upper surface of the sole structure, and the inner layer being unsecured (a) to the outer layer in a region between the throat area and the lower area and (b) at the peripheral area of the upper surface of the sole structure, the outer layer and the inner layer being secured to each other in the throat area, and the lace being coupled to the outer layer and the inner layer in the throat area.
11. The article of footwear recited in claim 10, wherein the outer layer and the inner layer form a loop in the throat area, and the lace extends through the loop.
12. The article of footwear recited in claim 10, wherein the inner layer is located in (a) a lateral side of the article of footwear and (b) at an interface between a forefoot region and a midfoot region of the article of footwear.
13. The article of footwear recited in claim 10, wherein the inner layer is located in (a) a medial side of the article of footwear and (b) a midfoot region of the article of footwear.
14. The article of footwear recited in claim 10, wherein the inner layer is located in a lateral side of the article of footwear, and another inner layer is located in a medial side of the article of footwear.
15. The article of footwear recited in claim 10, wherein the outer layer includes multiple strata formed from different materials.
16. The article of footwear recited in claim 10, wherein the outer layer forms a portion of an exterior surface of the article of footwear and a portion of an interior surface that defines a void for receiving a foot of a wearer.
17. The article of footwear recited in claim 10, wherein the outer layer and the inner layer are formed of unitary, one-piece construction.
18. An article of footwear comprising:
- a sole structure having a peripheral area and a central area located inward from the peripheral area; and
- an upper for receiving a foot of a wearer, the upper having: an anchor element that includes an outer layer portion and an inner layer portion, the outer layer portion extending from a throat area of the upper to a lower area of the upper, and the outer layer portion being secured at the peripheral area of the sole structure, the inner layer portion being located within the upper and (a) secured at the central area of the sole structure and (b) unsecured between the throat area and the central area of the sole structure, and the inner layer portion extending through an opening in the upper to form a loop with the outer layer portion; and a strap coupled to the loop and is securable to a fastener on the exterior surface of the footwear.
19. The article of footwear recited in claim 18, wherein the strap extends from a lateral side to a medial side of the article of footwear.
20. The article of footwear recited in claim 18, wherein the strap extends across the throat area of the upper.
21. An article of footwear comprising:
- a sole structure having a peripheral area and a central area located inward from the peripheral area; and
- an upper defining a void for receiving a foot of a wearer, the upper having: an inner layer extending from a throat area of the upper to a lower area of the upper, the inner layer being located within the void and secured at the central area of the sole structure, the inner layer being unsecured between the throat area and the central area of the sole structure, and an end area of the inner layer extending through an opening in the upper; and a strap that is coupled to the end area of the inner layer and is securable to a fastener on the exterior surface of the footwear.
22. The article of footwear recited in claim 21, wherein the strap extends from a lateral side to a medial side of the article of footwear.
23. The article of footwear recited in claim 21, wherein the strap extends across the throat area of the upper.
Type: Application
Filed: Jan 11, 2013
Publication Date: Aug 1, 2013
Applicant: NIKE, Inc. (Beaverton, OR)
Inventor: Nike, Inc. (Beaverton, OR)
Application Number: 13/739,829
International Classification: A43B 23/02 (20060101);