SYSTEMS AND METHODS FOR CONSTRUCTING A BUILDING STRUCTURE
A system having a beam having a first end, a second end, and a longitudinal axis extending between the first end and the second end, wherein the first end is offset relative to the longitudinal axis in a first direction, and wherein the second end is offset relative to the longitudinal axis in a second direction that is opposite of the first direction.
This application relates generally to building systems.
BACKGROUNDConstruction of a building structure generally involves a lengthy and complicated process, and requires multiple professionals in different fields to get involved. In existing process, an architect would design the building. Then the architect would provide the architectural plan to engineers (e.g., civil engineers, electrical engineers, mechanical engineers, etc.) to design the various components of the building. When a set of construction plans from the various professionals is completed, the plans are then provided to construction contractors, who then construct the building according to the construction plan. Applicant of the subject application determines that such process may be inefficient and not cost effective.
Also, before or during the construction of the building, if an owner of the building wishes to change the configuration of the building, the above process may need to be repeated, thereby involving multiple professionals, and causing a significant delay in the process.
In addition, after the building is constructed, if the owner wishes to change the configuration of the building, the above process may also need to be repeated, which may also be costly and inefficient. Also, changing the configuration of the building after it is constructed may require removal of some building components in a destructive manner. Thus, the removed components are not and cannot be re-used for later construction. Applicant of the subject application determines that it may be desirable to have a building system that would allow components of a building structure to be selectively removed in a non-destructive manner so that the components may be re-used if desired.
SUMMARYIn accordance with some embodiments, a system having a beam having a first end, a second end, and a longitudinal axis extending between the first end and the second end, wherein the first end is offset relative to the longitudinal axis in a first direction, and wherein the second end is offset relative to the longitudinal axis in a second direction that is opposite of the first direction.
In accordance with other embodiments, a building system includes a connector having a first plate having a first opening for connection to a first beam and a second opening for connection to a first column, and a second plate having a third opening for connection to a second beam and a fourth opening for connection to the first column, wherein the first plate is oriented relative to the second plate at 90°, wherein the first opening at the first plate and the third opening at the second plate are located at a first elevation with respect to the connector, wherein the second opening at the first plate is located at a second elevation with respect to the connector, wherein the fourth opening at the second plate is located at a third elevation with respect to the connector, and wherein the second plate does not include any opening at the second elevation.
Other and further aspects and features will be evident from reading the following detailed description of the embodiments, which are intended to illustrate, not limit, the invention.
The drawings illustrate the design and utility of embodiments, in which similar elements are referred to by common reference numerals. These drawings are not necessarily drawn to scale. In order to better appreciate how the above-recited and other advantages and objects are obtained, a more particular description of the embodiments will be rendered, which are illustrated in the accompanying drawings. These drawings depict only typical embodiments and are not therefore to be considered limiting of its scope.
Various embodiments are described hereinafter with reference to the figures. It should be noted that the figures are not drawn to scale and that elements of similar structures or functions are represented by like reference numerals throughout the figures. It should also be noted that the figures are only intended to facilitate the description of the embodiments. They are not intended as an exhaustive description of the invention or as a limitation on the scope of the invention. In addition, an illustrated embodiment needs not have all the aspects or advantages shown. An aspect or an advantage described in conjunction with a particular embodiment is not necessarily limited to that embodiment and can be practiced in any other embodiments even if not so illustrated.
As shown in the figure, the first beam portion 220 has the first end 202, an opposite end (a first opposite end) 224, and a body 226 extending between the ends 202, 224. Similarly, the second beam portion 222 has the second end 204, an opposite end (a second opposite end) 234, and a body 236 extending between the ends 204, 234. The first beam portion 220 and the second beam portion 222 are offset relative to each other in a direction of the longitudinal axis 200, so that the first end 202 of the first beam portion 220 extends past the second opposite end 234 of the second beam portion 222, and the second end 204 of the second beam portion 222 extends past the first opposite end 224 of the first beam portion 220.
Also, as shown in the illustrated embodiments, the beam 12 includes a plate 250 sandwiched between the first and second beam portions 220, 222. The plate 250 may be a plywood, a metal (e.g., steel, aluminum) plate, or otherwise made from a composite material. In other embodiments, instead of having a plate 250 that extends along the majority of the length of the beam 12, the beam 12 may include a plurality of plates 250 that are placed along the length of the beam 12 to provide various spacing.
In the illustrated embodiments, the first beam portion 220, the plate 250, and the second beam portion 222 are detachably coupled to each other using fasteners 252, which may be screws or bolts. In other embodiments, the first beam portion 220, the plate 250, and the second beam portion 222 may be non-detachably secured to each other (i.e., secured in a relatively more permanent manner so that separation of the components would require at least some destruction to occur), such as by using nails and/or adhesive. Also, in other embodiments, instead of having two rows of fasteners 252, the beam 12 may include one row of fasteners 252, or more than two rows of fasteners 252.
Forming the beam 12 using two beam portions 220, 222 is advantageous because it allows the two beam portions 220, 222 to be individually detached from the rest of the building as one technique of removing the beam 12 from the rest of the building. In another technique, the beam 12 may be removed from the rest of the building without taking apart the two beam portions 220, 222 relative to each other.
In other embodiments, the beam 12 may not include a plate between the two beam portions 220, 222 (
In other embodiments, the first and second plates 300, 302 may be secured to each other using weld and/or fasteners. Also, in other embodiments, either one or both of the plates 300, 302 may be formed using two plate elements. For example, the first plate 300 and the second plate 302 may not include the slots 310, 320, and the second plate 302 may include two separate plate elements that are secured (e.g., by weld) to opposite surfaces of the first plate 300.
Also, as shown in the figure, the first plate portion 314 at the connector 14 has openings 420a, 420b configured (e.g., sized and/or shaped) for allowing the first beam 12a to be detachably coupled thereto, and the second plate portion 316 has openings 420c, 420d configured for allowing the second beam 12b to be detachably coupled thereto. Similarly, the first plate portion 324 at the connector 14 has openings 420e, 420f configured for allowing the third beam 12c to be detachably coupled thereto, and the second plate portion 326 has openings 420g, 420h configured for allowing the fourth beam 12d to be detachably coupled thereto.
In the illustrated embodiments, the first beam 12a is detachably coupled to the first plate portion 314 of the first plate 300, the second beam 12b is detachably coupled to the second plate portion 316 of the first plate 300, the third beam 12c is detachably coupled to the first plate portion 324 of the second plate 322, and the fourth beam 12d is detachably coupled to the second plate portion 326 of the second plate 322. Also, the first column 16a is detachably coupled to a bottom of the connector 14, and the second column 16b is detachably coupled to a top of the connector 14.
As shown in
As shown in
As shown in the figure, each opening 400 is countersunk so that the fastener 402 does not protrude above the surface of the beam 12. In other embodiments, each opening 400 may not be countersunk, and the fastener 402 may protrude above the surface of the beam 12.
Although the end 202 of beam 12a is illustrated as having two openings 400 for accommodating two fasteners 402, in other embodiments, the end of the beam 12 may have only one opening 400 for accommodating one fastener 402, or more than two openings 400 for accommodating more than two fasteners 402.
It should be noted that the beams 12b-12d are coupled to the respective plate portions at the connector 14 in the same manner as the beam 12a discussed herein. Also, any of the beams 12b-12d may have the same configuration as any of the embodiments of beam 12a described herein.
Returning back to
As shown in the figure, each opening 504 at the column 16 is countersunk so that the fastener 510 does not protrude above the surface of the column 16. In other embodiments, each opening 504 may not be countersunk, and the fastener 510 may protrude above the surface of the column 16.
Referring again to
In the illustrated embodiments of
Also, the openings 360a-360d at the bottom end of the connector 14 for connection to the column 16a, and the openings 360e-360h at the top end of the connector 14 for connection to the column 16b, have the same spacing 482 (e.g., 2 inches) from the side edge of the connector 14. Thus, the spacing 482 for the column attachment is different from the spacing 480 for the beam attachment. Such configuration is advantageous because it will prevent any of the beams 12 from being accidentally installed at the bottom end or the top end of the connector 14. In other embodiments, the spacing 482 may be the same as the spacing 480. Also, in other embodiments, the spacing 482 may be less than 2 inches or more than 2 inches.
Furthermore, as shown in
It should be noted that the configuration of the connector 14 is not limited to the example shown, and that the connector 14 may have different configurations in different embodiments. For example, in other embodiments, the number of openings 420 for connection to a beam 12 at each side of the connector 14 may be less than two (e.g., one), or more than two. Also, in other embodiments, the number of openings 360 for connection to a column 16 at each side of the connector 14 may be more than one. In addition, in other embodiments, the spacing for the opening(s) 420 from the side edge of the connector 14 may be the same as that for the opening(s) 360 from the side edge of the connector 14. In further embodiments, the slot 310 at the first plate 300 may be extended from the top edge 313 (instead of the bottom edge 312), and the slot 320 at the second plate 322 may be extended from the bottom edge 323 (instead of the top edge 322). In still further embodiments, the lengths of the slots 310, 320 may be different.
In the above embodiments, the connector 14 is configured to allow two columns 16 to be detachably coupled to the top and bottom ends of the connector 14. In other embodiments, the connector 14 may be configured to allow one column 16 to be detachably coupled to the bottom end of the connector 14. In such cases, the connector 14 may not include the top portion that is for detachably coupling to the column 16b.
As discussed, in some embodiments, the beam 12 may include one or more plates 250 between beam portions 202, 204 (
As shown in the illustrated embodiments, the building structure 800 further includes roof panels 804, window frame(s) 810, and wall panel(s) 820. The wall panel 820 is illustrated as having two large window openings. In other embodiments, the wall panel 820 may have one window opening, or no window opening. Also, in further embodiments, the wall panel 820 may be secured to the outside face of the beams 12 and columns 16 so that the wall panel 820 may be used to completely cover up the framing formed by the beams 12 and columns 16. The roof panels 804 are configured to detachably couple to the beams 12 of the building structure 800. Also, the window frame(s) 810 and the wall panel(s) 820 are configured to detachably couple to the frame formed by the beams 12 and columns 16 of the building structure 800. In further embodiments, the building system 10 may further includes other building components (such as interior wall panels, floor panels, ceiling panels, etc.) that are configured to detachably couple to the framing formed by the beams 12 and columns 16. The detachably coupling of the components (e.g., components 802, 803, 804, 810, 820, interior wall panels, floor panels, ceiling panels, etc.) to the building structure 800 may be accomplished using fasteners, such as screws, bolts, clips, or other types of connection devices.
As illustrated in the above embodiments, the building system 10 is advantageous because it allows the building structure 800 to be designed and constructed efficiently and cost effectively. Because the building structure 800 can be assembled easily using the building system 10, the design and construction of the building structure 800 may not require multiple professionals to get involved, and an owner of the building may design and construct the building structure 800 himself/herself. Also, the building system 10 is advantageous because it allows any of the components (e.g., beam(s) 12, connector(s) 14, column(s) 16, post(s) 803, panel(s) 804, window frame(s) 810, wall panel(s) 820, interior wall panel(s), floor panel(s), ceiling panel(s), etc.) of the building to be conveniently removed in a non-destructive manner from the rest of the building when desired. If example, if a user of the system 10 wishes to change the configuration of the building, the user may selectively remove some of the components from the building, and re-use at least some of the components to form a different configuration for the building 800. Also, in some cases, the entire building 800 made from the building system 10 may be disassembled at one location, and be re-assembled in a different location. Furthermore, if a user of the building system 10 wishes to expand a building (such as adding a room 830, as represented by the dashed line in the figure), the user may obtain additional components (e.g., beam(s), connector(s) 14, column(s) 16, etc.), and add those to the already formed building 800. Thus, embodiments of the building system 10 allow scalability of the building to be accomplished in a cost effective and efficient manner. In other cases, the building 800 formed using the building system 10 may also be scaled down (downsized) by removing some of the components in a non-destructive manner.
Also, as illustrated in the above embodiments, the building system 10 is advantageous because it allows an owner of the building to selectively change the configuration at any time (e.g., before, during, and/or after the construction of the building). Because the owner can himself/herself decide how the configuration of the building is to be changed, purchase the building components, and assemble the building components himself/herself, the changing of the configuration of the building does not require multiple professionals to get involved. This in turn, allows the configuration of the building to be changed in a cost effective and efficient manner.
It should be noted that the various dimensions shown in some of the figures are exemplary dimensions, and that in other embodiments, the components may have different sizes from that illustrated in the figures.
Also, it should be noted that the term “first” (as in “first plate portion”, “first beam”, “first opening”, for examples), and the term “second” (as in “second plate portion”, “second beam”, “second opening”, for examples), are used to refer to different things, and do not necessarily refer to the order of things.
Although particular embodiments have been shown and described, it will be understood that they are not intended to limit the present inventions, and it will be obvious to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the present inventions. The specification and drawings are, accordingly, to be regarded in an illustrative rather than restrictive sense. The present inventions are intended to cover alternatives, modifications, and equivalents, which may be included within the spirit and scope of the present inventions as defined by the claims.
Claims
1-20. (canceled)
21. A beam assembly for use in a post-and-beam type structure, wherein the post-and-beam type structure includes a connector having four plate portions forming a cruciform cross-section for the connector, the cruciform cross-section extending in a vertical direction, at least one of the four plate portions configured for coupling to a beam formed by the beam assembly, the beam assembly comprising:
- a first beam member with a first end and a second end that is opposite from the first end; and
- a second beam member with a third end and a fourth end that is opposite from the third end;
- wherein the first beam member and the second beam member is coupleable to each other along their lengths so as to be longitudinally offset with respect to each other;
- wherein when the first beam member and the second beam member is coupled to each other, the first end of the first beam member is offset relative to the third end of the second beam member by an offset amount, the first end of the first beam member being configured for placement in one of four quadrants defined by two of the four plate portions of the connector; and
- wherein the first end of the first beam member has a first hole configured for receiving a fastener to non-destructively couple the first end of the first beam member to the connector.
22. The beam assembly of claim 21, wherein the first beam member and the second beam member is non-destructively coupleable to each other.
23. The beam assembly of claim 21, wherein the first end of the first beam member has a first side for facing a first one of the plate portions, and a second side for facing a second one of the plate portions.
24. The beam assembly of claim 23, wherein the first side and the second side are perpendicular to each other.
25. The beam assembly of claim 21, wherein the first beam member directly abuts against the second beam member when the first beam member and the second beam member are coupled to each other.
26. The beam assembly of claim 21, further comprising at least one spacer plate for spacing the first beam member and the second beam member a selected distance apart when the first beam member and the second beam member are coupled to each other.
27. The beam assembly of claim 26, wherein the selected distance is equal to a thickness of one of the plate portions.
28. The beam assembly of claim 21, wherein the first hole has a longitudinal axis that forms an acute angle relative to a longitudinal axis of the beam formed by the beam assembly.
29. The beam assembly of claim 28, wherein the first end of the first beam member has a second hole with a longitudinal axis that is perpendicular to the longitudinal axis of the first hole, the second hole configured for receiving a portion of another fastener.
30. The beam assembly of claim 21, wherein the offset amount is longer than a horizontal length of one of the plate portions.
31. The beam assembly of claim 21, wherein a horizontal width of the first end of the first beam member is longer than a horizontal length of one of the plate portions.
32. The beam assembly of claim 21, wherein the first end of the first beam member is configured to conceal two surfaces of the connector when the beam formed by the first beam member and the second member is coupled to the connector.
33. The beam assembly of claim 21, wherein the first beam member and the second member are configured for installation and removal separately in situ.
34. A post-and-beam type structure comprising:
- a connector having four plate portions forming a cruciform cross-section for the connector, the cruciform cross-section extending in a vertical direction, wherein the four plate portions define four quadrants;
- a first column configured for detachably coupling to a bottom portion of the connector; and
- a first beam with a first end configured for detachably coupling to a first one of the plate portions;
- wherein the first beam comprises a first beam member and a second beam member that are coupled to each other, and wherein the first end of the first beam is configured for placement in a first quadrant of the four quadrants.
35. The structure of claim 34, further comprising a second beam with a second end configured for detachably coupling to a second one of the plate portions, the second end of the second beam configured for placement in a second quadrant of the four quadrants.
36. The structure of claim 35, further comprising a third beam with a third end configured for detachably coupling to a third one of the plate portions, the third end of the third beam configured for placement in a third quadrant of the four quadrants.
37. The structure of claim 36, further comprising a fourth beam with a fourth end configured for detachably coupling to a fourth one of the plate portions, the fourth end of the fourth beam configured for placement in a fourth quadrant of the four quadrants.
38. The structure of claim 37, wherein the four plate portions provide eight planar surfaces, and when the first end of the first beam, the second end of the second beam, the third end of the third beam, and the fourth end of the fourth beam are coupled to the connector, the eight planar surfaces are concealed by the first end of the first beam, the second end of the second beam, the third end of the third beam, and the fourth end of the fourth beam.
39. The structure of claim 34, further comprising a second column configured for detachably coupling to a top portion of the connector.
40. The structure of claim 34, wherein the first end of the first beam has a hole for receiving a fastener, the hole having a longitudinal axis forming an acute angle relative to a longitudinal axis of the first beam.
41. The structure of claim 34, wherein the first one of the plate portions has a first opening for receiving a first fastener for coupling the first end of the first beam to the first one of the plate portions, the first opening having an opening axis forming an acute angle relative to a surface of the first one of the plate portions, and wherein the first one of the plate portions has a second opening for receiving a second fastener for coupling the first column to the connector, the second opening having an opening axis forming a perpendicular angle relative to the surface of the first one of the plate portions.
Type: Application
Filed: Apr 5, 2013
Publication Date: Sep 5, 2013
Inventor: John A. Schold (Penngrove, CA)
Application Number: 13/857,779
International Classification: E04B 1/19 (20060101);