STRETCH WRAP CARRIAGE THREADING DEVICE
A carriage for a stretch wrap assembly including a threading assembly for moving a front end of the stretch wrap through the housing. The threading assembly includes a manually movable system moving the front end of the stretch wrap, the manually movable system comprising an endless link moving about a plurality of rotating members and being located at a bottom surface of the top of the housing. The threading assembly includes a handle extending through the top of the housing. Roller axes and thread axes are parallel and spaced from each other such that none of the roller axes are collinear with the thread axes.
This claims the benefit of U.S. Provisional Application No. 61/605,365, filed Mar. 1, 2012, the disclosure of which is hereby incorporated by reference in its entirety.
FIELD OF THE INVENTIONThe present invention concerns stretch wrapping machines, and more particularly relates to a carriage for a stretch wrapping machine.
BACKGROUND OF THE INVENTIONDuring the past several decades, considerable developments have been made in the field of wrapping a load with a stretched web of film. Most notably, the film web dispenser used in stretch wrapping operations has developed to the extent that it contains a series of rollers which defines a path through which the web passes so that it can be prestretched prior to being dispensed on the load.
Such stretch wrapping apparatus performs admirably in accomplishing its intended goal of wrapping a load with a stretched web of film. However, the procedure of threading the film web through the series of rollers in the film web dispenser prior to operation of the stretch wrapping apparatus has been found to be time consuming and difficult. This is especially true now because of the development of film web dispensers having increased numbers of rollers and also because such rollers are often closely spaced and difficult to turn because of their effective interconnection for prestretching the film web prior to dispensing the film web on the load.
SUMMARY OF THE INVENTIONAn aspect of the present invention is to provide a stretch wrap assembly comprising a base, a turntable mounted on the base, a column extending upwardly from the base, and a carriage vertically movable upon the column, with the carriage having a housing configured to have stretch wrap move therethrough for wrapping a product on the turntable. The housing includes a plurality of rollers extending between a bottom of the housing and a top of the housing. The plurality of rollers rotate about roller axes. A wrap surface of the stretch wrap engages exterior surfaces of the rollers as the stretch wrap moves therethrough. The housing has a threading assembly for moving a front end of the stretch wrap through the housing during initiation of installation of the stretch wrap through the housing. The threading assembly includes a manually movable system moving the front end of the stretch wrap. The manually movable system comprises an endless link moving about a plurality of rotating members. The rotating members rotate about thread axes. The endless link is configured to be engaged with the front end of the stretch wrap to move the stretch wrap through the housing. The roller axes and the thread axes are parallel and spaced from each other such that none of the roller axes are collinear with the thread axes.
Another aspect of the present invention is to provide a stretch wrap assembly comprising a base, a turntable mounted on the base, a column extending upwardly from the base, and a carriage vertically movable upon the column, with the carriage having a housing configured to have stretch wrap move therethrough for wrapping a product on the turntable. The housing includes a plurality of rollers extending between a bottom of the housing and a top of the housing. The plurality of rollers rotate about roller axes. A wrap surface of the stretch wrap engages exterior surfaces of the rollers as the stretch wrap moves therethrough. The housing has a threading assembly for moving a front end of the stretch wrap through the housing during initiation of installation of the stretch wrap through the housing. The threading assembly includes a manually movable system moving the front end of the stretch wrap. The manually movable system comprises an endless link moving about a plurality of rotating members. The rotating members rotate about thread axes. The endless link is configured to be engaged with the front end of the stretch wrap to move the stretch wrap through the housing. The endless link is located on a bottom surface of the top of the housing. The threading system includes a handle extending through the top of the housing for manually moving the endless link to move the front end of the stretch wrap through the housing.
Yet another aspect of the present invention is to provide a carriage for a stretch wrap assembly comprising a housing configured to have stretch wrap move therethrough for wrapping a product on the turntable. The housing includes a plurality of rollers extending between a bottom of the housing and a top of the housing. The plurality of rollers rotate about roller axes. A wrap surface of the stretch wrap engages exterior surfaces of the rollers as the stretch wrap moves therethrough. The housing has a threading assembly for moving a front end of the stretch wrap through the housing during initiation of installation of the stretch wrap through the housing. The threading assembly includes a manually movable system moving a front end of the stretch wrap. The manually movable system comprises an endless link moving about a plurality of rotating members. The rotating members rotate about thread axes. The endless link is configured to be engaged with the front end of the stretch wrap to move the stretch wrap through the housing. The endless link is located at a bottom surface of the top of the housing. The threading system includes a handle extending through the top of the housing for manually moving the endless link to move the front end of the stretch wrap through the housing. The roller axes and the thread axes are parallel and spaced from each other such that none of the roller axes are collinear with the thread axes.
Another aspect of the present invention is to provide a method of feeding stretch wrap through a carriage of a stretch wrap machine comprising providing a housing having a plurality of rollers extending between a bottom of the housing and a top of the housing, with the plurality of rollers rotating about roller axes, providing the housing with a threading assembly for moving a front end of the stretch wrap through the housing during initiation of installation of the stretch wrap through the housing, providing the threading assembly with a manually movable system comprising an endless link and a plurality of rotating members, extending a handle of the threading system through the top of the housing, locating the endless link at a bottom surface of the top of the housing, providing the rollers with roller axes, engaging a front end of the stretch wrap with the endless link, moving the front end of the stretch wrap through the housing by moving the handle, with the rotating members rotating about thread axes during movement of the handle, and moving the front end of the stretch wrap through the housing includes moving the endless link about the rotating members. The roller axes and the thread axes are parallel and spaced from each other such that none of the roller axes are collinear with the thread axes.
FIG. 4A′ is a partial front view of the carriage of the wrap machine of the present invention in a first threading position.
For purposes of description herein, the terms “upper,” “lower,” “right,” “left,” “rear,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the invention as orientated in
The reference number 10 (
In the illustrated example, the carriage 18 is used to prestretch the stretch wrap 20.
An aspect of the present invention provides for a manual threading system 50 for threading the stretch wrap 20 through the carriage 18 and around the rollers. The manual threading system 50 includes a rotating handle 52, an endless link 54 having a hook 56 and a plurality of rotary members 58 supporting the endless link 54 at a plurality of locations. In the illustrated embodiment, the endless link 54 is a chain and the rotary members 58 are sprockets. However, it is contemplated that other endless links and rotary members could be used. As illustrated in
In the illustrated embodiment, the manual threading system 50 uses the rotary members 58 to thread the stretch wrap 20 through the carriage 18. In the illustrated example as shown in
Once the stretch wrap 20 is pulled about the first nip roller 25 as illustrated in
As the rotating handle 52 continues to be rotated, the endless link 54 will pull the hook 56 with the ball 71 at the front end 70 of the stretch wrap 20 towards the second driven sprocket 66. As illustrated in
In the illustrated example, the manual threading system 50 is connected to the top 60 of the carriage 18. As illustrated in
The illustrated first nip roller 25 is connected to the pivoting front door 86 to allow the first nip roller 25 to move along the line 74. The pivoting front door 86 includes a front plate 100 pivotally attached at a bottom horizontal pivot joint 102 to a front of the bottom 80 of the carriage 18. The front plate 100 includes a handle 104 extending from a front face thereof for easily moving the pivoting front door 86 from a loading position wherein the pivoting front door 86 is fully rotated outward to a threading position wherein the pivoting front door 86 is in a closed and upright position. As discussed above, the stretch wrap 20 is pulled from the roll 22 and pulled about the first nip roller 25 when the pivoting front door 86 is in the loading position. Furthermore, the ball 71 of the stretch wrap 20 is connected to the hook 56 of the manual threading system 50 and the manual threading system 50 is actuated to thread the stretch wrap 20 about the axles of the rollers before the pivoting front door 86 is pivoted to the closed and upright position. The front plate 100 of the pivoting front door 86 can have a locking mechanism 106 for locking the pivoting front door 86 in the closed and upright position. The locking mechanism 106 is configured to engage a mating portion on the top 60 of the carriage 18. The locking mechanism 106 can be a T-shaped knob that extending through an opening and then turned to prevent the T-shaped knob from exiting the opening, a biased turning mechanism including a knob with a pair of plates configured to extend through or into slots, with a biasing member preventing the knob from turning or any other locking mechanism 106.
In the illustrated example, the first nip roller 25 is connected to a C-shaped roller holder 108 extending rearward from a rear face of the front plate 100 of the pivoting front door 86. The C-shaped roller holder 108 includes a top panel 110, a bottom panel 112 and a side panel 114. The axle 90 of the first nip roller 25 extends through slots 91 in the top panel 110 and the bottom panel 112. The slots 91 allow the axle 90 of the first nip roller 25 to move laterally to allow the axle 90 and the first nip roller 25 to move towards and away from the first pre-stretch roller 26 as the pivoting front door 86 is opened and closed. Once the carriage is threaded, the stretch wrap 20 will pull the first nip roller 25 towards the first pre-stretch roller 26. However, it is contemplated that the first nip roller 25 could be spring biased toward the first pre-stretch roller 26 (to the left in
It is contemplated that axle the first guide roller 23, the axle of the second guide roller 27, the axle of the first nip roller 25, the axle 200 of the first pre-stretch roller 26, the axle 300 of the idler roller 28, the axle 400 of the second pre-stretch roller 30, the axle 500 of the second nip roller 32 and the axle 600 of the dancer roller 34 could have conical tops 200 for allowing the stretch wrap 20 to easily move down the axles of the rollers and the rollers as the stretch wrap 20 is threaded through the carriage 18.
The above description is considered that of the one embodiment only. Modification of the invention will occur to those skilled in the art and to those who make or use the invention. Therefore, it is understood that the embodiment shown in the drawings and described above is merely for illustrative purposes and not intended to limit the scope of the invention.
Claims
1. A stretch wrap assembly comprising:
- a base;
- a turntable mounted on the base;
- a column extending upwardly from the base; and
- a carriage vertically movable upon the column, the carriage having a housing configured to have stretch wrap move therethrough for wrapping a product on the turntable;
- the housing including a plurality of rollers extending between a bottom of the housing and a top of the housing, the plurality of rollers rotating about roller axes, a wrap surface of the stretch wrap engaging exterior surfaces of the rollers as the stretch wrap moves therethrough;
- the housing having a threading assembly for moving a front end of the stretch wrap through the housing during initiation of installation of the stretch wrap through the housing;
- the threading assembly including a manually movable system moving the front end of the stretch wrap, the manually movable system comprising an endless link moving about a plurality of rotating members, the rotating members rotating about thread axes, the endless link being configured to be engaged with the front end of the stretch wrap to move the stretch wrap through the housing; and
- the roller axes and the thread axes being parallel and spaced from each other such that none of the roller axes are collinear with the thread axes.
2. The stretch wrap assembly of claim 1, wherein:
- the housing has a base portion and a chassis movable relative to the base portion between an open position and a closed engaged position.
3. The stretch wrap assembly of claim 2, wherein:
- the threading assembly can move the front end of the stretch wrap through the housing when the chassis is in the closed engaged position.
4. The stretch wrap assembly of claim 3, wherein:
- the rollers include a plurality of pre-stretch rollers and a plurality of nip rollers adjacent the pre-stretch rollers for maintaining the stretch wrap against the pre-stretch rollers;
- the base portion including the pre-stretch rollers thereon; and
- the chassis having at least one of the nip rollers thereon.
5. The stretch wrap assembly of claim 1, wherein:
- the plurality of rotating members comprise sprockets;
- the endless link is a chain; and
- the endless link has a hook thereon for moving with the endless link and carrying the front end of the stretch wrap through the housing.
6. The stretch wrap assembly of claim 1, wherein:
- the endless link is located at a bottom surface of the top of the housing;
- the threading assembly including a handle extending through the top of the housing for manually moving the endless link to move the front end of the stretch wrap through the housing.
7. A stretch wrap assembly comprising:
- a base;
- a turntable mounted on the base;
- a column extending upwardly from the base; and
- a carriage vertically movable upon the column, the carriage having a housing configured to have stretch wrap move therethrough for wrapping a product on the turntable;
- the housing including a plurality of rollers extending between a bottom of the housing and a top of the housing, the plurality of rollers rotating about roller axes, a wrap surface of the stretch wrap engaging exterior surfaces of the rollers as the stretch wrap moves therethrough;
- the housing having a threading assembly for moving a front end of the stretch wrap through the housing during initiation of installation of the stretch wrap through the housing;
- the threading assembly including a manually movable system moving the front end of the stretch wrap, the manually movable system comprising an endless link moving about a plurality of rotating members, the rotating members rotating about thread axes, the endless link being configured to be engaged with the front end of the stretch wrap to move the stretch wrap through the housing;
- the endless link being located on a bottom surface of the top of the housing; and
- the threading assembly including a handle extending through the top of the housing for manually moving the endless link to move the front end of the stretch wrap through the housing.
8. The stretch wrap assembly of claim 7, wherein:
- the housing has a base portion and a chassis movable relative to the base portion between an open position and a closed engaged position.
9. The stretch wrap assembly of claim 8, wherein:
- the threading assembly can move the front end of the stretch wrap through the housing when the chassis is in the closed engaged position.
10. The stretch wrap assembly of claim 9, wherein:
- the rollers include a plurality of pre-stretch rollers and a plurality of nip rollers adjacent the pre-stretch rollers for maintaining the stretch wrap against the pre-stretch rollers;
- the base portion including the pre-stretch rollers thereon; and
- the chassis having at least one of the nip rollers thereon.
11. The stretch wrap assembly of claim 7, wherein:
- the plurality of rotating members comprise sprockets;
- the endless link is a chain; and
- the endless link has a hook thereon for moving with the endless link and carrying the front end of the stretch wrap through the housing.
12. A carriage for a stretch wrap assembly comprising:
- a housing configured to have stretch wrap move therethrough for wrapping a product on a turntable;
- the housing including a plurality of rollers extending between a bottom of the housing and a top of the housing, the plurality of rollers rotating about roller axes, a wrap surface of the stretch wrap engaging exterior surfaces of the rollers as the stretch wrap moves therethrough;
- the housing having a threading assembly for moving a front end of the stretch wrap through the housing during initiation of installation of the stretch wrap through the housing;
- the threading assembly including a manually movable system moving the front end of the stretch wrap, the manually movable system comprising an endless link moving about a plurality of rotating members, the rotating members rotating about thread axes, the endless link being configured to be engaged with the front end of the stretch wrap to move the stretch wrap through the housing;
- the endless link being located at a bottom surface of the top of the housing;
- the threading assembly including a handle extending through the top of the housing for manually moving the endless link to move the front end of the stretch wrap through the housing; and
- the roller axes and the thread axes being parallel and spaced from each other such that none of the roller axes are collinear with the thread axes.
13. The carriage of claim 12, wherein:
- the housing has a base portion and a chassis movable relative to the base portion between an open position and a closed engaged position.
14. The carriage of claim 13, wherein:
- the threading assembly can move the front end of the stretch wrap through the housing when the chassis is in the closed engaged position.
15. The carriage of claim 14, wherein:
- the rollers include a plurality of pre-stretch rollers and a plurality of nip rollers adjacent the pre-stretch rollers for maintaining the stretch wrap against the pre-stretch rollers;
- the base portion including the pre-stretch rollers thereon; and
- the chassis having at least one of the nip rollers thereon.
16. The carriage of claim 12, wherein:
- the plurality of rotating members comprise sprockets;
- the endless link is a chain; and
- the endless link has a hook thereon for moving with the endless link and carrying the front end of the stretch wrap through the housing.
17. A method of feeding stretch wrap through a carriage of a stretch wrap machine comprising:
- providing a housing having a plurality of rollers extending between a bottom of the housing and a top of the housing, the plurality of rollers rotating about roller axes;
- providing the housing with a threading assembly for moving a front end of the stretch wrap through the housing during initiation of installation of the stretch wrap through the housing;
- providing the threading assembly with a manually movable system comprising an endless link and a plurality of rotating members;
- extending a handle of the threading assembly through the top of the housing;
- locating the endless link at a bottom surface of the top of the housing;
- providing the rollers with roller axes;
- engaging the front end of the stretch wrap with the endless link;
- moving the front end of the stretch wrap through the housing by moving the handle, with the rotating members rotating about thread axes during movement of the handle; and
- moving the front end of the stretch wrap through the housing includes moving the endless link about the rotating members;
- wherein the roller axes and the thread axes are parallel and spaced from each other such that none of the roller axes are collinear with the thread axes.
18. The method of claim 17, wherein:
- the housing has a base portion and a chassis movable relative to the base portion between an open position and a closed engaged position.
19. The method of claim 18, wherein:
- moving the front end of the stretch wrap through the housing including moving the front end of the stretch wrap through the housing when the chassis is in the closed engaged position.
20. The method of claim 17, wherein:
- the plurality of rotating members comprise sprockets;
- the endless link is a chain; and
- the endless link has a hook thereon for moving with the endless link and carrying the front end of the stretch wrap through the housing.
Type: Application
Filed: Feb 28, 2013
Publication Date: Sep 5, 2013
Inventor: Neil G. COUSINS (Tottenham)
Application Number: 13/780,596
International Classification: B65B 11/06 (20060101);