AIR CONDITIONER
A refrigerant circuit of an air conditioner includes a compressor unit, an evaporator, and a solenoid valve comprising a flow control mechanism. The operation capacity of the compressor unit is adjusted by changing the number of compressors in operation. The evaporator includes a first heat exchanger section and a second heat exchanger section. A first flow pass of the first heat exchanger section and a second flow pass of the second heat exchanger section are connected to each other in parallel. In the state where the solenoid valve is open, refrigerant flows into both of the first flow pass and the second flow pass. In the state where the solenoid valve is closed, refrigerant flows only to the first flow pass.
Latest DAIKIN INDUSTRIES, LTD. Patents:
- MANAGEMENT DEVICE, AND METHOD FOR CONTROLLING ENVIRONMENT WITHIN STOREHOUSE
- PRODUCTION METHOD OF POLYTETRAFLUOROETHYLENE POWDER AND POLYTETRAFLUOROETHYLENE POWDER
- NONAQUEOUS ELECTROLYTE SOLUTION FOR LITHIUM SECONDARY BATTERIES, LITHIUM SECONDARY BATTERY PRECURSOR, LITHIUM SECONDARY BATTERY, AND METHOD FOR MANUFACTURING LITHIUM SECONDARY BATTERY
- AIR FILTER MEDIUM AND AIR FILTER PRODUCT
- OIL-RESISTANT AGENT COMPOSITION
The present disclosure relates to air conditioners which cool the air to be supplied to an indoor space through an air passage, such as a duct.
BACKGROUND ARTAir conditioners which cool the air to be supplied to an indoor space through a duct have been known. The air cooled by the air conditioners flows in the duct and is distributed into a plurality of rooms.
The air conditioners of this type are disclosed in Patent Document 1, for example. Patent Document 1 shows a marine air conditioner. In this air conditioner, the air that is cooled when it passes through an evaporator flows in a duct, and is supplied to a plurality of cabins.
CITATION LIST Patent DocumentPatent Document 1: Japanese Patent Publication No. 2008-008543
SUMMARY OF THE INVENTION Technical ProblemThe air conditioner disclosed in Patent Document 1 includes a plurality of compressors and one evaporator. Evaporators of the air conditioners of this type are designed to be capable of reliably evaporating a refrigerant while all the compressors are in operation. Further, in the air conditioner having a plurality of compressors, the number of compressors in operation needs to be changed according to an air conditioning load. Thus, in a situation where only some of the plurality of compressors are in operation, the capacity of the evaporator is relatively too much, and all the compressors may have to be stopped because of too much air-conditioning capability with respect to the air conditioning load, regardless of a reduction in the number of compressors in operation.
During operation of the compressors, moisture in the air is condensed into drain water in the evaporator. If all the compressors are stopped due to too much air-conditioning capability with respect to the air conditioning load, air is not cooled by the evaporator. In this situation, the drain water remaining around the evaporator is heated by the air passing through the evaporator, evaporated again, and supplied to an indoor space together with the air, which may increase the humidity of the indoor space, and reduce comfort of the space.
The present disclosure is thus intended to reduce the occurrence of situation where all compressors are stopped during operation of an air conditioner, and maintain high level of comfort of an indoor space.
Solution to the ProblemThe first aspect of the present disclosure is directed to an air conditioner (10) including a refrigerant circuit (20) which performs a refrigeration cycle by circulating a refrigerant, for cooling air flowing in an air passage connected to a supply opening (102) of each of a plurality of rooms by the refrigerant. The refrigerant circuit (20) includes a compressor unit (30) having a plurality of compressors (31, 32, 33) connected to each other in parallel, an evaporator (50) provided at the air passage and having a plurality of heat exchanger sections (55, 60, 65) connected to each other in parallel to heat exchange the refrigerant with the air, and a flow control mechanism (17) configured to change the number of the heat exchanger sections (55, 60, 65) through which the refrigerant passes.
In the first aspect of the present disclosure, the refrigerant circuit (20) performs a refrigeration cycle. Air is cooled in the evaporator (50) of the refrigerant circuit (20). The air cooled in the evaporator (50) passes through the air passage and is distributed into a plurality of rooms. In the compressor unit (30), a plurality of compressors (31, 32, 33) are connected in parallel to each other. The operation capacity of the compressor unit (30) varies by changing the operation capacity of each of the compressors (31, 32, 33), or changing the number of compressors (31, 32, 33) in operation. The evaporator (50) includes a plurality of heat exchanger sections (55, 60, 65). In the evaporator (50), the plurality of heat exchanger sections (55, 60, 65) are connected in parallel to each other. For example, in the case where the refrigerant flows into all of the heat exchanger sections (55, 60, 65), the refrigerant sent to the evaporator (50) is distributed to the heat exchanger sections (55, 60, 65), takes heat from the air, and evaporates. The number of heat exchanger sections (55, 60, 65) to which the refrigerant flows is changed by the flow control mechanism (17). The capacity of the evaporator (50) is changed by changing the number of heat exchanger sections (55, 60, 65) to which the refrigerant flows.
The second aspect of the present disclosure is that in the first aspect of the present disclosure, the flow control mechanism (17) changes the number of the heat exchanger sections (55, 60, 65) through which the refrigerant passes, according to an operation capacity of the compressor unit (30).
In the second aspect of the present disclosure, the capacity of the evaporator (50) is changed according to the operation capacity of the compressor unit (30). If the operation capacity of the compressor unit (30) changes, the flow rate of the refrigerant which passes through the evaporator (50) also changes. Thus, it is possible to adjust the capacity of the evaporator (50) according to the flow rate of the refrigerant which passes through the evaporator (50) by changing the number of heat exchanger sections (55, 60, 65) through which the refrigerant flows according to the operation capacity of the compressor unit (30).
The third aspect of the present disclosure is that in the second aspect of the present disclosure, each of the compressors (31, 32, 33) in the compressor unit (30) has a fixed capacity, the compressor unit (30) is configured such that the operation capacity of the compressor unit (30) is adjusted by changing the number of the compressors (31, 32, 33) in operation, and the flow control mechanism (17) reduces the number of the heat exchanger sections (55, 60, 65) through which the refrigerant passes, when the number of the compressors (31, 32, 33) in operation is reduced.
In the third aspect of the present disclosure, the operation capacity of the compressor unit (30) is adjusted by changing the number of compressors (31, 32, 33) in operation. Thus, the operation capacity of the compressor unit (30) is changed in stages. If the number of compressors (31, 32, 33) in operation is reduced and the operation capacity of the compressor unit (30) is accordingly reduced, the capacity of the evaporator (50) is reduced by the flow control mechanism (17). That is, if the operation capacity of the compressor unit (30) is reduced and the flow rate of the refrigerant passing through the evaporator (50) is reduced, the capacity of the evaporator (50) is accordingly reduced.
The fourth aspect of the present disclosure is that in any one of the first to third aspects of the present disclosure, the refrigerant circuit (20) is provided with one expansion valve (40) which expands the refrigerant that is not yet branched for flowing into the heat exchanger sections (55, 60, 65) of the evaporator (50).
In the fourth aspect of the present disclosure, the refrigerant circuit (20) is provided with one expansion valve (40). The refrigerant which circulates in the refrigerant circuit (20) expands when it passes through the expansion valve (40), and thereafter the refrigerant is distributed into each of the heat exchanger sections (55, 60, 65) of the evaporator (50).
The fifth aspect of the present disclosure is that in any one of the first to third aspects of the present disclosure, the refrigerant circuit (20) is provided with a plurality of branch pipes (26, 27, 28) each of which is connected to a corresponding one of the heat exchanger sections (55, 60, 65) of the evaporator (50), and through which the refrigerant that is branched for flowing into the heat exchanger sections (55, 60, 65) flows, and each of the branch pipes (26, 27, 28) is provided with a corresponding one of expansion valves (41, 42, 43) which expand the refrigerant.
In the fifth aspect of the present disclosure, the refrigerant circuit (20) is provided with the same number of expansion valves (41, 42, 43) as the number of heat exchanger sections (55, 60, 65) of the evaporator (50). The refrigerant which circulates in the refrigerant circuit (20) is branched for flowing into the heat exchanger section (55, 60, 65) of the evaporator (50), then passes through the expansion valve (41, 42, 43) and is expanded, and thereafter flows into the heat exchanger section (55, 60, 65) corresponding to the expansion valve (41, 42, 43) through which the refrigerant passes.
Advantages of the InventionIn the present disclosure, the capacity of the evaporator (50) is changed by changing the number of heat exchanger sections (55, 60, 65) to which the refrigerant flows, using the flow control mechanism (17). Thus, if the operation capacity of the compressor unit (30) is reduced to make the air-conditioning capability of the air conditioner (10) accord with the air conditioning load, the air-conditioning capability of the air conditioner (10) can be reliably reduced by reducing the number of heat exchanger sections (55, 60, 65) to which the refrigerant flows and thereby reducing the capacity of the evaporator (50). As a result, a lower limit of a range of adjustment of the air-conditioning capability of the air conditioner (10) can be reduced to a point lower than before, and it is possible to reduce the frequency of occurrence of the situation where all the compressors (31, 32, 33) are stopped during operation of the air conditioner (10). That is, according to the present disclosure, it is possible to reduce the occurrence of a phenomenon in which drain water evaporates again in the state where all the compressors (31, 32, 33) are stopped, and is delivered into an indoor space, and maintain high level of comfort of the indoor space.
In the second aspect of the present disclosure, the number of heat exchanger sections (55, 60, 65) through which the refrigerant passes is changed according to the operation capacity of the compressor unit (30). Thus, the capacity of the evaporator (50) can be adjusted according to the flow rate of the refrigerant which passes through the evaporator (50). According to the present disclosure, the capacity of the evaporator (50) can be set appropriately, and the air-conditioning capability of the air conditioner (10) can be adjusted more appropriately.
In the third aspect of the present disclosure, if the number of compressors (31, 32, 33) in operation is increased/reduced, the number of heat exchanger sections (55, 60, 65) through which the refrigerant passes is accordingly increased/reduced. Thus, according to the present disclosure, the capacity of the evaporator (50) can be appropriately changed according to the operation capacity of the compressor unit (30) which is changed in stages, thereby making it possible to adjust the air-conditioning capability of the air conditioner (10) more appropriately.
In the fourth aspect of the present disclosure, the refrigerant flowing into all the heat exchanger sections (55, 60, 65) can be expanded using one expansion valve (40). Thus, according to the present disclosure, an increase in the number of components of the air conditioner (10) can be prevented.
In the fifth aspect of the present disclosure, the flow rate of the refrigerant flowing into the heat exchanger sections (55, 60, 65) can be individually controlled by adjusting the openings of the expansion valves (41, 42, 43) which respectively correspond to the heat exchanger sections (55, 60, 65). Thus, according to the present disclosure, the flow rate of the refrigerant flowing through the heat exchanger sections (55, 60, 65) of the evaporator (50) can be appropriately adjusted, and the air-conditioning capability of the air conditioner (10) can be maximized.
Embodiments of the present disclosure will be described in detail below based on the drawings.
First Embodiment of InventionThe first embodiment of the present disclosure will be described. The air conditioner (10) of the present embodiment is provided at a marine air-conditioning system to supply conditioned air to cabins (103), i.e., rooms.
As shown in
As shown in
The refrigerant circuit (20) includes a compressor unit (30), a condenser (35), an expansion valve (40), and an evaporator (50). The refrigerant circuit (20) is filled with a refrigerant. The refrigerant circuit (20) is a closed circuit formed by sequentially connecting the compressor unit (30), the condenser (35), the expansion valve (40), and the evaporator (50) with pipes.
The compressor unit (30) includes three compressors (31, 32, 33). The number of compressors (31, 32, 33) provided in the compressor unit (30) is merely an example. The compressors (31, 32, 33) are hermetic scroll compressors (31, 32, 33). Each of the compressors (31, 32, 33) has a fixed capacity, that is, the rotational speed cannot be changed.
In the compressor unit (30), the three compressors (31, 32, 33) are connected to each other in parallel. Specifically, suction pipes (31a, 32a, 33a) of the compressors (31, 32, 33) are connected to an outlet pipe (52) of the evaporator (50), described later. Further, discharge pipes (31b, 32b, 33b) of the compressors (31, 32, 33) are connected to a refrigerant inlet of the condenser (35). The compressors (31, 32, 33) compress the refrigerant suctioned through the suction pipes (31a, 32a, 33a) and discharge the compressed refrigerant through the discharge pipes (31b, 32b, 33b).
The operation capacity of the compressor unit (30) is adjusted by changing the number of compressors (31, 32, 33) in operation. In general, the operation capacity of the compressor unit (30) can be adjusted by changing the rotational speed of each compressor (31, 32, 33) using an inverter. However, if an inverter is used, electromagnetic noise is generated, and this may adversely affect radio communication such as rescue communication. Further, a negative phase sequence current generated in the inverter may reduce the capability of an electric generator. Thus, if an inverter is used to adjust the operation capacity of the compressor unit (30), the marine air conditioner (10) requires measures for preventing the above adverse effects and this may increase the fabrication costs. For this reason, the compressor unit (30) of the present embodiment is configured such that the operation capacity of the compressor unit (30) is adjusted by changing the number of compressors (31, 32, 33) in operation.
The condenser (35) is a so-called a shell and tube heat exchanger, in which a refrigerant is heat exchanged with cooling water (e.g., seawater or water taken from a river etc.). The refrigerant outlet of the condenser (35) is connected to the evaporator (50) with a pipe (25). The pipe (25) is provided with the expansion valve (40).
The expansion valve (40) is a so-called thermostatic automatic expansion valve. A feeler bulb (40a) of the expansion valve (40) is attached to the outlet pipe (52) of the evaporator (50), and is in contact with the surface of the outlet pipe (52).
The pipe (25) is branched into two pipes at a downstream side of the expansion valve (40). A first branch pipe (26) is connected to one end of a first flow pass (56) of the evaporator (50), and a second branch pipe (27) is connected to one end of a second flow pass (61) of the evaporator (50). The second branch pipe (27) of the pipe (25) is provided with a solenoid valve (70) which comprises a flow control mechanism (17).
The evaporator (50) is a so-called cross-fin type fin-and-tube heat exchanger, and includes a heat-transfer tube made of copper and a fin (51) made of aluminum. The evaporator (50) exchanges heat between the refrigerant and air.
The evaporator (50) has a first heat exchanger section (55) and a second heat exchanger section (60). The heat exchanger section (55, 60) is comprised of the flow pass (56, 61) made of a heat-transfer tube, and fins (51) attached to the heat-transfer tube comprising the flow pass (56, 61). In the evaporator (50), the fins (51) which comprise the heat exchanger sections (55, 60) are integrally formed.
As described above, in the evaporator (50), one end of the first flow pass (56) is connected to the expansion valve (40) via the first branch pipe (26), and one end of the second flow pass (61) is connected to the expansion valve (40) via the second branch pipe (27). In the evaporator (50), the other end of each of the flow passes (56, 61) is connected to the outlet pipe (52).
The air conditioner (10) is provided with a supply air temperature sensor (81) and an evaporation temperature sensor (82). The supply air temperature sensor (81) is located at a downstream side of the evaporator (50) along an airflow passage. The supply air temperature sensor (81) measures a temperature of the air delivered to the air supply duct (101) through the evaporator (50). The evaporation temperature sensor (82) is attached to the heat-transfer tube comprising the first flow pass (56) of the evaporator (50), and is in contact with the surface of the heat-transfer tube. The evaporation temperature sensor (82) measures a. temperature of the surface of the heat-transfer tube as a temperature at which the refrigerant evaporates in the evaporator (50).
The controller (16) performs operation of adjusting the operation capacity of the compressor unit (30), and operation of controlling the solenoid valve (70). Specifically, a value measured by the supply air temperature sensor (81), and a value measured by the evaporation temperature sensor (82) are input to the controller (16). The controller (16) adjusts the operation capacity of the compressor unit (30) based on the value measured by the supply air temperature sensor (81), and opens/closes the solenoid valve (70) based on the value measured by the evaporation temperature sensor (82).
—Operation Mechanism—
An operation mechanism of the air conditioner (10) will be described.
First, an operation of the refrigerant circuit (20) will be described with reference to
When the operation capacity of the compressor unit (30) is largest, all the compressors (31, 32, 33) are operated. The refrigerant discharged from each of the compressors (31, 32, 33) is merged together, flows into the condenser (35), dissipates heat into cooling water, and is condensed. The refrigerant condensed in the condenser (35) is depressurized when passing through the expansion valve (40), and changed to a gas-liquid two-phase state.
The refrigerant having passed through the expansion valve (40) flows into the evaporator (50). Specifically, part of the refrigerant having passed through the expansion valve (40) goes through the first branch pipe (26) to flow into the first flow pass (56) of the first heat exchanger section (55), and the other part of the refrigerant goes through the second branch pipe (27) to flow into the second flow pass (61) of the second heat exchanger section (60). The refrigerant flowing in the flow pass (56, 61) absorbs heat from the air passing between the fins (51) and evaporates, and usually becomes superheated vapors and flows into the outlet pipe (52).
The refrigerant having flowed into the outlet pipe (52) from the flow passes (56, 61) flows out from the evaporator (50), and is separately sucked into the three compressors (31, 32, 33) thereafter. The refrigerant sucked into the compressors (31, 32, 33) is compressed and thereafter discharged from the compressors (31, 32, 33).
As described above, the feeler bulb (40a) of the expansion valve (40) is attached to the outlet pipe (52) of the evaporator (50). Thus, the opening of the expansion valve (40) is adjusted such that a degree of superheat of the refrigerant flowing in the outlet pipe (52) will be a target degree of superheat. That is, when the degree of superheat of the refrigerant flowing in the outlet pipe (52) is too high, the opening of the expansion valve (40) is increased to lower the degree of superheat. On the other hand, when the degree of superheat of the refrigerant flowing in the outlet pipe (52) is too low, the opening of the expansion valve (40) is reduced to increase the degree of superheat.
Now, flow of the air will be described with reference to
The air taken in the air conditioner (10) is cooled by the refrigerant when passing through the evaporator (50). In general, the temperature of the air having passed through the evaporator (50) is lower than the dew-point temperature of the air to be delivered to the evaporator (50). Thus, in the evaporator (50), water vapors contained in the air are condensed into drain water. In other words, the air is cooled and dehumidified in the evaporator (50). The cooled and dehumidified air is delivered into the air supply duct (101) from the air conditioner (10). The air flowing in the air supply duct (101) is distributed into the supply opening (102) provided at each cabin (103), and blown into the cabin (103) from the supply opening (102).
—Operation of Controller—
Now, an operation of the controller (16) will be described.
First, an operation for adjusting the operation capacity of the compressor unit (30) will be described. The controller (16) adjusts the operation capacity of the compressor unit (30) such that a temperature measured by the supply air temperature sensor (81) will be a predetermined temperature.
Specifically, if the temperature measured by the supply air temperature sensor (81) is lower than the predetermined temperature, the controller (16) reduces, one by one, the number of compressors (31, 32, 33) in operation in the compressor unit (30) to increase the value measured by the supply air temperature sensor (81). That is, in this case, the controller (16) reduces the operation capacity of the compressor unit (30) in stages. Further, if the temperature measured by the supply air temperature sensor (81) is lower than the predetermined temperature even in a situation where only one of the compressors (31, 32, 33) is operated, the controller (16) stops all of the compressors (31, 32, 33).
On the other hand, if the temperature measured by the supply air temperature sensor (81) is higher than the predetermined temperature, the controller (16) increases, one by one, the number of compressors (31, 32, 33) in operation in the compressor unit (30) to reduce the value measured by the supply air temperature sensor (81). That is, in this case, the controller (16) increases the operation capacity of the compressor unit (30) in stages.
Next, an operation for controlling the solenoid valve (70) will be described. The controller (16) opens/closes the solenoid valve (70) so that the value measured by the evaporation temperature sensor (82) is maintained in a predetermined reference range.
Specifically, when the value measured by the evaporation temperature sensor (82) exceeds an upper limit of the reference range in a state where the solenoid valve (70) is open, the controller (16) closes the solenoid valve (70). In the evaporator (50), if the solenoid valve (70) is closed, the refrigerant does not flow in the second flow pass (61) of the second heat exchanger section (60), but flows only in the first flow pass (56) of the first heat exchanger section (55).
If the solenoid valve (70) is open in a state where the operation capacity of the compressor unit (30) is small, the capacity of the evaporator (50) is too much with respect to the flow rate of the refrigerant which circulates in the refrigerant circuit (20), and it is highly likely that the temperature at which the refrigerant evaporates at the evaporator (50) will increase. In such a case, the controller (16) closes the solenoid valve (70) to reduce the capacity of the evaporator (50). If the solenoid valve (70) is closed, the refrigerant flows only to the first flow pass (56), and the capacity of the evaporator (50) is accordingly reduced. Consequently, the evaporation temperature of the refrigerant at the evaporator (50) is reduced.
On the other hand, if the value measured by the evaporation temperature sensor (82) is smaller than a lower limit of the reference range in a state where the solenoid valve (70) is closed, the controller (16) opens the solenoid valve (70). In the evaporator (50), if the solenoid valve (70) is open, the refrigerant flows into both of the first flow pass (56) of the first heat exchanger section (55) and the second heat exchanger section (60) of the first flow pass (56).
If the solenoid valve (70) is closed in a state where the operation capacity of the compressor unit (30) is large, the capacity of the evaporator (50) is too small with respect to the flow rate of the refrigerant which circulates in the refrigerant circuit (20), and it is highly likely that the temperature at which the refrigerant evaporates at the evaporator (50) will decrease. In such a case, the controller (16) opens the solenoid valve (70) to increase the capacity of the evaporator (50). If the solenoid valve (70) is opened, the refrigerant flows to both of the first flow pass (56) and the second flow pass (61), and the capacity of the evaporator (50) is accordingly increased. Consequently, the evaporation temperature of the refrigerant in the evaporator (50) is increased.
Advantages of First EmbodimentAs described above, the controller (16) adjusts the operation capacity of the compressor unit (30) during the operation of the air conditioner (10). If the cooling load of the cabins (103) is very small, all the compressors (31, 32, 33) of the compressor unit (30) may be stopped even during the operation of the air conditioner (10). The air conditioner (10) takes air in which indoor air and outdoor air are mixed, and supplies the mixed air to the cabins (103). In other words, the air conditioner (10) performs not only cooling, but also ventilation of the cabins (103). The cabins (103) need to be ventilated all the time, irrespective of the cooling load of the cabins (103). Therefore, during the operation of the air conditioner (10), the blower (15) is kept driven even in the state where all the compressors (31, 32, 33) of the compressor unit (30) are stopped.
In the state where all the compressors (31, 32, 33) are stopped, the refrigerant is not supplied to the evaporator (50), and cooling of the air does not occur in the evaporator (50). On the surface of the evaporator (50) or around the evaporator (50), there remains drain water generated during the operation of the compressors (31, 32, 33). If air passes through the evaporator (50) in the state where all the compressors (31, 32, 33) are stopped, the drain water on the surface of the evaporator (50) and around the evaporator (50) is heated by the air, evaporates again, and is delivered to the cabins (103) together with the air. Therefore, if all the compressors (31, 32, 33) of the compressor unit (30) are stopped during the operation of the air conditioner (10), the humidity of the air to be supplied to the cabins (103) increases, which may reduce comfort of the interior of the cabins (103).
In the marine air conditioner (10), in particular, it is difficult to use an inverter in order to adjust the operation capacity of the compressor unit (30) in terms of cost. Therefore, in general, the operation capacity of the compressor unit (30) is adjusted by changing the number of compressors (31, 32, 33) in operation. It is thus difficult to adjust the operation capacity of the compressor unit (30) in detail, and it frequently happens that all the compressors (31, 32, 33) of the compressor unit (30) are stopped.
Further, in the air conditioner (10) of the present embodiment, a thermostatic automatic expansion valve is used as the expansion valve (40), and the feeler bulb (40a) of the expansion valve (40) is attached to the outlet pipe (52) of the evaporator (50). A degree of superheat of the refrigerant flowing in the outlet pipe (52) is increased when the capacity of the evaporator (50) is too much with respect to the flow rate of the refrigerant which circulates in the refrigerant circuit (20), and therefore, the opening of the expansion valve (40) is increased to reduce the degree of superheat of the refrigerant. However, in the state where the opening of the expansion valve (40) is large, it is difficult to sufficiently reduce the flow rate of the refrigerant passing through the evaporator (50) by reducing the number of compressors (31, 32, 33) in operation. It is thus difficult to sufficiently reduce the lower limit of a range of adjustment of the cooling capability of the air conditioner (10), and this is also a cause of frequent occurrence of the situation in which all the compressors (31, 32, 33) of the compressor unit (30) are stopped.
In the air conditioner (10) of the present embodiment, the controller (16) controls the solenoid valve (70) based on a value measured by the evaporation temperature sensor (82), thereby changing the number of heat exchanger sections (55, 60) in the evaporator (50) through which the refrigerant flows, such that the value measured by the evaporation temperature sensor (82) is maintained in a reference range. Thus, for example, if only one compressor (31, 32, 33) of the compressor unit (30) is in operation and the evaporation temperature of the refrigerant at the evaporator (50) increases and exceeds the upper limit of the reference range, the controller (16) closes the solenoid valve (70), and the refrigerant flows only to the first flow pass (56) of the first heat exchanger section (55).
In the air conditioner (10) of the present embodiment, as described above, if the flow rate of the refrigerant passing through the evaporator (50) is reduced due to a reduction in the operation capacity of the compressor unit (30), the number of heat exchanger sections (55, 60) in the evaporator (50) through which the refrigerant flows is reduced, thereby reducing the capacity of the evaporator (50). Thus, in the present embodiment, the capacity of the evaporator (50) can be reduced according to the operation capacity of the compressor unit (30), and it is possible to reduce the lower limit of a range of adjustment of the cooling capability. As a result, it is possible to reduce the frequency of the occurrence of the situation where all the compressors (31, 32, 33) of the compressor unit (30) are stopped, and possibility that comfort of the indoor space is reduced due to the reevaporation of drain water.
Further, in the case where the flow rate of the refrigerant passing through the evaporator (50), an excessive increase in the degree of superheat of the refrigerant flowing in the outlet pipe (52) of the evaporator (50) is prevented by reducing the number of heat exchanger sections (55, 60) in the evaporator (50) through which the refrigerant flows. Thus, the opening of the expansion valve (40) can be smaller than a certain degree, and it is possible to reliably reduce the flow rate of the refrigerant passing through the evaporator (50).
First Variation of First EmbodimentIn the evaporator (50) of the first embodiment, one or both of the first flow pass (56) of the first heat exchanger section (55) and the second flow pass (61) of the second heat exchanger section (60) may have a plurality of paths (56a, 56b, 61a, 61b).
In an example shown in
In an example shown in
The evaporator (50) of the first embodiment may include three or more heat exchanger sections (55, 60, 65). In this example, a refrigerant circuit (20) provided with an evaporator (50) which includes three heat exchanger sections (55, 60, 65) will be described with reference to
In the refrigerant circuit (20) of the present variation, the pipe (25) connecting the condenser (35) and the evaporator (50) is divided into three branch pipes (26, 27, 28) at a portion on the downstream side of the expansion valve (40). The first branch pipe (26) is connected to one end of the first flow pass (56) of the first heat exchanger section (55). The second branch pipe (27) is connected to one end of the second flow pass (61) of the second heat exchanger section (60). The third branch pipe (28) is connected to one end of the third flow pass (66) of the third heat exchanger section (65). The other end of each of the flow passes (56, 61, 66) is connected to the outlet pipe (52). In the refrigerant circuit (20) of the present variation, the second branch pipe (27) of the pipe (25) is provided with a first solenoid valve (71), and the third branch pipe (28) is provided with a second solenoid valve (72). In the evaporator (50) of the present variation, the number of heat exchanger sections (55, 60, 65) through which the refrigerant flows is any number from one to three.
Second Embodiment of InventionThe second embodiment of the present disclosure will be described. A refrigerant circuit (20) of the present embodiment includes the same number of expansion valves (41, 42) as the number of heat exchanger sections (55, 60) of the evaporator (50).
The refrigerant circuit (20) shown in
Each of the expansion valves (41, 42) of the refrigerant circuit (20) shown in
The refrigerant circuit (20) shown in
Each of the expansion valves (41, 42) of the refrigerant circuit (20) shown in
The refrigerant circuit (20) shown in
Each of the expansion valves (41, 42) of the refrigerant circuit (20) shown in
The refrigerant circuit (20) shown in
Each of the expansion valves (41, 42, 43) of the refrigerant circuit (20) shown in
In the refrigerant circuit (20) of the present embodiment, the expansion valve (42, 43) and the solenoid valve (71, 72) may change places with each other at the branch pipe (27, 28) of the pipe (25).
The refrigerant circuit (20) shown in
—First Variation—
The refrigerant circuits (20) shown in
The refrigerant circuit (20) shown in
In the refrigerant circuit (20) shown in
The refrigerant circuit (20) shown in
In the refrigerant circuit (20) shown in
Further, in the refrigerant circuit (20) shown in
A solenoid valve (70) is omitted in the refrigerant circuit (20) shown in
—Second Variation—
In the evaporator (50) shown in
The evaporator (50) shown in
—Third Variation—
The controller (16) of the above embodiments may be configured to change the number of heat exchanger sections (55, 60, 65) through which the refrigerant flows in the evaporator (50), based on an evaporation pressure of the refrigerant in the evaporator (50). In this example, the present variation is applied to the air conditioner (10) of the first embodiment shown in
The controller (16) of the present variation opens/closes the solenoid valve (70) such that an evaporation pressure of the refrigerant in the evaporator (50) (i.e., a low pressure of refrigeration cycle) is maintained in a reference range.
Specifically, when the evaporation pressure of the refrigerant exceeds an upper limit of the reference range in the state where the solenoid valve (70) is open, the controller (16) closes the solenoid valve (70). In the state where the solenoid valve (70) is closed, the refrigerant does not flow into the second flow pass (61) of the second heat exchanger section (60) in the evaporator (50), but flows only into the first flow pass (56) of the first heat exchanger section (55).
If the solenoid valve (70) is open in the state where the operation capacity of the compressor unit (30) is small, the capacity of the evaporator (50) is too much with respect to the flow rate of the refrigerant which circulates in the refrigerant circuit (20), and it is highly likely that the temperature at which the refrigerant evaporates at the evaporator (50) will increase. In such a case, the controller (16) closes the solenoid valve (70) to reduce the capacity of the evaporator (50). When the solenoid valve (70) is closed, the refrigerant flows only to the first flow pass (56), and the capacity of the evaporator (50) is accordingly reduced. Consequently, the evaporation temperature of the refrigerant at the evaporator (50) is reduced.
On the other hand, if the evaporation pressure of the refrigerant in the evaporator (50) is lower than a lower limit of the reference range in the state where the solenoid valve (70) is closed, the controller (16) opens the solenoid valve (70). In the state where the solenoid valve (70) is open, the refrigerant flows into both of the first flow pass (56) of the first heat exchanger section (55) and the second flow pass (61) of the second heat exchanger section (60) in the evaporator (50).
If the solenoid valve (70) is closed in the state where the operation capacity of the compressor unit (30) is large, the capacity of the evaporator (50) is too small with respect to the flow rate of the refrigerant which circulates in the refrigerant circuit (20), and it is highly likely that the evaporation pressure of the refrigerant in the evaporator (50) decreases. In such a case, the controller (16) opens the solenoid valve (70) to increase the capacity of the evaporator (50). When the solenoid valve (70) is open, the refrigerant flows into both of the first flow pass (56) and the second flow pass (61), and the capacity of the evaporator (50) is accordingly increased. Consequently, the evaporation pressure of the refrigerant in the evaporator (50) is increased.
—Fourth Variation—
The controller (16) of the above embodiments may be configured to change the number of heat exchanger sections (55, 60, 65) through which the refrigerant flows in the evaporator (50), based on a value measured by the supply air temperature sensor (81). In this example, the present variation is applied to the air conditioner (10) of the first embodiment shown in
The controller (16) of the present variation adjusts the operation capacity of the compressor unit (30) and controls the solenoid valve (70) such that a value measured by the supply air temperature sensor (81) will be a predetermined temperature.
Specifically, if the temperature measured by the supply air temperature sensor (81) is lower than the predetermined temperature in the state where the solenoid valve (70) is open, the controller (16) reduces, one by one, the number of compressors (31, 32, 33) in operation in the compressor unit (30) to increase the value measured by the supply air temperature sensor (81). Further, if the temperature measured by the supply air temperature sensor (81) is lower than the predetermined temperature even in a state where only one of the compressors (31, 32, 33) is operated in the compressor unit (30), the controller (16) closes the solenoid valve (70). In the state where the solenoid valve (70) is closed, the refrigerant does not flow into the second flow pass (61) of the second heat exchanger section (60) in the evaporator (50), but flows only to the first flow pass (56) of the first heat exchanger section (55).
If the solenoid valve (70) is open in the state where only one of the compressors (31, 32, 33) is in operation, the capacity of the evaporator (50) is too much, and therefore it is highly likely that the temperature of the air having passed through the evaporator (50) still remains lower than the predetermined temperature. In such a case, the controller (16) closes the solenoid valve (70) to reduce the capacity of the evaporator (50). If the solenoid valve (70) is closed, the refrigerant flows only to the first flow pass (56), and the capacity of the evaporator (50) is accordingly reduced. Consequently, the temperature of the air having passed through the evaporator (50) is increased.
On the other hand, if the temperature measured by the supply air temperature sensor (81) is higher than the predetermined temperature in the state where the solenoid valve (70) is closed, the controller (16) increases, one by one, the number of compressors (31, 32, 33) in operation in the compressor unit (30) to reduce the value measured by the supply air temperature sensor (81). Further, if the temperature measured by the supply air temperature sensor (81) is still higher than the predetermined temperature even in a situation where only two of the compressors (31, 32, 33) are operated in the compressor unit (30), the controller (16) opens the solenoid valve (70). In the state where the solenoid valve (70) is open, the refrigerant flows into both of the first flow pass (56) of the first heat exchanger section (55) and the second flow pass (61) of the second heat exchanger section (60) in the evaporator (50).
If the solenoid valve (70) is closed in the state where two of the compressors (31, 32, 33) are operated, the capacity of the evaporator (50) is too small with respect to the flow rate of the refrigerant which circulates in the refrigerant circuit (20), and it is highly likely that the temperature of the air having passed through the evaporator (50) still remains higher than the predetermined temperature. In such a case, the controller (16) opens the solenoid valve (70) to increase the capacity of the evaporator (50). If the solenoid valve (70) is open, the refrigerant flows into both of the first flow pass (56) and the second flow pass (61), and the capacity of the evaporator (50) is accordingly increased. Consequently, the temperature of the air having passed through the evaporator (50) is reduced.
—Fifth Variation—
The controller (16) of the above embodiments may be configured to change the number of compressors (31, 32, 33) in operation in the compressor unit (30), and also change the number of heat exchanger sections (55, 60, 65) through which the refrigerant flows in the evaporator (50). In this example, the present variation is applied to the air conditioner (10) of the first embodiment shown in
As described above, the controller (16) of the first embodiment adjusts the operation capacity of the compressor unit (30) such that the value measured by the supply air temperature sensor (81) will be a predetermined temperature. When the number of compressors (31, 32, 33) operating in the compressor unit (30) is reduced to two to one, the controller (16) closes the solenoid valve (70) simultaneously. When the number of compressors (31, 32, 33) operating in the compressor unit (30) is increased from one to two, the controller (16) opens the solenoid valve (70) simultaneously.
The foregoing embodiments are merely preferred examples in nature, and are not intended to limit the scope, applications, and use of the present disclosure.
INDUSTRIAL APPLICABILITYAs described above, the present disclosure is useful as an air conditioner which cools air to be supplied to an indoor space through a duct.
Description of Reference Characters10 air conditioner
17 flow control mechanism
20 refrigerant circuit
26 first branch pipe
27 second branch pipe
28 third branch pipe
30 compressor unit
31 first compressor
32 second compressor
33 third compressor
35 condenser
40 expansion valve
41 first expansion valve
42 second expansion valve
43 third expansion valve
50 evaporator
55 first heat exchanger section
56 first flow pass
60 second heat exchanger section
61 second flow pass
65 third heat exchanger section
66 third flow pass
Claims
1. An air conditioner, comprising:
- a refrigerant circuit which performs a refrigeration cycle by circulating a refrigerant, for cooling air flowing in an air passage connected to a supply opening of each of a plurality of rooms by the refrigerant, wherein
- the refrigerant circuit includes
- a compressor unit having a plurality of compressors connected to each other in parallel,
- an evaporator provided at the air passage and having a plurality of heat exchanger sections connected to each other in parallel to heat exchange the refrigerant with the air, and
- a flow control mechanism configured to change the number of the heat exchanger sections through which the refrigerant passes.
2. The air conditioner of claim 1, wherein
- the flow control mechanism changes the number of the heat exchanger sections through which the refrigerant passes, according to an operation capacity of the compressor unit.
3. The air conditioner of claim 2, wherein
- each of the compressors in the compressor unit has a fixed capacity, the compressor unit is configured such that the operation capacity of the compressor unit is adjusted by changing the number of the compressors in operation, and
- the flow control mechanism reduces the number of the heat exchanger sections through which the refrigerant passes, when the number of the compressors in operation is reduced.
4. The air conditioner of claim 1, wherein
- the refrigerant circuit is provided with one expansion valve which expands the refrigerant that is not yet branched for flowing into the heat exchanger sections of the evaporator.
5. The air conditioner of claim 1, wherein
- the refrigerant circuit is provided with a plurality of branch pipes each of which is connected to a corresponding one of the heat exchanger sections of the evaporator, and through which the refrigerant that is branched for flowing into the heat exchanger sections flows, and
- each of the branch pipes is provided with a corresponding one of expansion valves which expand the refrigerant.
6. The air conditioner of claim 2, wherein
- the refrigerant circuit is provided with one expansion valve which expands the refrigerant that is not yet branched for flowing into the heat exchanger sections of the evaporator.
7. The air conditioner of claim 3, wherein
- the refrigerant circuit is provided with one expansion valve which expands the refrigerant that is not yet branched for flowing into the heat exchanger sections of the evaporator.
8. The air conditioner of claim 2, wherein
- the refrigerant circuit is provided with a plurality of branch pipes each of which is connected to a corresponding one of the heat exchanger sections of the evaporator, and through which the refrigerant that is branched for flowing into the heat exchanger sections flows, and
- each of the branch pipes is provided with a corresponding one of expansion valves which expand the refrigerant.
9. The air conditioner of claim 3, wherein
- the refrigerant circuit is provided with a plurality of branch pipes each of which is connected to a corresponding one of the heat exchanger sections of the evaporator, and through which the refrigerant that is branched for flowing into the heat exchanger sections flows, and
- each of the branch pipes is provided with a corresponding one of expansion valves which expand the refrigerant.
Type: Application
Filed: Oct 28, 2011
Publication Date: Sep 5, 2013
Applicant: DAIKIN INDUSTRIES, LTD. (Osaka-shi, Osaka)
Inventor: Hiroshi Komano (Osaka)
Application Number: 13/884,830
International Classification: F25B 1/00 (20060101);