Stabilizer with Drilling Fluid Diverting Ports
Described are drilling subs that may be connected in a drill string for reducing the accumulation of debris on the exterior of the drill string or otherwise facilitating the return of drilling fluid during drilling operations. A plurality of radially spaced stabilizing blades protrude from an exterior surface of the drilling subs to define exterior flow channels therebetween through which drilling fluid returning to the surface may is directed. Diverting nozzle passages are provided that extend between an inner axial passage of the drilling subs and the exterior surface of the drilling subs. The diverting nozzle passages exhibit a radial spacing corresponding to a radial spacing of the exterior flow channels such that drilling fluid discharged from the diverting nozzle passages is directed toward the exterior flow channels.
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This application claims priority to and the benefit of co-pending U.S. Provisional Application 61/608,755, filed Mar. 9, 2012. This application also claims priority to and the benefit of co-pending U.S. application Ser. No. 13/341,991, filed Dec. 30, 2011, which claims priority to U.S. Provisional Application 61/430,877, filed Jan. 7, 2011. The full disclosure of each of these applications is hereby incorporated by reference herein for all purposes.
BACKGROUND OF THE INVENTION1. Field of the Invention
This application relates to earth boring operations, and in particular to upward and outward pointing drilling fluid diverting nozzles located in a drill string above a drill bit.
2. Description of the Related Art
Oil and gas wells are typically drilled with a drill string having a drill bit on bottom that is rotated. One type of drill bit is a drag bit having blades with cutting disks that scrape against and cut the formation. Mud pumps on a drilling rig pump drilling fluid down the drill string and out nozzles on the bit face to sweep formation cuttings from the bit face. The drilling fluid entrains the cuttings and returns up an annulus surrounding the drill string. Particularly for horizontal wells, a mud motor may be provided in the drill string to rotate the drill bit. Drilling fluid pressure powers the mud motor to rotate the drill bit independently of the drill string rotation. The mud motor requires a considerable pressure and flow rate of drilling fluid in order to be able to apply the desired torque to the drill bit.
If the cuttings are not readily removed, the rate of penetration of the drill bit into the earth declines. Drill bits may also plug and ball up while drilling sticky shale formations. If the mud motor is not able to rotate the drill bit at a desired rotational speed, the rate of penetration may decline. Many variations in the bit nozzle diameters, orientation and placement are used in order to more effectively remove cuttings.
SUMMARY OF THE INVENTIONDescribed herein are methods and apparatuses for reducing and/or preventing the accumulation of cuttings or other debris on a drill string during drilling operations. Drilling subs are provided in a drill string that include diverting fluid passages extending between an interior and exterior thereof. A portion of the drilling fluid being pumped downward through the interior of the drill string is diverted through the passages such that additional turbulence is produced in the flow of the drilling fluid returning upward in the annulus around the drill string. The additional turbulence may dislodge accumulated sediments, e.g., from between stabilizer blades, or prevent the sediment from precipitating from the drilling fluid.
According to one aspect of the disclosure, an apparatus for facilitating the return of drilling fluid through an annulus surrounding a drill string includes a longitudinal body defining an upper end, a lower end and a longitudinal axis extending therebetween. The upper and lower ends include connectors for connecting the longitudinal body into the drill string. An interior axial passage extends between the upper and lower ends of the longitudinal body for conveying drilling fluid through the longitudinal body. A plurality radially spaced blades are provided that protrude from an exterior surface of the longitudinal body and define open exterior flow channels therebetween. A plurality of radially spaced diverting nozzle passages extends between the inner axial passage and the exterior surface of the longitudinal body. The diverting nozzle passages terminate in nozzle openings exhibiting a radial spacing corresponding to a radial spacing of the exterior flow channels. Drilling fluid discharged from the diverting nozzle passages is directed toward the exterior flow channels.
According to another aspect of the disclosure, a wed drilling apparatus includes a body defining a longitudinal body axis, and having a threaded upper end for connection into a drill string and a threaded lower end for connection and rogation with an earth boring bit. An axial passage is provided in the body for conveying drilling fluid to an outlet in the earth boring bit. A plurality of blades extend radially outward from an exterior surface of the body, and are radially spaced to define exterior flow channels therebetween. The plurality of blades is configured for engaging a wall of a borehole formed by the earth boring bit. A plurality of nozzles outlets is defined on the exterior surface of the body and in fluidic communication with the axial passage. Each of the nozzle outlets has a longitudinal position along the body between upper and lower ends of the radially spaced blades.
According to another aspect of the disclosure, a method of drilling a well includes the steps of: (a) providing a drill string having an earth boring device at a lower end thereof, wherein the drill string has a body coupled therein, and wherein the body defines a longitudinal axis and includes a plurality of blades extending radially outward from an exterior surface of the body, and wherein the body further includes a plurality of nozzle outlets defined on the exterior surface of the body between the blades, and an axial passage extending through the body and in fluidic communication with each of the nozzle outlets; (b) lowering the drill string into the well and rotating the earth boring device; (c) pumping drilling fluid down the drill string into the axial passage of the body, and conveying a first portion of the drilling fluid through the axial passage and discharging the first portion of the drilling fluid through an outlet defined in the earth boring device into an annulus surrounding the drill string; and (d) diverting and discharging a second portion of the drilling fluid from the axial passage in the body through plurality of nozzle outlets into the annulus.
Referring to
In this example, bit 25 is a drag bit having cutting blades 27 extending from a circumference to a lower side or face. Blades 27 have cutting elements 29 mounted thereto for scraping the earth formation as bit 25 rotates. Cutting elements 29 may be formed of a polycrystalline diamond or other materials. Bit 25 also has at least one, and normally several outlets or bit nozzles 31 on its face. Bit outlets 31 receive drilling fluid pumped into a central cavity of bit 25 and discharge the drilling fluid at various angles relative to the face of bit 25. The discharged drilling fluid entrains cuttings of the earth formation and flows up an annulus surrounding drill string 13.
Drilling fluid diverting nozzles 21 in sub 19 discharge a portion of the drilling fluid being pumped down drill string 13 before the drilling fluid reaches bit 25. The flow from nozzles 21 joins the fluid stream of drilling fluid being pumped out of bit nozzles 31. In this embodiment, there are three fluid diverting nozzles 21, these being nozzle 21a, nozzle 21b, and nozzle 21c. Nozzles 21a, 21b and 21c are equally spaced around the side wall of sub 19, 120 degrees apart front each other. More or fewer nozzles 21 is feasible.
Referring to
Referring to
In this embodiment, oblique angle 51 for nozzle 21a is less than oblique angle 53 for nozzle 21b, which in turn may be less than oblique angle 55 for nozzle 21c. In one example, oblique angle 51 is 10 degrees, oblique 53 is 20 degrees, and oblique angle 55 is 30 degrees. Different oblique angles may be employed. Further, it is not essential that each oblique angle differ; rather one oblique angle could differ from only one other oblique angle or all of the oblique angles may be the same.
Also, in this embodiment, each nozzle 21 is at a different elevation than the others. For example, as shown in
Referring again to
Referring to
Referring to
In operation, fluid diverting sub 19 is secured into drill string 13 between drill bit 25 and mud motor 15. Alternately, fluid diverting sub 19 may form an upper part of drill bit 25. If the operator wishes to test mud motor 15 before lowering the string into well bore 11, and if fluid diverting sub 19 is connected between mud motor 15 and drill bit 25, the operator will install blank plugs in nozzle passages 45 in place of nozzles 21. The blank plugs allow the operator to pump drilling fluid through mud motor 15 and out bit outlets 31 to test whether mud motor 15 properly rotates drill bit 25.
After testing, the operator installs nozzles 21 in fluid diverting sub 19. The operator can select different diameters for the bores of diverting nozzles 21 so as to create a desired flow area ratio to the bit nozzles or outlets 31. The total flow areas of the diverting nozzles 21 will be fairly small relative to the total flow areas of the bit outlets 31. Typically, the cumulative diverting nozzle flow area will be only 10 to 20 percent of the cumulative flow area of bit outlets 31.
Once the nozzles 21 are installed, the operator lowers the drill string 13 into well bore 11. When reaching the bottom of well bore 11, the operator rotates drill bit 25 to begin drilling while also pumping drilling fluid down drill string 13. Blades or stabilizers 17 engage a wall of the well bore 11 to stabilize the drill string 13. The operator can rotate drill bit 25 by rotating drill string 13 from the drilling rig. The operator can also hold drill string 13 stationary, and the drilling fluid flowing through mud motor 15 will rotate drill bit 25 and fluid diverting sub 19 in unison with each other. When drilling horizontal wells, the operator may use both procedures at various times. Mud motor 15 is optional for certain drilling operations, such as vertical portions of the well. In those instances, mud motor 15 may be eliminated and fluid diverting sub 19 may connect to a lower end of drill string 13, such as the drill collars.
The drilling fluid flows into bit cavity 33 and out bit outlets 31. The drilling fluid returns back up the annulus surrounding drill string 13, bringing earth formation cuttings. A portion of the drilling fluid is diverted out through diverting nozzles 21. The upward and outward directed drilling fluid mixes with the returning drilling fluid discharged from bit outlets 31, creating turbulence and enhancing the retention of cuttings in the flow stream. The jets of drilling fluid exiting fluid diverting nozzles 21 will swirl due to the helical grooves 63 (
Referring to the alternate embodiment of
Several blades 77 are secured of formed on the exterior of body 75 for engaging a borehole wall for stabilizing a drill string. Blades 77 are radially spaced and protrude radially form an exterior surface of body 75 such that open exterior flow channels 77′ are defined between the blades 77. Blades 77 may be inclined relative to the axis 76, as shown in
A fluid diverting sub 81 has a tubular body 83 with a plurality of fluid diverting ports or nozzle outlets 85. Tubular body 83 defines a longitudinal axis 84 that extends through an interior axial passage (see
Sub body 83 has an upper externally threaded pin 87 that secures to the internally threaded lower end 79 of stabilizer sub 73. Sub body 83 has a lower externally threaded pin 89 that secures to another component of the drill string. Flats 91 may be formed on the exterior of sub body 83 for engagement by a wrench to apply torque to secure sub 81 to stabilizer sub 73. When secured as assembly 92 shown in
Commercially available stabilizers typically have an externally threaded pin on the lower end, rather than an internally threaded end. Since the externally threaded pin of a commercially available stabilizer would protrude some distance into a sub coupled below the commercially available stabilizer, nozzle outlets 85 provided the sub coupled below the commercially available stabilizer would typically need to be provided at a location below the threaded pin of the commercially available stabilizer. Also, the distance from the upper end of the threaded pin to the lower ends of the blades is farther normally than the distance from internally threaded lower end 79 to the lower ends of the blades 73. Stabilizer sub 73 may be formed by cutting off the lower threaded pin of a commercially available stabilizer and machining an internally threaded lower end 79. Alternately, assembly 92 of
A radially spacing of the nozzle outlets 85 and corresponding diverting nozzle passages may correspond the radial spacing exhibited by the exterior flow channels 77′ such that drilling fluid discharged from the nozzle outlets 85 is directed toward the exterior flow channels 77′ in some embodiments. Discharging drilling fluid from the nozzle outlets 85 and directing the discharged drilling fluid through the exterior flow channels 77′ facilitates the return of drilling fluid at least by dislodging debris or sediments that accumulates between the blades 77. In some embodiments, each of the nozzle outlets 85 defines a nozzle axis that points upward and outward and also at an oblique angle relative to a vertical plane of the body axis that intersects the nozzle axis at the nozzle outlet in a manner similar to nozzles 21 described above with reference to
One manner of utilizing assembly 92 is illustrated in
Referring to
Stabilizer 99 is illustrated as having an internally threaded lower end or box 107. Stabilizer 99 may have an externally threaded upper end or pin 109. The upper ends of blades 103 are quite close to the base of upper threaded end 109, such as less than two inches. The Lower ends of blades 103 may also be less than two inches from internally threaded lower end 107.
While the disclosure has been shown in only a few of its forms, it should be apparent to those skilled In the art that it is not so limited but is susceptible to various changes without departing from the scope of the disclosure.
Claims
1. An apparatus for facilitating the return of drilling fluid through an annulus surrounding a drill string, the apparatus comprising:
- a longitudinal body defining an upper end, a lower end and a longitudinal axis extending therebetween, the upper and lower ends including connectors for connecting the longitudinal body into the drill string;
- an interior axial passage extending between the upper and lower ends through the longitudinal body tor conveying drilling fluid therethrough;
- a plurality radially spaced blades protruding from an exterior surface of the longitudinal body and defining open exterior flow channels therebetween; and
- a plurality diverting nozzle passages extending between the inner axial passage and respective nozzle outlets on the exterior surface of the longitudinal body, the nozzle outlets exhibiting a radial spacing corresponding to a radial spacing of the exterior flow channels such that drilling fluid discharged from the diverting nozzle passages is directed toward the exterior flow channels.
2. The apparatus according to claim 1, wherein each diverting nozzle passage is oriented upward and outward with respect to the longitudinal axis.
3. The apparatus according to claim 2, wherein each of the each of the nozzle outlets is longitudinally spaced from the plurality of blades and disposed below the plurality of blades.
4. The apparatus according to claim 3, wherein the longitudinal body comprises:
- a stabilizer sub supporting the plurality of radially spaced blades thereon and including a first sub connector at a lower end thereof; and
- a first fluid diverting sub having a second sub connector at an upper end thereof for coupling to the first sub connector of the stabilizer sub, the first fluid diverting sub supporting the plurality of diverting nozzle passages.
5. The apparatus according to claim 4, wherein the first sub connector of the stabilizer sub comprises an internally threaded box for receiving a threaded pin comprising the second sub connector of the fluid diverting sub.
6. The apparatus according to claim 4, wherein a longitudinal spacing between an uppermost nozzle outlet and a lower end of the plurality of blades is in the range of three to five inches.
7. The apparatus according to claim 4, wherein the longitudinal body further includes a mud motor coupled to a lower end of the first fluid diverting sub and a second fluid diverting sub coupled to a lower end of the mud motor.
8. The apparatus according to claim 1, wherein at least one of the nozzle outlets has a longitudinal position along the longitudinal body between upper and lower ends of the radially spaced blades.
9. The apparatus according to claim 1, wherein the blades are inclined with respect to the longitudinal axis.
10. The apparatus according to claim 1, wherein the plurality of radially spaced blades and the plurality of diverting nozzle passages are integrally formed together on a single tubular body.
11. A well drilling apparatus, comprising:
- a body defining a longitudinal body axis, and including a threaded upper end for connection into a drill string and a threaded lower end for connection and rotation with an earth boring bit;
- an axial passage in the body for conveying drilling fluid to an outlet in the earth boring bit;
- a plurality of blades extending radially outward from an exterior surface of the body and radially spaced to define exterior flow channels therebetween, the plurality of blades configured for engaging a wall of a borehole formed by the earth boring bit; and
- a plurality of nozzles outlets defined on the exterior surface of the body and in fluidic communication with the axial passage, each of the nozzle outlets having a longitudinal position along the body between upper and lower ends of the radially spaced blades.
12. The apparatus according to claim 11, wherein each of the nozzle outlets defines a nozzle axis that points upward and outward and also at an oblique angle relative to a vertical plane of the body axis that intersects the nozzle axis at the nozzle outlet.
13. The apparatus according to claim 12, wherein the plurality of blades is are inclined with respect to the longitudinal axis in the direction of the oblique angle.
14. The apparatus according to claim 11, wherein at least one nozzle outlet is positioned within in each of the exterior flow channels defined between the blades.
15. The apparatus according to claim 11, further comprising a tubular member coupled to a lower end of the body, wherein the tubular member comprises at least one of a mud motor, a drill pipe and a drill collar.
16. A method of drilling a well, the method comprising:
- (a) providing a drill string having an earth boring device at a lower end thereof, the drill string having a body coupled therein that defines a longitudinal axis, the body including a plurality of blades extending radially outward from an exterior surface of the body, a plurality of nozzle outlets defined on the exterior surface of the body between the blades, and an axial passage extending through the body and in fluidic communication with each of the nozzle outlets;
- (b) lowering the drill string into the well and rotating the earth boring device;
- (c) pumping drilling fluid down the drill string into the axial passage of the body, conveying a first portion of the drilling fluid through the axial passage and discharging the first portion of the drilling fluid through an outlet defined in the earth boring device into an annulus surrounding the drill string; and
- (d) diverting and discharging a second portion of the drilling fluid from the axial passage in the body through the plurality of nozzle outlets into the annulus.
17. The method of claim 16, further comprising:
- (e) engaging a wall of the annulus with the plurality of blades to stabilize the drill String.
18. The method of claim 16, wherein step (a) comprises providing the drill string with a tubular member coupled therein, the tubular member comprising at least one of a mud motor, a drill pipe and a drill collar, and providing the body in the drill string above the tubular member.
Type: Application
Filed: Mar 11, 2013
Publication Date: Sep 12, 2013
Applicant: Rite Increaser, LLC (Granbury, TX)
Inventor: E. Edward Rankin (Granbury, TX)
Application Number: 13/794,098
International Classification: E21B 21/10 (20060101); E21B 17/10 (20060101);