COLLAPSIBLE GOLF BAG CART WITH IMPROVED FOLDING MECHANISM
A collapsible golf bag cart with improved folding mechanism (10) is provided for converting between an expanded mode (14) for use on a golf course and a compact mode (16) for storage. A pivot joint subsystem (26) includes a rotating reciprocal gear assembly (120). The cart (10) is characterized by having equal length base struts (34), torso struts (32) and leg struts (70). Handle grips (138) are mounted on grip pivots (140) so as to be lockable in multiple vertical orientations for the user to adjust for optimally controlling the cart (10).
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This is a non-provisional application, claiming priority from U.S. provisional applications Nos. 61/608,503 by one of the same inventors, filed 8 Mar. 2012, and 61/692,575 by the same inventors, filed 5 Sep. 2012.
TECHNICAL FIELDThe present invention relates generally to accessories for golfers and particularly to golf bag carts (push carts) and methods for transporting golf bags used by golfers.
BACKGROUND ARTAlthough the purists in the golf community insist that the only way to properly play golf is to carry the golf bag, either personally or through the use of a caddy, many golfers prefer to use carts to transport the golf bags and associated equipment. While riding carts are required by many courses, a great number of players desire to gain the exercise benefits of walking during the round, without carrying the bag and equipment. For this reason walking carts are popular.
For many years pull carts, usually two-wheeled, were the norm. However, with the introduction in 2000 of the SPEED CART® three-wheeled push cart (U.S. Pat. Nos. 6,698,789 and 7,128,333) from Sun Mountain Sports, Inc. the landscape changed. Push carts, particularly collapsible push carts, have become the most popular versions.
Developments have continued, including the inventor's own Micro-Cart® model, also from Sun Mountain Sports, Inc. which reduced the size and weight of the cart, particularly of the footprint in the compact mode.
Nonetheless, demand continues for more compact, more stable, more convenient and lighter golf bag carts.
DISCLOSURE OF INVENTIONAccordingly, it is an object of the present invention to provide an improved collapsible golf bag cart for transporting a golf bag in a highly stable manner.
Another object of the invention is to provide a bag cart system which transitions by expansion and collapsing between a folded (compact) state and an expanded (operational) state with minimal effort and an elegant mechanism.
A further object of the present invention is to provide a bag cart system with improved geometry for greater stability and strength per weight than prior versions.
Yet another object of the invention is to provide a cart which collapses into a compact mode which has a minimal footprint and a minimal height.
Another object of the invention is to provide a multi-position handle arrangement for the convenience of the golfer, allowing the golfer to propel the bag cart from behind or from the side.
Still another object of the invention is to provide a cart structure where each of the folded components has approximately the same longitudinal extent, for minimal folded size.
Yet another object is to provide a cart structure where the folded components nest effectively with each other for compactness.
Briefly, one preferred embodiment of the present invention is a golf bag push cart having a base frame, a torso frame, and a rear wheel subassembly, all radially extending from a central pivot joint subassembly, with a front wheel subassembly, a handle subassembly pivotally mounted on the distal ends of the frame components. The pivot joint includes a central transverse axle and a reciprocal rotational gear (RRG) assembly which operate together to control the positioning of the rear wheels in accordance with the relative rotational positions of the base frame and torso frame of the bag support system. Rotationally separating the torso frame and the base frame operates the RRG to rotate the rear wheel position rearward and laterally expand the position outward from a compact (folded) mode to an expanded mode for use by a golfer. The front wheel subassembly and the handle subassembly are separately manually expanded. Top and bottom bag cradles are provided on the bag support to receive a golf bag for rolling transport. The handle subassembly includes handle grips which are pivotally mounted to adjust to most efficient vertical position for the user's convenience.
An advantage of the present invention is that it provides great stability: with a substantial rear wheel base in the expanded mode; a central pivot point for the rear wheels; and a centralized balance point (with a center of gravity relatively low to the ground).
Another advantage of the invention is that it has a wheelbase which is greatly expanded on two axes when expanded, thus providing excellent stability when loaded with a golf bag.
Yet another advantage of the present invention is that the tapered shapes of each extension from the central pivot point and the cast or extruded construction of structural components provide optimal strength while the lightweight materials result in a lightweight cart which is easily lifted and handled by most golfers.
Still another advantage of the present invention is that the compound actions provided by the unique RRG pivot joint structure for the wheels and the frame members results in greater height and width in the use mode, without sacrificing stability.
A still further advantage of the present collapsible golf bag cart invention is that the dual front wheel yoke facilitates folding until the common axle hits the base frame, with the front wheels passing under and past the base frame, nesting inside the rear wheels, for minimal height in compact mode.
Yet another advantage of the present invention is that the lateral spacing of the components allows each to nest effectively with the others, minimizing the width and height of the compact mode.
Another advantage of the present invention is that the base struts, torso strut and leg struts are shorter in length than in prior folding carts, as facilitated by the central pivot axle, which provides greater overall strength with lighter materials.
These and other objects and advantages of the present invention will become clear to those skilled in the art in view of the description of the best presently known mode of carrying out the invention and the industrial applicability of the preferred embodiment as described herein and as illustrated in the several figures of the drawings.
The purposes and advantages of the present invention will be apparent from the following detailed description in conjunction with the appended drawings in which:
The present invention is collapsible golf bag cart with improved folding mechanism used to transport golf bags loaded with golf clubs and accessories. The collapsible cart is referred to by the general reference character 10 in the drawings and description. The collapsible cart 10 may be used with various golf bags and may exist in multiple embodiments.
In one preferred embodiment of the invention illustrated in
The preferred embodiments 10 are generally laterally symmetrical about a vertical plane 18 (see, especially,
The bag support subassembly includes a base frame 30 on one side of the pivot joint subassembly 26 and a torso frame 32 on the other. The preferred base frame 30 includes a pair of symmetrical base struts 34, each pivoting at the proximal end on the pivot joint 26 and being spanned by a cross pin 36 at the distal end, with an intermediate gap 38 therebetween. As shown particularly in
A bottom bag cradle 40 is mounted on the cross pin 36 so as to pivot over a limited arc from a support position (
The torso frame 32 has only a single torso strut 42 in the preferred embodiment. The torso strut 42, like the base struts 34 is tapered from its proximal end at the pivot joint 26 to its distal end. The proximal end of the torso strut 42 interfaces with the pivot joint 26 intermediate the two base struts 34 and is adapted to nest into the intermediate gap 38 in the compact mode 16 (
The front wheel subassembly 22 includes a yoke 52 pivotally mounted on the cross pin 36. The yoke 52 includes a pair of yoke arms 54 spaced apart just wider that the width of the base frame 30 such that in the compact mode 16, the yoke arms 54 may nest about the base struts 34 (see
The rear wheel subassembly 24 also pivots and expands laterally and rearward from the pivot joint 26. The entire rear wheel subassembly 24 has approximately the same longitudinal length as do the base struts 34 and torso strut 42. As with the other main components, the the rear wheel subassembly 24 is symmetrical about the bisecting plane 18 and includes a pair of symmetrical suspension subsystems 62, spaced to each side of the bisecting plane 18 (see
The suspension subsystems 62 are a variation on the inventor's parallelogram suspension systems found on prior golf bag carts of Sun Mountain Sports, Inc. (see, e.g. U.S. Pat. Nos. 6,698,789 and 7,128,333). In the present case, a broad tapered structural leg strut 70 is pivotally mounted on the mounting plate 68 at its proximal end and to an axle pivot bracket 72 at its distal end. In parallel array to the leg strut 70, a parallel link 74 member is also pivotally connected to the mounting plate 68 and the axle pivot bracket 72. On at least one side of the cart, a manually activated pin and gap brake 75 is placed intermediate the axle pivot bracket 72 and a rear wheel 76. The rear wheels 76 are then rotationally supported on rear axles 78 associated with the axle pivot brackets 72. As described in the inventor's prior patents, this parallelogram suspension method maintains extremely stable and secure positioning and support of the rear wheels 76 in the expansion mode 14, the compact mode 16 and during the transitions between these modes.
The structures associated with and/or parts of the spacer bracket 66/mounting plate 68 are best illustrated in
Similarly, a link bracket 86 is provided parallel to and separated from the strut bracket 80 to pivotally mount the proximal end of the parallel link 74. A link pin 88 (see
An expansion slide aperture 90 for slidably receiving an expansion slide post 92 extends axially though the mounting plate 68 and the associated spacer bracket 66 at a position radially offset from the central axle 64 opposite the side of the link bracket 86. Similarly, a retraction slide aperture 94 receives a retraction slide post 96 at a position radially offset toward the link bracket 86.
It may also be seen in the illustration of
The pivot joint subassembly 26, and particularly the transverse central axle 64 which extends therethrough, constitute the core fulcrum component of the present invention 10 in that the positioning and alignment of all of the other subassemblies are primarily controlled by this structure. The pivot joint subassembly 26 is best understood in connection with
In
The inner workings of the pivot joint subassembly 26 are shown particularly in
As shown in
Radially within each ring gear 104, surrounding and affixed to the central axle 64, is a central gear 108. Mounted intermediate the central gear 108 and the ring gear 104 are a ratio gear 110, an interior reversing gear 112 and an exterior reversing gear 114. The ratio gear 110 and the interior reversing gear 112 are axially offset and (in the preferred embodiment) affixed to each other to be commonly carried on an interior shaft 116 with the ratio gear 110 mating with the central gear 108. Similarly, the exterior reversing gear 114 is carried on an exterior shaft 118 and mates with both the interior reversing gear 112 and the corresponding ring gear 104. The interior shaft 116 and exterior shaft 118 each pass through (with at least the interior shaft 116 being rotationally free on bearings in the preferred embodiment) the torso strut 42, so as move therewith (see
A stop wedge 122 is provided on each central gear 108 to, at the extremes of rotation of the central axle 64, abut against a fixed expansion limiter 124 and compact limiter 126. The limiters 124 and 126 are mounted on the torso strut 42.
A spring loaded pivot lock lever 128 is pivotally affixed to, extends about and brackets the torso frame 32. The pivot lock lever 128 is used to lock the rotational position of the torso strut 42 in place in the expanded mode 14 or is pressed to release the torso strut 42 to rotate the central axle 64 with respect to the base frame 30 in order collapse the cart 10 into the compact mode 16. The spring mounted pivot lock lever 128 (see
The operation of the pivot joint assembly 26 is primarily illustrated in
Conditions exterior to the cutaway of
When it is desired to fold the cart 10 into the compact mode 16, the pivot lock lever 128 is disengaged and the catch pin 130 is released from the expanded slot 132 and rides along the outside of the ring gear 104. In the transitional mode illustrated in
When the rotational limit is reached, as shown in
Turning now to the handle subassembly 28 as shown in
In the preferred embodiment, each handle grip 138 is individually pivotally attached to the handle frame at a grip pivot 140 so that it may rotate to different vertical orientations for the convenience of the user. This allows the handle grips 138 to be position to extend generally outward (
The handle subassembly 28 of the preferred embodiment 10 also may include a variety of convenience features for the use of a golfer during a round of golf. As these are not critical to the present invention they are not specifically shown or enumerated in the drawing, but are described in the inventor's prior patents applications. One feature which is shown is a storage console 142 with a lid 144 hingedly attached thereto. The storage console 140 provides a compartment where the golfer can place yardage books, golf balls, notes, a slim wallet or other items to which occasional access may be desired during the round. Other features such as tee apertures and pencil apertures may be formed in the extended frame of the console 142 to receive and store frequently accessed golf tees and pencils during the round. Additionally and optionally, the cart 10 may include a drink holder.
A further innovation inherent in the preferred deluxe embodiment of the invention is a score card plate 146. The score card plate 146 may either be fixed in a 90° angle to the handle frame 134 (See
In order to minimize wobble or similar problems which may be caused by imperfect manufacturing tolerances, it is desirable to provide mechanisms for adjusting the spacing of some of the elements in the vicinity of the pivot joint subassembly 26. To maintain axial pressure between the spacer brackets 66/mounting plates 68 and the central gears 108 a pair of threaded adjustment sockets 148 are provided in each mounting plate 68 (See
It is also particularly desirable that a firm pressure be maintained for the expansion slide post 92 against the leg deployment ramp 98 for proper functioning. To this end an expansion adjustment screw 156 extends through each leg strut 70 (see
It is noted that, while the RRG 120 greatly facilitates folding and unfolding the cart 10, an alternate embodiment is envisioned where the torso frame is completely independent of the central axle 64. In such an embodiment the expansion and retraction of the rear leg assembly 28 may be accomplished manually. Grasping a rear wheel 78 and manually rotating the central axle 64 will cause the interaction of the leg deployment ramp 98 with the slide posts 92 and 96 to force the distal ends of the leg struts 70 inward or outward (depending on the direction of rotation) in conjunction with the rotation. The torso frame would then be independently extended or folded inward, either before or after the legs and wheels.
The preferred embodiment is primarily constructed of cast anodized aluminum for light weight and durability. The wheels 58 and 76 are formed of lightweight structural plastic with cushioned traction surfaces and may either be provided with solid hubs or spoke hubs. In some embodiments rubberlike friction surfaces are also provided.
Many modifications to the above embodiment may be made without altering the nature of the invention. The dimensions and shapes of the components and the construction materials may be modified for particular circumstances or types of bags to be carried.
While various embodiments have been described above, it should be understood that they have been presented by way of example only, and not as limitations.
INDUSTRIAL APPLICABILITYThe collapsible golf bag cart 10 of the present invention is intended for use primarily by golfers who desire maximum convenience and safety while transporting a golf bag on a walking round. The cart 10 is lightweight and is can be folded into an extremely compact form to facilitate storage. It expands and folds with a minimum of effort. The expanded mode 14 is very stable for rolling and supporting the golf bag 12 during the round. The cart 10 also requires no straps or other fasteners to retain and support the golf bag, thus minimizing the amount of loose or dangling components and reducing effort.
For typical use, the golf bag cart 10 will begin in the compact mode 16, for storage. In this mode it has only the effective height of the rear wheels 76 and a lateral extent approximately equal to the width of the rear wheels 76 themselves plus the width of the pivot joint subassembly 26 so the cart easily fits into an automobile trunk or on a garage shelf. Even in collapsed mode 16, however, the wheels 24 are free to rotate and the cart 10 can be rolled to desired locations (providing that the friction brake 75 is not engaged).
When the golfer has moved the folded mode 16 cart to the desired location it is time to expand it to the mode where it is feasible to load a golf bag 12. To do this the golfer simply grasps the torso frame 32 (or the handle frame 136, as desired), disengages the pivot lock lever 128 and pulls upward from the base frame 30. This causes the RRG assembly 120 to rotate the central axle 64 which causes the rearward rotation and lateral expansion of the suspension system 62 of the rear wheels 76. As the rear wheels 76 will typically be on the ground this results in the fulcrum position of the pivot joint subassembly 26 to be lifted upward, resulting in the base struts 34 being angled upward and the torso strut 32 angling rearward of vertical to a lesser degree than if the base struts 34 remained horizontal to the ground. The shaping of the expanded cart also provides a gap such that the pockets of the golf bag 12 may comfortably fit between the bag and the pivot joint 26.
The front wheel subassembly 22 may be transitioned to the expanded mode either before or after the bag support subassembly 24. This expansion of the front wheel subassembly 22 is accomplished by manually releasing the yoke lock lever 60 and rotating the yoke 52 and front wheels 58 around the cross pin 36 to a position forward of and under the bag bottom cradle 40. The yoke lock lever 60 is then again engaged to lock the position.
Similarly, the handle subassembly 28 may be positioned time-independently of the bag support subassembly 24. The handle frame 136 is manually rotated about the handle pivot 46 to the desired position and secured at the optimal angle for the particular user. The angles of the handle grips 138 are also adjusted to the user's preference.
Once the cart 10 is in the expanded mode (
When the round is over, the golfer simply: removes the bag 12 from the cart 10; and reverses the above steps to return the cart 10 to the compact mode 16 and stores it again.
The extreme convenience, ease of operation, compactness of storage volume and light weight of the inventive cart 10 make it a joy to own and use and a desirable accessory for any golfer who wishes to walk the course without carrying the weight of the bag.
For the above, and other, reasons, it is expected that the collapsible golf bag cart 10 of the present invention will have widespread industrial applicability. Therefore, it is expected that the commercial utility of the present invention will be extensive and long lasting.
IN THE CLAIMSWhile various embodiments have been described above, it should be understood that they have been presented by way of example only, and not limitation. Thus, the breadth and scope of a preferred embodiment should not be limited by any of the above described exemplary embodiments, but should be defined only in accordance with the following claims and their equivalents.
Claims
1. A collapsible golf bag cart, comprising:
- a pivot joint including a rotatable transverse central axle extending therethrough;
- a base frame supporting said pivot joint at its proximal end and having a front wheel structure pivotally attached to its distal end;
- a torso frame connected at its distal end to said pivot joint and pivotally connected to a handle at its distal end; and
- a pair of rear wheel suspensions pivotally connected to opposing ends of said transverse axle; wherein
- rotating said transverse central axle in one direction causes said rear wheel suspensions to expand outward and rearward with respect to said pivot into an expanded mode and rotating said central axle in the opposite direction causes said rear wheel suspensions to retract forward and inward with respect to said pivot joint into a compact mode.
2. The golf bag cart of claim 1, wherein:
- said torso frame is operationally engaged with said transverse central axle through a rotational reversing gear system such that rotating said torso frame about said pivot joint causes said central axle to rotate in the opposite direction.
3. The golf bag cart of claim 1, wherein:
- said rotatable transverse central axle includes a reciprocal rotational gear structure.
4. The golf bag cart of claim 3, wherein:
- said reciprocal rotational gear structure includes a ring gear, a first reversing gear, a second reversing gear, and a central gear secured to said transverse axle.
5. The golf bag cart of claim 5, and further including:
- a stop wedge portion of said central gear;
- an expansion limiter to limit rotation in one direction by abutting against said stop wedge; and
- a compact limiter to limit rotation in the opposite direction by abutting against said stop wedge.
6. The golf bag cart of claim 1, and further including:
- a pivot lock lever mounted on said torso frame; and
- a rotationally stationary component secured to said base frame, said rotationally stationary component having an expansion stop and a compact stop for engaging said pivot lock lever at limits of rotation.
7. The golf bag cart of claim 1, wherein:
- each said rear wheel suspension includes a leg strut pivotally attached near its proximal end to a strut bracket portion of a mounting plate secured on said transverse axle and attached to a rear wheel axle at its distal end, said leg strut including an extension portion opposite said pivot bracket from said rear axle;
- a first slide post extending through said mounting plate to engage said leg strut intermediate said strut bracket and said rear axle;
- a second slide post extending through said mounting plate to engage said extension portion of said leg strut; and
- a ramp structure, stationary with respect to said transverse axle, for engaging the opposite ends of said first slide post and said second slide post to force said leg strut to pivot outward at its distal when said transverse axle is rotated in one direction and to force said leg strut to pivot inward at its distal end when said transverse axle is rotated in the opposite direction.
8. The golf bag cart of claim 7, wherein:
- each said rear wheel subsystem further includes a parallel link pivotally extending between said mounting plate and said rear wheel axle to form a parallelogram linkage with said leg strut.
9. A collapsible golf bag cart system, comprising:
- a central pivot joint;
- a base frame connected to said central pivot joint;
- a torso frame rotationally connected to said central pivot joint; and
- a rear wheel subassembly rotationally connected to said central pivot joint; wherein
- each of said base frame, said torso frame and said rear wheel subassembly has an approximately equal longitudinal length.
10. The collapsible golf bag cart system of claim 9, and further including
- a handle pivotally connected to said torso frame at a location displaced from said pivot joint.
11. The collapsible golf bag cart system of claim 9, wherein
- said pivot joint includes a transverse central axle; and
- said torso frame is operationally engaged with said transverse central axle through a rotational reversing gear system such that rotating said torso frame about said pivot joint causes said central axle to rotate in the opposite direction.
12. The collapsible golf bag cart system of claim 11, wherein
- said rear wheel subassembly rotates in conjunction with said transverse central axle.
13. The collapsible golf bag cart system of claim 12, and further including
- a leg deployment ramp and pair of slide posts situated intermediate said central pivot joint on each side thereof; and wherein
- said rear wheel subassembly is caused to expand laterally when said transverse central axle is rotated in one direction and to retract laterally when said transverse central axle is rotated in the opposite direction.
14. A handle assembly for a golf bag cart, comprising
- a handle frame; and
- a pair of grip handles mounted on associated grip pivots situated on opposite sides of said handle frame, wherein
- each said grip handle may be rotated on its associate grip pivot so as to extend in a range from downward, laterally outward, and upward from said handle frame.
15. The handle assembly of claim 14, wherein
- each said grip handle engages a grip pivot on said handle frame.
16. The handle assembly of claim 14, wherein
- said grip pivot has a range of motion extending from directly vertically downward, through straight outward to directly vertically outward and can be set in place in positions within said range.
17. The handle assembly of claim 14, wherein
- said grip pivot is a ratchet structure.
Type: Application
Filed: Mar 7, 2013
Publication Date: Sep 12, 2013
Applicant: SUN MOUNTAIN SPORTS, INC. (Missoula, MT)
Inventors: Eric W. Reimers (Missoula, MT), Michael J. Deden (Missoula, MT)
Application Number: 13/788,294