Sport Wall and Sport Wall System
An anchoring panel for a sport wall system with a front side facing an interior of the sport wall system, a back side, a flange extending from and rigidly fixed to the back side, a top side, a bottom side, and a first and second end wall is provided. Each of the first and second end walls include interlocking elements for interlocking with a first or second end of another panel in the sport wall system, the interlocking elements comprising at least a male knob extending towards the bottom side of the anchoring panel and configured to be insertable into a panel recess of the another panel in the sport wall system.
This application is a Continuation of U.S. patent application Ser. No. 11/843,381, filed Aug. 22, 2007, the entire content of which is hereby incorporated by reference in its entirety.
FIELD OF THE INVENTIONThe present invention relates to modular containment wall systems. In particular, the present invention relates to portable modular sport walls for use in athletic activities.
BACKGROUND NDAthletic containment walls such as skating rink walls are considered to be dasherboards that are typically made of wood or fiberglass. As a result, dasherboard panels can be heavy and difficult to transport, assemble and adjust. In addition, dasherboard systems are designed to permanently affix to the ground and do not have bracing options that allow the dasherboards to be portable.
One reference, U.S. Pat. No. 5,863,030, issued Jan. 26, 1999, attempts to address the issues described above by providing a containment wall system that includes an assembly of panels, each panel having a first edge, an opposing second edge, and interlocking members configured and arranged for (1) interlocking the first edge to a first adjacent panel and (ii) interlocking the second edge to a second adjacent panel via coupling means such as anchoring rods that anchor into ground surfaces. Support legs are rotatably disposed on a back wall of the panels. Each support leg is removably attachable to at least three different attachment sites at the back wall of a panel. The interlocking, modular design of the containment wall enables quick and easy assembly and reassembly, as well as modification to form doorways, sitting areas and similar component structures. In one embodiment, the rear side of the panel includes a recess formed therein. During periods of nonuse, the support leg can be rotated into the recess in a storage position, permitting easy stacking and storage of the panels with the support legs neatly disposed in the rear recesses.
Problems associated with the above portable containment wall systems may involve damage to the anchoring rods, such as bending or breakage, difficult dowel removal, and instability of support legs due to their removable and rotational disposition on the panel.
Accordingly, there is a need in the art for providing a portable athletic containment wall system that is stable and easy to assemble and reassemble.
SUMMARYVarious embodiments of the invention address the issues described above by providing a modular sporting wall system for use in athletic activities that is stable, easy to assemble and reassemble, and that can be easily transported.
In one configuration, an anchoring panel for a sport wall system includes a front side facing an interior of the sport wall system; a back side, the front and back side comprising a length of about 18″ to 108″ and a height of about 24″ to 48″; a top side and a bottom side, the front side and back side arranged therebetween; a first and second end wall, the front side and back side arranged therebetween, where the first and second end wall and top and bottom side form the width of the anchoring panel and is about 2″ to 12″; at least two cylindrically-shaped male knobs arranged on the first end wall at an upper and lower portion of the anchoring panel via a flange extending from the end wall, where the male knobs extend from a bottom of the flange toward the bottom side of the anchoring panel, where the male knobs comprise a length of about 2″ to 5″ and a diameter of about 1″ to 3½″; at least two end wall recesses arranged on the second end wall at an upper and lower portion of the anchoring panel, where each of the end wall recess is arranged in an end wall cutout and extends into the sport wall, the end wall recesses comprising a length of about 2″ to 5″ and a diameter of about 1″ to 4″; and a flange extending from and rigidly fixed to the back side, the flange comprising a wedge-shape, where the flange height that is coupled to the back side is about 18″ to 44″ and a width of about 4″ to 8″, the wedge-shape of the flange widening as the flange extends to the bottom side of the anchoring panel, where at the bottom of the anchoring panel the flange comprises a length of about 18″ to 36″, where the flange comprises an opening and a hollow interior capable of receiving filling material.
In another embodiment, an anchoring panel for a sport wall system includes a front side facing an interior of the sport wall system; a back side; a top side and a bottom side, the front side and back side arranged therebetween; a first and second end wall, the front side and back side arranged therebetween, where each of the first and second end walls comprise interlocking elements for interlocking with a first or second end of another panel in the sport wall system, the interlocking elements comprising at least a male knob extending towards the bottom side of the anchoring panel and configured to be insertable into an end wall recess of the another panel in the sport wall system; and a flange extending from and rigidly fixed to the back side, the flange comprising a hollow interior capable of receiving filling material.
Another configuration is a sport wall system that includes a plurality of panels for forming an enclosed sporting area, each of the plurality of panels including a front side facing an interior of the enclosed sporting area; a back side; a top and bottom side, the front and back side arranged therebetween; first and second end walls, the front and back side arranged therebetween, where each of the first and second end walls comprise interlocking elements for interlocking with another of the plurality of panels, the first or second end wall interlocking elements comprising at least a male knob extending towards the bottom side of the anchoring panel configured to be insertable into a panel recess of the another first or second end of another of the plurality of panels, and the other end wall comprising a panel recess configured to accommodate a male knob from another of the plurality of panels; one or more flanges, each of the one or more flanges extending from and rigidly fixed to the back side of one of the plurality of panels.
These and other features and advantages of aspects of the present invention will become apparent to those skilled in the art from the following detailed description, where it is shown and described illustrative embodiments, including best modes contemplated for carrying out the invention. As it will be realized, the various aspects of the invention are capable of modifications in various obvious respects, all without departing from the spirit and scope of the present invention. Accordingly, the drawings and detailed description are to be regarded as illustrative in nature and not restrictive.
Certain embodiments of the invention provide a sport wall and an enclosure system for use in athletic events such as hockey (inline and ice), soccer and indoor football. It will be understood that various sport walls described herein may be fabricated from high-strength materials, such as polyethylene and composite plastics, using various manufacturing methods, including molding, e.g., rotational molding, injection molding, reaction injection molding, machining, pressing and punching. The various aspects of the present invention are described below with reference to the figures.
In
As can be seen at the right end of the side profile in
The back side 202 of sport wall and anchoring panel 200 includes recessed areas described below, along with flange 210 for providing anchoring and support to sport wall and anchoring panel 200 and to other connected sport wall panels.
The top side 203 of sport wall and anchoring panel 200 includes an upper containment channel 260, for example, that measures ⅝″ wide×1¾″ deep, in order to accommodate chain-link fencing, netting and/or acrylic. In addition, a 2½″×5″ insert may be included at the top of sport wall and anchoring panel for customer identification.
The bottom side 204 of the sport wall and anchoring panel 200 may be configured with a planar surface or may include feet (not shown). In one example, feet may be adjustable to allow height adjustments when sport wall and anchoring panel rests 200 on uneven surfaces.
In addition, the end walls 205 of the sport wall and anchoring panel 200 include interlocking elements including two end wall recesses 230 and two male knobs 240 for connecting to other sport wall panels. The two end wall recesses 230 are arranged on the right side of sport wall and anchoring panel 200, one near the top and the other near the bottom. Each end wall recess 230 is arranged inside of an end wall cutout 235 as depicted in
At the top of sport wall and anchoring panel 200, end wall cutout 235 is configured as a step, and near the bottom of sport wall and anchoring panel 200, end wall cutout 235 is configured as a block-shaped cut-out. The block-shaped cutout 235 near the bottom is deep enough to accept male knob 240 and protrusion 245, and does not extend through the front side of sport wall and anchoring panel 200.
Two peg-shaped male knobs 240, are included on an opposite side of sport wall and anchoring panel 200 from the positioning of end wall recesses 230. Male knobs 240 each are provided on a wall protrusion 245. The top protrusion 245 is configured like a continuous portion of the top surface of sport wall and anchoring panel 200 with male knob 240 extending from the bottom to face the bottom side of the sport wall and anchoring panel 200. The bottom protrusion 245 is configured like a block extending from the end wall of sport wall and anchoring panel 200 with male knob 240 extending from the bottom.
End wall recesses 230 on sport wall and anchoring panel 200 are arranged such that male knobs 240 from a second sport wall panel are insertable into the end wall recesses 230, and male knobs 240 on sport wall and anchoring panel 200 are each insertable into end wall recesses 230 from a third sport wall panel. For example,
According to some configurations, male knobs are between 2-5″ long, and end wall recesses are correspondingly between 2-5″ deep. The width of male knob 240 may be 2⅝″, or male knob 240 may be between 1″ and 3½″ wide. The corresponding width of end wall recesses 230 may be sized to accommodate the width of male knob 240. In
Upon assembly, end wall recesses 230 and male knobs 240 interlock thereby preventing panels from detaching via a horizontal or lateral movement, and secure and flexible connection is formed. That is, when resting on slightly uneven surfaces, connected panels may self-adjust and follow the contours of the surface while remaining securely connected because slight height differences will not cause the panels to separate, but rather the panels may be slightly raised/lowered due to slight changes in the ground elevation. In addition, when a non-linear configuration is desirable, panels may be connected and then adjusted so that they are set at an angle relative to each other while maintaining their secure connection.
In particular arrangements, end wall recesses 230 and end wall cutouts 235 are configured to correspond to a neighboring panel's male knobs 240 and protrusions 245 when in a starting or assembly position, but not when in a rotated or adjusted position. Such an arrangement may allow sport wall panels to initially join, and then upon rotation, lock both horizontally and vertically. For example, end wall recess 230 may have a key hole shape and male knob may have a key shape so that once male knob 240 is inserted into end wall recess 230 and the panel is rotated, the self-interlocking mechanism locks vertically and horizontally so that the panel may not be detached by being lifted vertically or horizontally apart, and the panels may remain locked together until they are rotated to their starting position.
Although end wall recess 230 is depicted as being cylindrical, end wall recess 230 may be configured with a variety of shapes, e.g., oval, semi-cylindrical, square and/or pointed. Further, top and bottom end wall cutout 235 may also have alternative configurations depending on the configuration of male knob 240 and protrusion 245, described below. Moreover, although male knobs 240 are depicted as being cylindrical and tapered, male knobs 240 may be configured with a variety of shapes, e.g., oval, semi-cylindrical, square and/or pointed.
In one configuration, knob 240 may be configured with a wide portion at a terminal end and a narrower portion at the connection point to the panel. After knobs 240 are dropped into place in a corresponding panel, and the panels are adjoined, a c-shaped part (not shown) could be slid over the narrower portion of knob 240, and attach to the corresponding adjoining panel near its end wall recess 230, thus trapping the wide portion of knob 240 inside of end wall recess. The diameter of the c-shaped portion may be configured to closely match the narrower portion of the knob 240, so that when the panel is lifted, the locked-in c-shaped portion prevents the wider portion of the knob, situated below the c-shape portion, from moving past and detaching from the corresponding panel. This configuration may be modified depending on whether the knob 240 and end wall recess 235 are at the upper or lower end of the panel.
In further configurations, fasteners may be formed on the sport wall panels or may be positioned on or inserted into sport wall panels in order to vertically and horizontally lock the sport wall panels together. For example, screws and complementary threading may be provided in the knob and recess areas of the sport wall panels.
In
According to various configurations, flange 210 is constructed with a hollow interior and solid top, bottom, end and side walls and may be provided with one or more fill openings along a wall edge, along with a fill opening cover 220, e.g., a cap, for covering a flange opening, such as a 3.5″ Kelch® fill neck. In
In certain implementations, the flange 210 and panel 200 may be manufactured using rotational molding in which flange 210 is an integral part of panel 200. In another example, flange 210 is formed separately from panel 200 and subsequently flange 210 permanently attached to panel 200, e.g., by fasteners, physical coupling, melting or welding.
In
Although
Panel 200 further includes parallel top and bottom end recesses 250 for use in anchoring panel 200 to ground surfaces. The top and bottom end recesses may be separated by sport wall cutout 270. Rigid posts, e.g., 2½″ OD steel posts (not shown), may be slid through the top and bottom of the panel through the parallel top and bottom end recesses 250 of panel 200 and into the ground surface, to anchor panel 200 to the ground.
Panel 200 may further be configured with additional anchoring mechanisms such as anchor plates (not shown), which may be used with bolts, e.g., ⅝″ anchor bolts, so that panel 200 may be affixed into concrete surfaces.
In further embodiments, panel 200, like flange 210, may include a hollow interior that may or may not be accessible. For example, a hollow sport wall and anchoring panel 200 may be airtight, e.g., where vent openings are closed by spin welding polyethylene, may include ventilation openings, or may include sealable openings allowing filler materials to be deposited inside all or a portion of the hollow interior.
According to certain implementations, end wall recesses 230 and male knobs 240 adjoin one or more sport wall panels 300 and/or one or more sport wall and anchoring panels 200. The adjustable nature of the connection and the short length of each of the panels 200, 300 allows the panels to be interlocked and adjusted into an arc formation in order to form a short radius corner. In one configuration, panels 200, 300 fit in an arc-like manner in a 90-degree corner so that the arc begins between 28″ and 48″ from the corner's apex. In another configuration, each panel 200 or 300 may allow for a 30-degree angle relative to another panel so that combining successive panels at 30-degree angles allows for the creation of a 90-degree arc, a half circle, a complete circle, or an oval, for example.
It will be understood that sport wall panels 200, 300 may adjoin to each other and to other sport wall panels described below. For example, a series of sport wall panels 300 may adjoin and abut against a wall, thereby providing stabilization for sport wall panels 300 without the use of sport wall and anchoring panel 200. In addition, sport wall panels 300 include anchoring mechanisms such as parallel top and bottom end recesses 250 for accepting rigid posts and may include anchor plates for anchoring to concrete surfaces, for example.
Sport wall panel 400 further includes a series of kissoffs 410, where the front side of the panel connects to the back side of the panel. Kissoffs may be staggered to provide additional strength to sport wall panel 400. In
In use, the various sport wall panels described above, e.g., sport walls 200 to 600 and 900-1110, may be used alone or in combination to form an enclosed sport wall system. From
It should be understood that any of the aforementioned panels may include a flange for providing support and anchoring to the enclosed system. However, it is contemplated that a number of the 2′ panels, e.g., 6, 12, 24 or 36, may be configured with a flange for providing anchoring and support. In addition, other anchoring and support mechanisms may also be employed, such as those described above in relation to
Although the above sport wall panels have been described as having a pair of male knobs on one end wall and a pair of end wall recesses on an opposite end wall, alternate configurations are also contemplated. For example, some sport wall panels may include a pair of male knobs on both end walls, while other sport wall panels may include a pair of end wall recesses on both end walls. In another configuration, one male knob and one end wall recess is provided on each panel. Alternatively, three or more male knobs and a corresponding or differing number of end wall recesses may be provided for each panel. In yet another configuration, male knobs may extend towards the top of the sport wall panel and end wall recesses may face towards the bottom of the sport wall panel. In another configuration, male knobs may be adjustable so that they face the bottom of the panel in one position and the top of the panel in another position. This may be accomplished by providing a male knob that is slidable along its flange and lockable into a desired position. Such a configuration may be useful with reversible panels, described below.
In addition, sport wall panels are contemplated as having alternate configurations from those described above. In one embodiment, the front and back side of the sport wall panel may both have surfaces suitable for an interior of a sport wall enclosure system, allowing the panels to be reversible. In a particular example, one side of the sport wall panel may have a continuously smooth surface, while the opposite side may have a smooth surface with a kick plate along its length. In such a configuration the end wall cutouts may be cut into the end wall portion of the sport wall panel without interrupting the surface of the front or back side, and the protrusions with male knobs may extend from the side of the panel in a manner that corresponds to the end wall cutouts of other sport wall panels.
In another alternate configuration, sport wall panels may have a straight portion along its length and a curved portion along another portion of its length. In a further configuration, a single sport wall panel may be configured at an angle, e.g., 45, 60, or 90-degree angle, so that it serves as a corner sport wall panel, thus allowing all or a portion of the enclosure space to resemble an octagon, hexagon, square or rectangle. Accordingly, angled sport wall panels provide the sport wall system with enclosure shape flexibility. In a further example, an enclosure may be D shaped, e.g., with two 90-degree corners at one end and a curvature of 180-degrees at the opposite end. In another example, 90-degree corners and 90-degree arcs may alternate.
Some of the embodiments provide one or more advantages over other dasherboard systems because, unlike traditional dasherboard systems, the permanently affixed flange may have any desirable width and height. This is in contrast to prior systems where the dimensions of support legs are constrained by the storage area in the dasherboard panel into which they are required to fit. Further, unlike traditional dasherboard systems, the present invention can be easily moved and anchored and re-anchored due to the present invention's use of a stabilizing and anchoring flange and of upper and lower male knobs and upper and lower recessed areas on each panel. The panel may be easily moved because the stabilizing and anchoring flange does not need to be anchored into the ground to provide support to the sport wall system. In addition, the interlocking mechanisms allows one panel to adjoin another panel by dropping upper and lower male knobs from one panel into a recessed area on an adjoining panel to hold the panels together. In addition, because the male knobs can be dropped into the recessed areas, or vice versa, no tooling is necessary. Further, because the panels are interlocking, connecting dowels are unnecessary, thereby removing the chance of loss or breakage. The interlocking components of the interlocking mechanism, in addition, are hidden attachments due to the male knobs being accepted into end wall recesses disposed in end wall cutouts, thus allowing the interlocking components to be constructed of various materials, i.e., the same material or a different material than the visible portions of the assembled panel.
From the above description and drawings, it will be understood by those of ordinary skill in the art that the particular embodiments shown and described are for purposes of illustration only and are not intended to limit the scope of the present invention. Those of ordinary skill in the art will recognize that the present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. References to details of particular embodiments are not intended to limit the scope of the invention.
Claims
1-21. (canceled)
22. An anchoring panel for a sport wall system comprising:
- a panel and a stabilizing flange integrally joined to the panel; wherein the panel comprises: a front side and a back side joining a top side and a bottom side; a first end wall and a second end wall joining the front side and back side, wherein each of said first and second end walls comprise interlocking elements for interlocking with a first or second end of another panel, said interlocking elements comprising a male knob and an end wall recess, the male knob extending towards the bottom side of the panel and adapted to be insertable into an end wall recess of the another panel in the sport wall system, the end wall recess of the panel defined by an opening in a cutout in the panel, the cutout defined by recesses in the end wall and the back side and terminates prior to reaching each of the front side and the top side of the panel; wherein the stabilizing flange extends at a right angle from a middle portion of the back side, the stabilizing flange comprising a discrete hollow interior separate from the panel and adapted to receive stabilizing material via an opening defined by a stabilizing flange; and
- wherein when the anchoring panel and the another panel are connected to form the sport wall system, one of the end walls of the anchoring panel is in abutting contact with one of the end walls of the another panel.
23. The anchoring panel of claim 22, wherein the stabilizing flange is wedge-shaped.
24. The anchoring panel of claim 22, wherein a bottom side of the flange is arranged on a same plane as the anchoring panel bottom side.
25. The anchoring panel of claim 22, wherein:
- the front side of the anchoring panel is relatively flat and provides a sporting wall surface configured to withstand contact as a result of sports activity; and
- when the anchoring panel and the another panel are connected, the front side of the anchoring panel and a front side of the another panel form a continuously smooth surface having only slight interruptions at the terminal ends of each panel.
26. The anchoring panel of claim 25, further comprising a fill opening cover for covering access to the discrete hollow interior.
27. The anchoring panel of claim 22, wherein at least one protrusion extends from said first or second end wall, the protrusion accommodating a first end of a second male knob.
28. The anchoring panel of claim 27, wherein the top side comprises a stepped surface having a depth corresponding to a height of the at least one protrusion.
29. The anchoring panel of claim 28, wherein the stepped surface having the depth further comprises a hollow recess adapted to receive the second male knob from the another first or second end of the another panel.
30. The anchoring panel of claim 22, wherein the panel comprises a hollow space between the front and back wall.
31. A sport wall system comprising:
- a plurality of adjacently arranged panels forming an enclosed sporting area, each of the plurality of panels comprising: a front side and a back side joining a top side and a bottom side; a first end wall and a second end wall joining the front side and back side, wherein each of said first and second end walls comprise interlocking elements for interlocking with another of the plurality of panels, said first or second end wall interlocking elements comprising a male knob and the other end wall interlocking element comprising an end wall recess, the male knob extending towards the bottom side of the panel and adapted to be insertable into an end wall recess of the another panel in the sport wall system, the end wall recess of the panel defined by an opening in a cutout in the panel, the cutout defined by recesses in the end wall and the back side and terminates prior to reaching each of the front side and the top side of the panel;
- wherein when the plurality of panels are connected, end walls of the plurality of panels are in abutting contact with end walls of the adjacently arranged panels.
32. The sport wall system of claim 31, wherein the front side is relatively flat and provides a sporting wall surface configured to withstand contact as a result of sports activity; and wherein when the plurality of panels are connected, the front side of one of the plurality of panels and the front side of another of the plurality of panels form a continuously smooth surface having only slight interruptions at the terminal ends of each panel.
33. The sport wall system of claim 31, wherein one or more of the plurality of panels comprises a hollow space between the front and back wall.
34. The sport wall system of claim 31, wherein one or more of the plurality of panels comprises a panel gate.
35. The sport wall system of claim 31, wherein one or more of the plurality of panels comprises a curved panel.
36. The sport wall system of claim 31, wherein one or more of the plurality of panels comprises a kick plate along a length of the front wall.
37. The sport wall system of claim 36, wherein a plurality of kissoffs couple an interior of the front wall to an interior of the back wall.
38. The sport wall system of claim 31, wherein the plurality of panels are constructed of polyethylene.
39. The sport wall system of claim 31, wherein at least one protrusion extends from the first or second end wall, the protrusion accommodating a first end of a second male knob.
40. The sport wall system of claim 39, wherein the top side defining a stepped surface having a depth corresponding to a height of the at least one protrusion.
41. The sport wall system of claim 40, the top side at the stepped surface further defining a hollow recess adapted to receive the second male knob from the another first or second end of another of the plurality of panels.
Type: Application
Filed: Jun 28, 2013
Publication Date: Oct 31, 2013
Inventor: Chris Guertin (Minneapolis, MN)
Application Number: 13/930,831