APPARATUSES INCLUDING A ROTOR GROUP AND METHODS OF DAMPING THE APPARATUSES
An apparatus includes a rotor group rotatable within the apparatus and a bearing assembly supporting the rotor group. A support structure supports the bearing assembly and is fixed in the apparatus. The support structure includes a support housing, an anisotropic support that engages the bearing assembly and the support housing, and a squeeze film cavity that is defined between the anisotropic support and the support housing. A damper fluid supply line is in fluid communication with the squeeze film cavity. A fluid interruption device is disposed in the damper fluid supply line. A method of damping the apparatus includes supplying fluid under pressure to the squeeze film cavity through the damper fluid supply line. Upon surpassing a predetermined value of a variable correlated to rotational speed of the rotor group, the fluid flow to the squeeze film cavity is interrupted with the fluid interruption device.
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The present invention generally relates to apparatuses including a rotor group and methods of damping the apparatuses, and more particularly relates to apparatuses and methods in which the rotor group is damped through squeeze film damping.
BACKGROUNDA gas turbine engine may be used to power various types of vehicles and systems. A particular type of gas turbine engine that may be used to power aircraft is a turbofan gas turbine engine. A turbofan gas turbine engine may include, for example, five major sections, a fan section, a compressor section, a combustor section, a turbine section, and an exhaust section. Each section includes rotating components that are coupled to a rotor. The rotating components may be coupled together either by a tie shaft or bolted flange joints to form a rotor group. Two or more bearing assemblies may be employed to support the rotor group. Generally, the bearing assemblies may be surrounded by a support housing, which may be connected to an engine case.
During engine operation and high-speed rotation of the rotor group, vibration may occur when the rotor group rotates. Typically, the vibration is caused by a rotating mass imbalance, or may occur when a radial deflection of the rotor results in tangential force normal to the deflection. For some rotor groups, this tangential force excites a fundamental mode of the rotor and creates a non-synchronous vibration (NSV). The magnitude of the tangential force increases with the deflection, resulting in high bearing loads that become unstable and cause damage to the gas turbine engine. A damping system is typically required in the engine to reduce vibration, especially around a critical speed of the rotor group, thereby minimizing bearing loads and safeguarding against potential damage to the bearing assemblies and supports that can be caused by the unstable vibration.
One example of a damping system that is known for use in gas turbine engines is a squeeze film damper. A squeeze film damper operates by supplying fluid (usually oil) into a squeeze film cavity formed via a clearance between the support housing and the bearing assemblies. The fluid in the squeeze film cavity is under pressure and damps vibration of the rotor through viscous resistance thereby exerting a damping force on the bearing assembly. Squeeze film dampers are particularly effective for damping synchronous vibration of the rotor group that occurs at the critical speed.
Although squeeze film dampers are relatively useful in reducing synchronous rotor vibration, they may suffer drawbacks. For example, squeeze film dampers are generally effective for damping rotor vibration at a critical speed of the rotor group, where vibration is greatest and where damping is most desired. The critical speed of the rotor group in gas turbine engines is generally relatively low within a range of rotational operating speeds of the gas turbine engines, and the critical speed of the rotor group is often traversed during normal operation of the gas turbine engines. The fluid in the squeeze film damper generally continues to be under pressure once the critical speed is traversed. However, once the critical speed is traversed, synchronous vibration is less than at critical speeds and the need for damping the synchronous vibrations is greatly reduced. Further, damping may even be undesirable once the critical speeds are traversed because the damping force exerted by the pressurized fluid in the squeeze film damper combines with elastic force to create excessively high bearing loads, which leads to excessive engine vibration. For example, as shown in
Accordingly, it is desirable to provide apparatuses including a rotor group that can be damped to minimize bearing loads around a critical speed of the rotor group, but that also exhibits minimized bearing loads upon traversing the critical speed. In addition, it is desirable to provide methods of damping vibration in such apparatuses both around the critical speed of the rotor group and once the critical speed is traversed. Furthermore, other desirable features and characteristics of the present invention will become apparent from the subsequent detailed description of the invention and the appended claims, taken in conjunction with the accompanying drawings and this background of the invention.
BRIEF SUMMARYApparatuses and methods of damping the apparatuses are provided. In an embodiment, an apparatus includes a rotor group that is rotatable within the apparatus and a bearing assembly that supports the rotor group. A support structure supports the bearing assembly and is fixed in the apparatus. The support structure includes a support housing, an anisotropic support that engages the bearing assembly and the support housing, and a squeeze film cavity that is defined between the anisotropic support and the support housing. A damper fluid supply line is in fluid communication with the squeeze film cavity for independently providing a fluid to the squeeze film cavity. A fluid interruption device is disposed in the damper fluid supply line for interrupting a fluid flow to the squeeze film cavity.
In another embodiment, an apparatus includes a rotor group that is rotatable within the apparatus and a bearing assembly that supports the rotor group. A support structure supports the bearing assembly and is fixed in the apparatus. The support structure includes a support housing, an anisotropic support that engages the bearing assembly and the support housing, and a squeeze film cavity that is defined between the anisotropic support and the support housing. The anisotropic support includes at least two rings that are connected by asymmetrically-arranged beams. A damper fluid supply line is in fluid communication with the squeeze film cavity for independently providing a fluid to the squeeze film cavity. A fluid reservoir is in fluid communication with the damper fluid supply line for providing the fluid to the damper fluid supply line. A main supply line is disposed between and in fluid communication with the fluid reservoir and the damper fluid supply line, and the damper fluid supply line is split from the main supply line. A bearing fluid supply line is further split from the main supply line for independently providing the fluid to the bearing assembly. A fluid interruption device is disposed in the damper fluid supply line and controlled by an engine control system for interrupting a fluid flow to the squeeze film cavity. The fluid flow to the bearing assembly is uninterrupted when the fluid flow to the squeeze film cavity is interrupted by the fluid interruption device.
A method of damping vibration in an apparatus includes providing the apparatus including a rotor group that is rotatable within the apparatus and a bearing assembly that supports the rotor group. A support structure supports the bearing assembly and is fixed in the apparatus. The support structure includes a support housing, an anisotropic support that engages the bearing assembly and the support housing, and a squeeze film cavity that is defined between the anisotropic support and the support housing. A damper fluid supply line is in fluid communication with the squeeze film cavity for independently providing a fluid to the squeeze film cavity. A fluid interruption device is disposed in the damper fluid supply line for interrupting a fluid flow to the squeeze film cavity. The method further includes supplying fluid under pressure to the squeeze film cavity through the damper fluid supply line. Upon surpassing a predetermined value of a variable correlated to rotational speed of the rotor group, the fluid flow to the squeeze film cavity is interrupted with the fluid interruption device.
The present invention will hereinafter be described in conjunction with the following drawing figures, wherein like numerals denote like elements, and wherein:
The following detailed description is merely exemplary in nature and is not intended to limit the invention or the application and uses of the invention. Furthermore, there is no intention to be bound by any theory presented in the preceding background or the following detailed description.
Apparatus and methods of damping vibration in the apparatuses are provided herein. In particular, the apparatuses may be further defined as gas turbine engines and include a rotor group, a bearing assembly, and a support structure including a support housing, an anisotropic support, and a squeeze film cavity defined between the anisotropic support and the support housing. When filled with pressurized fluid, the squeeze film cavity functions as a squeeze film damper. The apparatuses and methods employ damping from both the squeeze film damper and the anisotropic support in a way that minimizes bearing loads both around a rigid body critical speed of the rotor group and once the rigid body critical speed is traversed to thereby minimize vibration of the apparatuses in a range of rotational operating speeds of the rotor group. In particular, fluid is supplied under pressure to the squeeze film cavity, and a fluid flow to the squeeze film cavity is interrupted upon surpassing a predetermined value of a variable that is correlated to rotational speed of the rotor group, representing traversal of the rigid body critical speed of the rotor group or a speed at which damping with the squeeze film damper begins to create increasing bearing load. Once the fluid flow to the squeeze film cavity is interrupted, the squeeze film damper effectively ceases damping, thereby reducing the vibration of the rotor group. However, there is a possibility of non-synchronous vibration (NSV) arising once hydraulic damping from the squeeze film damper is ceased. To dampen the NSV, the anisotropic support is present and provides cross-couple stiffness to protect the rotor group against tangential excitation that creates the NSV. In this manner, high bearing loads attributable to the squeeze film damper at rotational speeds above the rigid body critical speed are minimized, thereby minimizing vibration of the apparatus below vibration that would otherwise be experienced with continued damping by the squeeze film damper.
An exemplary embodiment of an apparatus 10 and a method of damping vibration in the apparatus 10 will now be addressed with reference to
The apparatus 10 includes a rotor group 12 that is rotatable within the apparatus 10. The rotor group 12 refers to a rotor 14 and any rotatable features within the apparatus 10 that are fixed relative to the rotor 14. A bearing assembly 16 supports the rotor group 12 within the apparatus 10. In particular, the bearing assembly 16 engages the rotor 14 to support the rotor group 12. Although only a single bearing assembly 16 is shown in
A support structure 24 supports the bearing assembly 16 and is fixed in the apparatus 10, i.e., the support structure 24 does not rotate during operation of the apparatus 10. When the plurality of bearing assemblies 16 is included, each bearing assembly 16 may have its own corresponding support structure 24. The support structure 24 promotes axial rotation of the rotor 14, and by extension the rotor group 12, about an ideal axis during rotation of the rotor group 12 by supporting the rotor 14 through the bearing assembly 16. By promoting axial rotation of the rotor 14, vibration of the apparatus 10 is minimized that can result from rotation of the rotor 14 about an axis other than the ideal axis of rotation due to synchronous and non-synchronous vibration experienced by the rotor group 12. The support structure 24 includes a support housing 26. The support housing 26 is fixed to another non-rotating structure 30 of the apparatus 10 and is fixed to the non-rotating structure 30 of the apparatus 10, for example, through a flange and bolt connection.
The support structure 24 further includes an anisotropic support 28 that engages the bearing assembly 16 and the support housing 26. In particular, the anisotropic support 28 engages the bearing elements 18 of the bearing assembly 16 and provides an outer race 32 that, in cooperation with the inner race 20, holds the bearing elements 18 in place. The anisotropic support 28 provides support anisotropy, or directionally-dependent, stiffness to the rotor 14 through directly engaging the bearing elements 18, and the anisotropic support 28 is effective for neutralizing non-synchronous vibration of the rotor group 12 during rotation. In the embodiment shown in
A squeeze film cavity 42 is defined between the anisotropic support 28 and the support housing 26 of the support structure 24. In particular, in the embodiment of
A damper fluid supply line 50 is in fluid communication with the squeeze film cavity 42 for independently providing a fluid to the squeeze film cavity 42. In particular, the damper fluid supply line 50 provides fluid only to the squeeze film cavity 42 or, when the plurality of bearing assemblies 16 and corresponding support structures 24 are included, to each squeeze film cavity 42. In the embodiment of
In accordance with the exemplary method, fluid is supplied under pressure to the squeeze film cavity 42 through the damper fluid supply line 50. The squeeze film cavity 42, when filled with fluid under pressure, functions as a squeeze film damper and is effective for damping vibration of the rotor group 12 during rotation. In particular, the squeeze film damper is effective for damping synchronous vibration of the rotor group 12, especially at and around a critical speed of the rotor group 12 where synchronous vibration generally peaks. Suitable fluid for filling the squeeze film cavity 42 is not particularly limited and can be any fluid that is capable of flow under pressure, such as engine oil.
As shown in the embodiment of
In an embodiment, the fluid is supplied under pressure to the squeeze film cavity 42 by pressurizing the fluid in the main supply line 56. In this embodiment, a fluid pump 66 is disposed in fluid communication with the main supply line 56 for pressurizing the fluid in the main supply line 56. The fluid pump 66 thus pressurizes fluid in the main supply line 56 for supplying fluid under pressure to both the squeeze film cavity 42 through the damper fluid supply line 50 and the bearing elements 18 through the bearing fluid supply line 58. In an embodiment, the fluid pump 66 is operated to pressurize the fluid in the main supply line 56 in a range of from about 130 to about 850 KPa.
A fluid interruption device 68 is disposed in the damper fluid supply line 50, which enables a fluid flow to the squeeze film cavity 42 to be interrupted without interrupting a fluid flow to the bearing elements 18 or any other portion of the apparatus 10. As shown in the embodiment of
In accordance with the exemplary method, the fluid flow to the squeeze film cavity 42 is interrupted with the fluid interruption device 68 upon surpassing a predetermined value of a variable that is correlated to rotational speed of the rotor group 12. However, a fluid flow to the bearing assembly 16 is uninterrupted when the fluid flow to the squeeze film cavity 42 is interrupted, thereby enabling fluid flow to continue to the bearing elements 18. In an embodiment, the variable is further defined as fluid pressure in the damper fluid supply line 50, and the fluid flow to the squeeze film cavity 42 is interrupted by the fluid interruption device 68 upon surpassing a predetermined value of fluid pressure in the damper fluid supply line 50. In another embodiment, the variable is further defined as the actual rotational speed of the rotor group 12, and the fluid flow to the squeeze film cavity 42 is interrupted by the fluid interruption device 68 upon surpassing a predetermined value of rotational speed of the rotor group 12. For example, because the squeeze film damper is most effective for damping synchronous vibration of the rotor group 12 that occurs at the rigid body critical speed, the predetermined value of the variable may correspond to a value of the variable at least at a critical speed of the rotor group 12. The fluid flow to the squeeze film cavity 42 is interrupted upon surpassing the predetermined value of the variable that is at least at the critical speed of the rotor group 12. Fluid pressure in the damper fluid supply line 50 can be directly correlated to rotational speed of the rotor group 12 for purposes of identifying rigid body critical speeds at which the fluid flow to the squeeze film cavity 42 is to be interrupted. In an embodiment, the predetermined value of the variable corresponds to a value of the variable in a range of from a value of the variable at the critical speed of the rotor group 12 to a value of the variable at about 20 percent above the rigid body critical speed of the rotor group 12.
Referring to
While at least one exemplary embodiment has been presented in the foregoing detailed description of the invention, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the invention in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing an exemplary embodiment of the invention. It being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope of the invention as set forth in the appended claims. While at least one exemplary embodiment has been presented in the foregoing detailed description of the invention, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the invention in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing an exemplary embodiment of the invention. It being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope of the invention as set forth in the appended claims.
Claims
1. An apparatus comprising:
- a rotor group that is rotatable within the apparatus;
- a bearing assembly that supports the rotor group;
- a support structure that supports the bearing assembly and that is fixed in the apparatus, wherein the support structure includes: a support housing; an anisotropic support engaging the bearing assembly and the support housing; and a squeeze film cavity defined between the anisotropic support and the support housing;
- a damper fluid supply line in fluid communication with the squeeze film cavity for independently providing a fluid to the squeeze film cavity; and
- a fluid interruption device disposed in the damper fluid supply line for interrupting a fluid flow to the squeeze film cavity.
2. The apparatus of claim 1, wherein the fluid interruption device halts the fluid flow to the squeeze film cavity upon surpassing a predetermined value of a variable correlated to rotational speed of the rotor group.
3. The apparatus of claim 1, wherein the fluid interruption device comprises a pressure regulating valve.
4. The apparatus of claim 1, wherein the fluid interruption device is controlled by an engine control system.
5. The apparatus of claim 1, wherein a fluid reservoir is in fluid communication with the damper fluid supply line for providing the fluid to the damper fluid supply line.
6. The apparatus of claim 5, wherein a main supply line is disposed between and in fluid communication with the fluid reservoir and the damper fluid supply line, and wherein the damper fluid supply line is split from the main supply line.
7. The apparatus of claim 6, wherein a bearing fluid supply line is further split from the main supply line for independently providing the fluid to the bearing assembly.
8. The apparatus of claim 6, further comprising a fluid pump in fluid communication with the main supply line for pressurizing the fluid in the main supply line.
9. The apparatus of claim 1, wherein the anisotropic support comprises at least two rings connected by asymmetrically-arranged beams.
10. The apparatus of claim 9, wherein the squeeze film cavity is further defined between one of the at least two rings of the anisotropic support and the support housing,
11. A method of damping vibration in an apparatus, the method comprising the steps of:
- providing the apparatus comprising a rotor group that is rotatable within the apparatus, a bearing assembly that supports the rotor group, a support structure that supports the bearing assembly and that is fixed in the apparatus, wherein the support structure includes a support housing, an anisotropic support engaging the bearing assembly and the support housing, and a squeeze film cavity defined between the anisotropic support and the support housing, and wherein the apparatus further comprises a damper fluid supply line in fluid communication with the squeeze film cavity for independently providing a fluid to the squeeze film cavity, and a fluid interruption device disposed in the damper fluid supply line;
- supplying fluid under pressure to the squeeze film cavity through the damper fluid supply line; and
- interrupting a fluid flow to the squeeze film cavity with the fluid interruption device upon surpassing a predetermined value of a variable correlated to rotational speed of the rotor group.
12. The method of claim 11, wherein the variable is further defined as fluid pressure in the damper fluid supply line, and wherein the fluid flow to the squeeze film cavity is interrupted by the fluid interruption device upon surpassing a predetermined value of fluid pressure in the damper fluid supply line.
13. The method of claim 11, wherein the variable is further defined as rotational speed of the rotor group, and wherein the fluid flow to the squeeze film cavity is interrupted by the fluid interruption device upon surpassing a predetermined value of rotational speed of the rotor group.
14. The method of claim 11, wherein the predetermined value of the variable corresponds to a value of the variable at least at a critical speed of the rotor group, and wherein the fluid flow to the squeeze film cavity is interrupted upon surpassing the predetermined value of the variable that is at least at the critical speed of the rotor group.
15. The method of claim 14, wherein the predetermined value of the variable corresponds to a value of the variable in a range of from a value of the variable at the critical speed of the rotor group to a value of the variable at 20 percent above a rigid body critical speed of the rotor group.
16. The method of claim 11, wherein interrupting the fluid flow to the squeeze film cavity comprises halting the fluid flow to the squeeze film cavity upon surpassing the predetermined value of the variable correlated to rotational speed of the rotor group.
17. The method of claim 11, wherein a fluid reservoir is in fluid communication with the damper fluid supply line through a main supply line disposed between and in fluid communication with the fluid reservoir and the damper fluid supply line, wherein the damper fluid supply line is split from the main supply line, and wherein supplying fluid under pressure to the squeeze film cavity comprises pressurizing the fluid in the main supply line.
18. The method of claim 17, wherein a bearing fluid supply line is further split from the main supply line for independently providing the fluid to the bearing assembly, and wherein a fluid flow to the bearing assembly is uninterrupted when the fluid flow to the squeeze film cavity is interrupted.
19. The method of claim 11, wherein bearing loads are decreased by at least 30% upon interrupting the fluid flow to the squeeze film cavity.
20. An apparatus comprising:
- a rotor group that is rotatable within the apparatus;
- a bearing assembly that supports the rotor group;
- a support structure that supports the bearing assembly and that is fixed in the apparatus, wherein the support structure includes: a support housing; an anisotropic support comprising at least two rings connected by asymmetrically-arranged beams and engaging the bearing assembly and the support housing; and a squeeze film cavity defined between the anisotropic support and the support housing;
- a damper fluid supply line in fluid communication with the squeeze film cavity for independently providing a fluid to the squeeze film cavity;
- a fluid reservoir in fluid communication with the damper fluid supply line for providing the fluid to the damper fluid supply line;
- a main supply line disposed between and in fluid communication with the fluid reservoir and the damper fluid supply line, and wherein the damper fluid supply line is split from the main supply line;
- a bearing fluid supply line further split from the main supply line for independently providing the fluid to the bearing assembly; and
- a fluid interruption device disposed in the damper fluid supply line and controlled by an engine control system for interrupting a fluid flow to the squeeze film cavity, wherein a fluid flow to the bearing assembly is uninterrupted when the fluid flow to the squeeze film cavity is interrupted by the fluid interruption device.
Type: Application
Filed: May 7, 2012
Publication Date: Nov 7, 2013
Applicant: HONEYWELL INTERNATIONAL INC. (Morristown, NJ)
Inventor: Mohsiul Alam (Chandler, AZ)
Application Number: 13/465,534
International Classification: F04D 29/04 (20060101);