UNDERWIRE FOR A BRASSIERE
There is provided an underwire for a brassiere or a breast cup. In particular, the underwire comprises at least two members movable relative to each other between a first position and a second position. An underwire assembly, a method of manufacturing a brassiere and a mold for manufacturing the underwire are also provided.
The present invention relates to an underwire for a brassiere. The invention also relates to an underwire assembly for a brassiere or breast cup and a brassiere or breast cup comprising the underwire or the underwire assembly. A method of manufacturing the brassiere and a mold for manufacturing the underwire are also provided.
BACKGROUND OF THE INVENTIONThe function of an underwire in a brassiere is to provide support. A conventional underwire for a brassiere is substantially U-shaped, is typically made of metal or plastic and has a fixed length. The length and/or curvature of the underwire determines the cup size of the brassiere.
Since a cup size may only be selected from a discrete range of cup sizes, a variety of breast sizes may correspond to a given cup size. Accordingly, many users may not be able to find a brassiere with an underwire of a length appropriate for their specific breast size. Furthermore, the breast size of an individual user may fluctuate over time and the user may therefore find that the underwire of a discrete sized brassiere becomes uncomfortable or fails to provide sufficient support.
It is an aim of the present invention to provide an underwire which enables better fit and support of every breast size across the range of sizes corresponding to a discrete cup size and across a range of different breast sizes of an individual user.
SUMMARY OF THE INVENTIONAccording to a first aspect of the invention, there is provided an underwire for a brassiere, the underwire comprising at least two members movable relative to each other between a first position and a second position. By providing an underwire comprising two or more members movable relative to each other, the length or shape of the underwire and accordingly the associated cup size can be varied. A brassiere comprising such an underwire is therefore not limited to conventional discrete cup sizes. Instead, the cup size of the brassiere can be modified by an amount corresponding to a partial or fractional cup size, thereby providing a support and comfort for all breast shapes or sizes.
In an exemplary embodiment, the underwire has a first length at the first position and a second length at the second position, the second length being different to the first length. For example, the second length may differ from the first length by a range of up to 10 mm or more.
The underwire may have a first radius of curvature at the first position and a second radius of curvature at the second position, the second radius of curvature being different (greater or less) to the first radius of curvature. Accordingly, movement of the underwire between the first and the second position results in a change in the associated cup size of a brassiere comprising the underwire.
The at least two members may comprise a first member and a second member. The underwire may additionally comprise a third member. In one embodiment, the first member is a central member of the underwire; in other words, the first member is positioned at, around or about the central region of the underwire.
The second member may comprise a hollow tube configured to receive a first end of the first member. The second member may be situated on the underarm side of the underwire, i.e. the side of the underwire configured to be worn closest to the underarm.
In an embodiment where the underwire comprises a third member, the third member may be configured to receive a second end of the first member different to the first end.
The first member may comprise, or be made from, one or more of: metal; plastic; carbon fibre; and glass fibre. One or both of the second and third members may comprise a plastic tube.
The underwire may further comprise a cover through which at least a portion of the first member is inserted. For example, the cover may comprise elastic material and/or plastic material. In one embodiment, the cover comprises a plastic tube.
In a further example, the cover comprises a first layer comprising an elastic material and a second layer comprising a fabric material, preferably a mesh fabric layer. The second layer or the mesh fabric layer may comprise two disjoint parts, wherein a first one of the two disjoint parts is integrated with or connected to the first member and a second part of the two disjoint parts is integrated with or connected to the second member.
In a further example, the cover comprises an elastic tube. The elastic tube may be formed from one or more of latex, rubber, silicone and thermoplastic rubber. Preferably, at least a portion of the first member and at least a portion of the second member insert through the elastic tube.
The underwire may be configured to move between the first position and the second position in accordance with a user breast shape. Additionally or alternatively, the underwire may be configured to move between the first position and the second position in response to a force exerted by the user breast. Accordingly, the underwire will automatically adjust or re-adjust to a given user breast shape.
According to a second aspect of the invention, there is provided an underwire assembly comprising an underwire according to any of the above embodiments; and a sheath for containing the underwire. For example, the sheath comprises an elastic material, such as spandex.
According to a third aspect of the invention, there is provided a brassiere comprising an underwire or underwire assembly as described above.
According to a fourth aspect of the invention, there is provided a breast cup comprising an underwire or underwire assembly as described above.
According to a fifth aspect of the invention, there is provided a method of manufacturing a brassiere, the method comprising providing an inner panel and an outer panel; placing an underwire or underwire assembly, as described above, between the inner and outer panels; and connecting together the inner and outer panels with the underwire or underwire assembly therebetween.
For example, connecting together the inner and outer panels with the underwire or underwire assembly may comprise sewing the underwire or underwire assembly to one or both of the inner and outer panels.
If the underwire comprises a first member inserted through a cover, wherein the cover comprises a plastic tube, the method may comprise the step of placing the underwire between the inner and outer panels and the step of forming the cover by injection molding.
If the underwire comprises a first member inserted through a cover comprising a first layer comprising an elastic material and a second layer comprising a fabric material or a mesh fabric, the method may comprise the step of placing the underwire between the inner and outer panels and the step of connecting the fabric or mesh fabric layer to the first and the second members.
According to a sixth aspect of the invention, there is provided a mold for manufacturing an underwire comprising a first member inserted through a cover, as described above, the mold comprising: a cavity for housing the first member and for injecting plastics into, such that the plastics form a casing around the first member.
The present invention will now be described in detail with reference to the accompanying drawings, in which:
Referring firstly to
In the embodiment shown in
In the embodiment shown in
The side arms 102 and 106 each comprise a tube which may be made from any suitable material. For example, the tubes may be made of plastic such as Polypropylene (PP), Thermoplastic elastomers (TPE), Thermoplastic Rubber (TPR) or Polyurethane (PU), in which case the tubes may be formed by injection molding. Each of the tubes comprises a respective solid portion 102a and 106a and a respective hollow portion or female mating portion 102b and 106b.
The hollow portion 106b of the right-hand side arm 106 is configured (or adapted) to receive mating portion on the right-hand side of the central element 104. Similarly, the hollow portion 102b of the left-hand side arm is configured to receive the mating portion on the left-hand side of the central element 104.
Alternatively, one or both ends of the central element 104 may comprise female mating portions (or hollow portions) in which case the corresponding side arm 102 and/or 106 will comprise a male mating portion.
The central element 104 may optionally be encased or enclosed within a cover 108. As can be seen in
The cover 108 may comprise a hollow tube through which the central element 104 passes. Additionally, the cover 108 may be either movable or fixed relative to the central element 104. In the case where the cover 108 is fixed with respect to the central element 104, the cover 108 may be injection molded with the central element 104 during injection molding of the cover 108.
In an un-extended position or state, as shown in
In the un-extended position, the length of the underwire 100 corresponds to a discrete cup size. This length is essentially the same as the length of a conventional underwire for the same discrete cup size. In what follows, the length of an underwire 100 is the distance along the underwire from one end of the underwire 100 to the other end. This length might alternatively be referred to as the curvature length or arc length of the underwire.
In order to extend the underwire 100, the side arms 102 and 106 can be moved along the central element 104 in opposing directions to each other so that the mating portions of the central element 104 are no longer fully contained within the hollow portions 102b and 106b. In this way, the length of the underwire 100 is extended by an amount corresponding to the combined length of the mating portions no longer contained within the hollow portions 102b and 106b in the extended position.
The underwire 100 may be configured to be extendible by any suitable length, thereby providing a continuous range of cup sizes or fractional cup sizes instead of the discrete cup sizes of conventional underwire brassieres. The underwire 100 may be extendible by any length within a range of 0 to 20 mm with a preferred extension range of 0 to 10 mm. The hollow portions 102b, 106b and/or the mating portions of the central element 104 may be configured to prevent the side arms 102 and 106 from ‘over-extending’ or becoming disconnected from each other. For example, the mating portions of the central element 104 may comprise a protruding element at each end which prevents the removal of the central element's end from the corresponding hollow portion of the side arm.
Starting from an extended position, retraction of the side arms (or movement of the side arms 102 and 106 along the central element 104 towards each other) causes the mating portions of the central element 104 to move within the hollow portions 102b and 106b and the underwire to return to its original, un-extended length.
The hollow portions of the tubes 102b and 106b and the mating portions of the central element 104 may be configured so that the side arms 102 and 106 can slide along the central element 104. Additionally or alternatively, the hollow portions 102b and 106b may be configured so that the side arms 102 and 106 move in a stepwise manner (or between discrete points) along the central element 104.
The underwire 100 is encased in a sheath, fabric pocket or sock, or wire channel (not shown) comprising an elastic material, for example spandex. The assembly of the underwire 100 and the sheath are connected, attached, or affixed to the brassiere cup, for example by sewing.
The sheath has two ends and is closed at both ends of it, so that the underwire 100 is captured within the sheath with the two ends of the underwire 100 being substantially in contact with the corresponding ends of the sheath. The horizontal force exerted by a user's breast will result in both the movement of the underwire 100 to an extended position and the extension or stretching of the sheath. On removal of the horizontal force (e.g. when the breast is removed from the brassiere comprising the underwire 100), the elasticity of the sheath causes the sheath to return to its original, un-extended, length. The force exerted by the ends of the sheath on the underwire 100 then causes the side arms 102 and 106 to return to their original position, thereby causing the underwire 100 to return to its un-extended length.
However, if the user's breast size is greater than the discrete cup size of the brassiere the breast will also exert a significant horizontal or sideways force on the underwire 100. If this horizontal force is greater than the elastic force exerted by the sheath, the side arms 102 and 106 move along the central element 104, thereby causing the underwire 100 to move from an un-extended position to an extended, partially extended, or stretched position. The extent of movement of the side arms 102 and 106 and the resulting extension of the underwire 100, is therefore substantially proportional to the breast weight and/or shape. Accordingly, the underwire 100 will self-adjust, self-regulate, or configure itself to a suitable length and therefore a suitable cup size for an individual user.
It will be appreciated that the extent of movement of the side arms 102 and 106 is also dependent on the elastic force exerted by the sheath and the firmness or flexibility of the brassiere can therefore be controlled through selection of the sheath elasticity.
On removal of the brassiere, the force exerted by the breast is removed. Accordingly, the force exerted by the elastic sheath causes the side arms 102 and 106 to return to their original position, thereby causing the underwire 100 to return to its un-extended length. Hence, the underwire 100 will re-adjust to the specific breast shape of the user at any given time and a brassiere comprising the underwire 100 will continue to provide support and comfort irrespective of fluctuations of breast shape.
A further embodiment of the invention is shown in
A first one of the side arms 302 may be similar to either one of side arms 102 and 106. However, instead of being configured to receive the mating portion of the central element 104, the first side arm 302 is configured to receive a mating portion of the second side arm 304 at a junction 306. Additionally or alternatively, the second side arm 304 may be configured to receive a mating portion of the first side arm 302 at the junction 306.
Accordingly, the second side arm 304 comprises any suitable mating portion that enables the first side arm 302 to be movably connected thereto so that the length of the underwire 100 can be reversibly extended similar to that as described above in relation to
Alternatively, the first side arm 302 may comprise a side arm 102 or 106 whilst the second side arm 304 comprises a metal wire or any other substantially solid (or non-hollow) component comprising e.g. plastic, carbon fibre, glass fibre or any relatively hard material. For example, the second side arm 304 may comprise a central element 104 the length of which has been increased to reach around the breast without the need for an additional side arm. In this embodiment, the first side arm 302 is preferably situated on the underarm side of the underwire 100 because this side of the underwire requires less support than the opposing side (i.e. the side of the underwire configured to be positioned closest to the centre of the brassiere).
A further embodiment of the invention is shown in
The connection between the elastic layer 602 and the mesh pieces 604 and 606 transfers the force exerted by the elastic layer 602 to the side arms 302 and 304. This force acts to draw the side arms towards each other, thereby causing the underwire to return to its un-extended position when not in use.
In alternative embodiments, the mesh fabric may be replaced by any other fabric or material suitable for attachment to the elastic layer 602 (for example by sewing) so that the force exerted by the elastic layer 602 is transferred to the side arms 302 and 304.
The embodiment shown in
In the embodiment of
A further embodiment of the invention is shown in
The portion of the underwire 100 along which the elastic tube 702 extends may be of any suitable length, up to and including the full length or substantially the full length of the underwire 100.
An alternative to the embodiment of
Whilst the embodiment of the invention shown in
It will be appreciated that this description is by way of example only; alterations and modifications may be made to the described embodiment without departing from the scope of the invention as defined in the claims. For example, whilst in the above embodiments of the invention the side arms 102 and 106 comprise female mating portions and the central element 104 comprises male mating portions, it will be appreciated that one or both of the side arms 102 and 106 may comprise a male mating portion with the corresponding end of the central element 104 comprising a female mating portion.
Alternatively, the underwire 100 may comprise more than three members, each adjacent pair of members being connected together via a male and female connection similar to that described above, and each adjacent pair of members preferably including, at, about, around or over its junction, a fabric cover or elastic tube arranged in a way similar to the fabric cover 502 and elastic tube 702 described above to provide an “elastic” function causing the members and hence the underwire 100 to return to the un-extended state when the user removes the brassiere.
Claims
1. An underwire for a brassiere, the underwire comprising:
- at least two members movable relative to each other between a first position and a second position.
2. The underwire of claim 1, wherein:
- the underwire has a first length at the first position and a second length at the second position, the second length being different to the first length.
3. The underwire of claim 2, wherein the second length differs from the first length by a range of up to 10 mm.
4. The underwire of claim 1, wherein:
- the underwire has a first radius of curvature at the first position and a second radius of curvature at the second position, the second radius of curvature being different to the first radius of curvature.
5. The underwire of claim 1, wherein the at least two members comprise a first member and a second member.
6. The underwire of claim 5, wherein the second member comprises a hollow tube configured to receive a first end of the first member.
7. The underwire of claim 6, further comprising a third member.
8. The underwire of claim 5, wherein the second member is situated on the underarm side of the underwire.
9. The underwire of claim 7, wherein the third member is configured to receive a second end of the first member different to the first end.
10. The underwire of claim 5, wherein the first member is made from one or more of:
- metal;
- plastic;
- carbon fibre; and
- glass fibre.
11. The underwire of claim 7, wherein one or both of the second and third members comprises a plastic tube.
12. The underwire of claim 5, further comprising a cover through which at least a portion of at least the first member is inserted.
13. The underwire of claim 12, wherein the cover comprises one or more of:
- elastic material; and
- plastic material.
14. The underwire of claim 13, wherein the cover comprises a plastic tube.
15. The underwire of claim 13, wherein the cover comprises a first layer comprising an elastic material and a second layer comprising a fabric material.
16. The underwire of claim 15, wherein the second layer comprises two disjoint parts, wherein a first one of the two disjoint parts is integrated with or connected to the first member and a second part of the two disjoint parts is integrated with or connected to the second member.
17. The underwire of claim 13, wherein the cover comprises an elastic tube.
18. The underwire of claim 17, wherein the elastic tube is formed from one or more of:
- latex,
- silicone,
- rubber, and
- thermoplastic rubber.
19. The underwire of claim 17, wherein at least a portion of the first member and at least a portion of the second member insert through the elastic tube.
20. The underwire of claim 1, wherein the at least two members are further configured to move between the first position and the second position in accordance with a user breast shape.
21. The underwire of claim 1, wherein the at least two members are configured to move between the first position and the second position in response to a force exerted by the user breast.
22. An underwire assembly for a brassiere, the underwire assembly comprising:
- an underwire according to claim 1; and
- a sheath for containing the underwire.
23. The underwire assembly of claim 22, wherein the sheath comprises an elastic material.
24. A method of manufacturing a brassiere, the method comprising:
- providing an inner panel and an outer panel;
- placing an underwire comprising at least two members movable relative to each other between a first position and a second position or an underwire assembly in accordance with claim 22 between the inner and outer panels; and
- connecting together the inner and outer panels with the underwire or underwire assembly therebetween.
25. A method of manufacturing a brassiere, the method comprising:
- providing an inner panel and an outer panel;
- placing an underwire comprising at least two members movable relative to each other between a first position and a second position or an underwire assembly comprising an underwire comprising at least two members movable relative to each other between a first position and a second position and a sheath for containing the underwire between the inner and outer panels; and
- connecting together the inner and outer panels with the underwire or underwire assembly therebetween, wherein the underwire is in accordance with claim 14 and wherein the method further comprises forming the cover by injection molding.
26. A method of manufacturing a brassiere, the method comprising:
- providing an inner panel and an outer panel;
- placing an underwire comprising at least two members movable relative to each other between a first position and a second position or an underwire assembly comprising an underwire comprising at least two members movable relative to each other between a first position and a second position and a sheath for containing the underwire between the inner and outer panels; and
- connecting together the inner and outer panels with the underwire or underwire assembly therebetween, wherein the underwire is in accordance with claim 16, and wherein the method further comprises connecting the second layer to the first member and to the second member.
Type: Application
Filed: Nov 13, 2012
Publication Date: Nov 7, 2013
Inventor: Changming LIANG (Kwai Chung)
Application Number: 13/675,522
International Classification: A41C 3/12 (20060101);