IMAGE FORMING APPARATUS, AND SHEET FEEDING DEVICE
An image forming apparatus includes an image forming section that forms an image on a recording material, and a feeder that feeds the recording material to the image forming section, wherein the feeder includes a recording material accommodating unit that accommodates recording materials, a suction device that sucks air, forming members that are provided with an opening formed close to the recording materials accommodated in the recording material accommodating unit, and form a negative-pressure space, which has negative pressure due to suction by the suction device, together with the recording material facing the opening, partition members that include edge portions formed close to the opening, are formed so as to extend from the edge portions toward the inside of the negative-pressure space, and partition the negative-pressure space into two or more spaces, and feeding members that feed the recording material pulled toward the forming members when the negative-pressure space has negative pressure.
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This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2012-155053 filed Jul. 10, 2012.
BACKGROUND Technical FieldThe present invention relates to an image forming apparatus, and a sheet feeding device.
SUMMARYAccording to an aspect of the invention, there is provided an image forming apparatus including: an image forming section that forms an image on a recording material; and a feeder that feeds the recording material to the image forming section, wherein the feeder includes a recording material accommodating unit that accommodates recording materials, a suction device that sucks air, forming members that are provided with an opening formed close to the recording materials accommodated in the recording material accommodating unit, and form a negative-pressure space, which has negative pressure due to suction performed by the suction device, together with the recording material positioned at a position facing the opening, partition members that include edge portions formed close to the opening, are formed so as to extend from the edge portions toward the inside of the negative-pressure space, and partition the negative-pressure space into two or more spaces, and feeding members that feed the recording material pulled toward the forming members when the negative-pressure space has negative pressure.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
An exemplary embodiment of the invention will be described in detail below with reference to the accompanying drawings.
An image forming apparatus 1 shown in
Furthermore, the image forming apparatus 1 is provided with a secondary transfer section 20 that collectively transfers (secondarily transfers) the superimposed toner images, which are transferred to the intermediate transfer belt 15, to a sheet. Moreover, the image forming apparatus 1 is provided with a fixing device 60 that fixes the secondarily transferred toner images to the sheet. In addition, the image forming apparatus 1 is provided with a controller 40 and an UI (User Interface) 70. The controller 40 controls the operation of each device (each section). The UI 70 is formed of a display panel or the like, receives information from a user, and displays information to the user. Further, the image forming apparatus 1 is provided with a sheet feeding device 54 that includes a sheet accommodating unit 53 as an example of a recording material accommodating unit.
Each of the image forming units 1Y, 1M, 1C, and 1K is provided with the following electrophotographic devices. First, a charger 12, which charges a photoreceptor drum 11, is provided around the photoreceptor drum 11 that rotates in the direction of arrow A. Further, a laser exposure unit 13 (an exposure beam shown in
The intermediate transfer belt 15 is circularly driven at a predetermined speed in the direction of arrow B shown in
The secondary transfer section 20 includes a back-up roll 25 and a secondary transfer roll 22 that is disposed on the toner image supporting surface of the intermediate transfer belt 15. Here, the secondary transfer roll 22 is disposed so as to be urged against the back-up roll 25 with the intermediate transfer belt 15 interposed therebetween. Furthermore, a secondary transfer bias is generated between the secondary transfer roll 22 and the back-up roll 25, so that the toner images are secondarily transferred to the sheet that is transported to the secondary transfer section 20.
Next, a basic image forming process of the image forming apparatus 1 according to this exemplary embodiment will be described. In the image forming apparatus 1 according to this exemplary embodiment, image data is output from an image reader (not shown) or the like. Further, the image data is subjected to image processing by an image processing device (not shown), are converted into gradation data of four color (Y, M, C, and K) materials, and are output to the laser exposure unit 13.
At the laser exposure units 13, the respective photoreceptor drums 11 of the image forming units 1Y, 1M, 1C, and 1K are irradiated with exposure beams Bm emitted from, for example, semiconductor lasers according to the input gradation data of color materials. The surfaces of the respective photoreceptor drums 11 are scanned and exposed by the laser exposure units 13 after being charged by the chargers 12. Accordingly, electrostatic latent images are formed on the photoreceptor drums 11. Furthermore, after toner images are formed on the photoreceptor drums 11 by the developer units 14, the toner images are transferred to the intermediate transfer belt 15 at the primary transfer sections 10 where the respective photoreceptor drums 11 come into contact with the intermediate transfer belt 15.
After the toner images are sequentially and primarily transferred to the surface of the intermediate transfer belt 15, the toner images are transported to the secondary transfer section 20 by the movement of the intermediate transfer belt 15. At the secondary transfer section 20, the secondary transfer roll 22 is pressed against the back-up roll 25 with the intermediate transfer belt 15 interposed therebetween. At this time, a sheet, which is transported from the sheet accommodating unit 53, is interposed between the intermediate transfer belt 15 and the secondary transfer roll 22.
Accordingly, the unfixed toner images, which are supported on the intermediate transfer belt 15, are collectively and electrostatically transferred to the sheet at the secondary transfer section 20. On the other hand, a sheet is transported to the secondary transfer section 20 from the sheet accommodating unit 53 (sheet feeding device 54) by the transport rolls 52 that are provided on a sheet transport path. After that, the sheet to which the toner images have been electrostatically transferred is transported to a transport belt 55, which is provided on the downstream side of the secondary transfer roll 22 in a sheet transport direction, after being separated from the intermediate transfer belt 15. Further, the transport belt 55 transports the sheet to the fixing device 60.
The sheet feeding device 54 of this exemplary embodiment functions as a part of a feeder that feeds a sheet as an example of a recording material to an image forming section including the image forming units 1Y, 1M, 1C, and 1K and the like. Here, the sheet feeding device 54 is provided with the sheet accommodating unit 53 in which plural sheets are loaded and accommodated. Moreover, the sheet feeding device 54 is provided with feed rolls 59. The feed rolls 59 are formed of a pair of roll-shaped members, and function as feeding members for feeding a sheet, which is pulled toward first to fourth plates 601 to 604 (of which the detail will be described below), toward the downstream side.
Further, the sheet feeding device 54 includes a sheet moving mechanism 58 that holds the uppermost sheet among the plural sheets accommodated in the sheet accommodating unit 53 by suction and moves this sheet to the feed rolls 59. Here, the sheet accommodating unit 53 includes a housing 531. Furthermore, the sheet accommodating unit 53 is provided with a bottom plate 532 that is received in the housing 531, supports the loaded plural sheets from below, and moves the sheets to the upper side in
On the other hand, the sheet moving mechanism 58 includes a box 580 that is formed in the shape of a rectangular parallelepiped. Here, this box 580 includes a first side wall 581 that is disposed along the sheet transport direction, a second side wall 582 (not shown in
Further, the box 580 includes a box-like base part 586 that includes a rectangular opening at the lower portion thereof, and a bottom plate 587 that closes the opening of the base part 586. Furthermore, in this exemplary embodiment, suction ports (not shown in
In detail, the first plate 601 is mounted on the first side wall 581 of the box 580 and disposed along the first side wall 581. Moreover, the first plate 601 is disposed from one end of the first side wall 581 in a longitudinal direction of the first side wall 581 to the other end of the first side wall 581 in the longitudinal direction. On the other hand, the second plate 602 (not shown) is also similar, and the second plate 602 is mounted on the second side wall 582 (not shown) of the box 580 and disposed along the second side wall 582. Further, the second plate 602 is disposed from one end of the second side wall 582 in a longitudinal direction of the second side wall 582 to the other end of the second side wall 582 in the longitudinal direction.
Furthermore, the third plate 603 is mounted on the third side wall 583 of the box 580 and disposed along the third side wall 583. Moreover, the third plate 603 is disposed from one end of the third side wall 583 in a longitudinal direction of the third side wall 583 to the other end of the third side wall 583 in the longitudinal direction. Further, likewise, the fourth plate 604 is mounted on the fourth side wall 584 of the box 580 and disposed along the fourth side wall 584. Furthermore, the fourth plate 604 is disposed from one end of the fourth side wall 584 in a longitudinal direction of the fourth side wall 584 to the other end of the fourth side wall 584 in the longitudinal direction. On the other hand, in this exemplary embodiment, the box 580 is provided on the side opposite to the sheet accommodating unit 53 with the first to fourth plates 601 to 604 interposed therebetween.
When a sheet is fed by the sheet feeding device 54, first, as shown in
After that, in this exemplary embodiment, air present in the box 580 is sucked by a suction device 588 that includes a compressor, a fan, and the like and is discharged to the outside as shown in
In more detail, in this exemplary embodiment, a space (a negative-pressure space having negative pressure) of which four sides are surrounded by the first to fourth plates 601 to 604 functioning as forming members is formed and a rectangular opening 680 (see
Furthermore, when air present in this surrounded space is discharged to the outside, the surrounded space is in a negative pressure state (a state where pressure is lower than atmospheric pressure). Accordingly, a sheet is pulled toward the box 580 (the first to fourth plates 601 to 604). Here, when the sheet is pulled toward the box 580, the first to fourth plates 601 to 604 are pressed by this sheet. Accordingly, the first to fourth plates 601 to 604 are moved toward the box 580.
Therefore, a sheet is attached to the bottom of the box 580 as shown in
Although not described above, fifth and sixth plates 605 and 606 functioning as partition members, which partition the surrounded space into two or more spaces, are provided in addition to the first to fourth plates 601 to 604 in this exemplary embodiment.
Here, each of the fifth and sixth plates 605 and 606 includes an opening-side edge portion 690 formed close to the rectangular opening 680, and is formed so as to extend from the opening-side edge portion 690 toward the inside of the surrounded space. Further, the fifth and sixth plates 605 and 606 are disposed between the first and second plates 601 and 602. Furthermore, the fifth and sixth plates 605 and 606 are disposed at positions that are different from each other in the direction orthogonal to the sheet transport direction. Moreover, the fifth and sixth plates 605 and 606 are disposed along the sheet transport direction.
Further, the fifth and sixth plates 605 and 606 are disposed from the position where the third plate 603 is provided to the position where the fourth side wall 604 is provided. Furthermore, in this exemplary embodiment, the fifth plate 605 is positioned close to the first plate 601 and the sixth plate 606 is positioned close to the second plate 602. Moreover, like the first to fourth plates 601 to 604, the fifth and sixth plates 605 and 606 are provided so as to be movable in the vertical direction of
Here, when the fifth and sixth plates 605 and 606 are not provided and a sheet having a width smaller than a distance between the first and second plates 601 and 602 is accommodated in the sheet feeding device 54, a gap is formed between the sheet and the first plate 601 and between the sheet and the second plate 602. Further, air passes through this gap in this case, so that the suction of a sheet performed by the box 580 is difficult. For this reason, the fifth and sixth plates 605 and 606 are provided between the first and second plates 601 and 602 in this exemplary embodiment. In this case, the above-mentioned gap is not easily formed, so that the suction of a sheet is more reliably performed.
More specific description will be made with reference to
The above-mentioned surrounded space is formed by the fifth plate 605, the sixth plate 606, the bottom of the box 580, a sheet, the third plate 603, and the fourth plate 604 when the fifth and sixth plates 605 and 606 are provided as shown in
On the other hand, since the fifth and sixth plates 605 and 606 are provided as described above in this exemplary embodiment, a sheet having a small size is also able to be sucked. But, for example, the box 580 may also be made small (the size of the bottom portion of the box 580 may be reduced) so that a sheet having a small size is able to be sucked. On the other hand, if a sheet having a large size is sucked in this case, the end portion of the sheet is apt to hang down. Further, the delivery of a sheet to the feed rolls 59 (see
Furthermore, if the box 580 is made small, a suction force for sucking a sheet is apt to be reduced. Moreover, in this case, it is difficult to suck a sheet that has a large size and is heavy.
For this reason, in this exemplary embodiment, the box 580 has been provided with the fifth and sixth plates 605 and 606 without being made small. In this case, not only a sheet having a large size but also a sheet having a small size is stably sucked.
Although not described above, in this exemplary embodiment, an opening 589 is formed at a portion, which is positioned close to the first side wall 581, of the ceiling of the box 580 as shown in, for example,
On the other hand, if the fifth and sixth plates 605 and 606 reach near the ceiling of the box 580 in this case, it is difficult to discharge air of the first and second partitioned spaces 5A and 5B to the outside. For this reason, in this exemplary embodiment, the fifth and sixth plates 605 and 606 are formed as shown in
Here, in
On the other hand, a case where the opening 589 connected to the third partitioned space 5C of
If the opening 589 connected to the third partitioned space 5C is formed as shown in
On the other hand, a case where three (odd number) spaces, that is, the first to third partitioned spaces 5A to 5C are formed has been described in this exemplary embodiment. However, when the partitioned spaces of which the number is an even number are formed, the opening 589 may be formed at one or both of two spaces that are positioned in the middle. On the other hand, when the opening 589 is formed at both of the two spaces, one opening 589 may be formed and the opening 589 may be formed so as to extend over the two spaces.
In the example of the structure shown in
As a result of this structure, when a sheet having a large size is sucked, the first and second plates 601 and 602 come into contact with a sheet prior to the fifth and sixth plates 605 and 606 (the third and fourth plates 603 and 604 come into contact with a sheet prior to the fifth and sixth plates 605 and 606) as shown in
Further, since the dimension of each of the fifth and sixth plates 605 and 606 (dimension in the transverse direction) is smaller than the dimension of each of the first to fourth plates 601 to 604 (dimension in the transverse direction), a gap is formed between the ceiling of the box 580 (the inner surface of the box 580) and an edge portion of the fifth plate 605 (an edge portion positioned on the side opposite to the opening-side edge portion 690 (see
In the example of the structure shown in
Moreover, the fifth plate 605 is disposed while being inclined so as to be close to the first plate 601 toward a sheet as shown in
Here, when a sheet is sucked, the box 580 is moved to the upper side of the sheet as described above and the sheet comes into contact with the lower end portions of the fifth and sixth plates 605 and 606 as shown in
On the other hand, since recesses 587A are formed on the bottom of the box 580 in this example of the structure, the fifth and sixth plates 605 and 606 are received in the recesses 587A when the sheet is sucked. Accordingly, since it is possible to prevent the fifth and sixth plates 605 and 606 from protruding from the bottom of the box 580, it is possible to prevent a gap from being formed between the bottom and the sheet. Therefore, the reduction of a suction force for sucking the sheet is suppressed.
As shown in
In other words, the plural suction ports 587B are formed in this exemplary embodiment so that air can be sucked from each of a space that is formed between the first and fifth plates 601 and 605 when the surrounded space is partitioned by the fifth plate 605, a space that is formed between the fifth and sixth plates 605 and 606 when the surrounded space is partitioned by the fifth and sixth plates 605 and 606, and a space that is formed between the second and sixth plates 602 and 606 when the surrounded space is partitioned by the sixth plate 606. On the other hand, thirty two suction ports 587B are formed in total in this exemplary embodiment. Further, the suction ports 587B are disposed in a lattice shape in this exemplary embodiment.
Furthermore, a first closing member 701 that is formed of a solid plate and closes the suction ports 587B formed in the first area 9A formed in a rectangular shape and a second closing member 702 that is formed of a solid plate likewise and closes the suction ports 587B formed in the third area 9C formed in a rectangular shape are provided as shown in
Here, in this exemplary embodiment, the first and second closing members 701 and 702 are mounted on the box 580 and the suction ports 587B formed in the first area 9A and the suction port 587B formed in the third area 9C are closed by a user when a sheet having a small size is transported. Accordingly, a suction force, when the sheet having a small size is transported, is further increased.
On the other hand, a case where the first and second closing members 701 and 702 are mounted manually by a user has been described here, but moving mechanisms for moving the first and second closing members 701 and 702 may be provided and the suction ports 587B may be closed automatically. Further, the first and second closing members 701 and 702 are not essential. It is possible to discharge air, which is present in the second area 9B, to the outside without the first and second closing members 701 and 702 although suction efficiency is lowered, and, it is possible to suck a sheet having a small size without the first and second closing members 701 and 702.
Furthermore, the first and second closing members 701 and 702 may be formed as shown in
In the case of this example of the structure, each of the protruding pieces 704 is positioned between the suction ports 587B adjacent to each other and opens the suction ports 587B when a sheet having a large size is transported. Further, when a sheet having a small size is transported, the first and second closing members 701 and 702 slide so that the protruding pieces 704 are positioned at the positions facing the suction ports 587B. Accordingly, the suction ports 587B are closed.
Another example of the structure of the sheet moving mechanism 58 will be further described.
In this example of the structure, as shown in
On the other hand, there is a concern that a gap is formed between the third plate 603 and the sheet and a suction force is reduced when the sheet is bent as described above. For this reason, the third plate 603 is divided into two plates 603A and 603B in this exemplary embodiment. In this case, even though the sheet is bent, the lower end portion of the third plate 603 easily follows the sheet. Accordingly, a gap is not easily formed between the third plate 603 and the sheet.
On the other hand, the two plates 603A and 603B are formed so that the right end portion of the plate 603A in
On the other hand, a case where the third plate 603 is divided into the two plates has been described in this example of the structure, but the third plate 603 may be divided into three or more plates. Moreover, a case where the third plate 603 is divided has been described here as an example, but the first plate 601, the second plate 602, and the fourth to sixth plates 604 to 606 may also be divided likewise.
On the other hand, a case where the fifth and sixth plates 605 and 606 are provided has been described above. However, for example, elastic pieces, which are formed in a rectangular shape and elastically deformable, may be mounted instead of the fifth and sixth plates 605 and 606. In this case, when a sheet is sucked, the elastic pieces are curved (bent). Accordingly, the sheet becomes close to the bottom of the box 580. Further, when a state returns to a state where there is no sheet, each of the elastic pieces extends so as to be separated from the bottom of the box 580. Furthermore, the fifth and sixth plates 605 and 606 may not be provided and, for example, cloth or the like may hang down from the bottom of the box 580.
Moreover, a case where the fifth and sixth plates 605 and 606 are disposed along the sheet transport direction has been described above, but the fifth and sixth plates 605 and 606 may be disposed along the direction orthogonal to the sheet transport direction. Further, when two plates such as the fifth and sixth plates 605 and 606 are provided, one plate may be disposed along the sheet transport direction and the other plate may be disposed along the direction orthogonal to the sheet transport direction. Furthermore, two plates, that is, the fifth and sixth plates 605 and 606 have been provided in this exemplary embodiment. However, one plate may be provided and three or more plates may be provided.
Moreover, as shown in
That is, since the first to fourth plates 601 to 604 are used when a sheet having a large size is sucked and the third to sixth plates 603 to 606 are used when a sheet having a small size is sucked in the structure shown in
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Claims
1. An image forming apparatus comprising:
- an image forming section that forms an image on a recording material; and
- a feeder that feeds the recording material to the image forming section,
- wherein the feeder includes a recording material accommodating unit that accommodates recording materials, a suction device that sucks air, forming members that are provided with an opening formed close to the recording materials accommodated in the recording material accommodating unit, and form a negative-pressure space, which has negative pressure due to suction performed by the suction device, together with the recording material positioned at a position facing the opening, partition members that include edge portions formed close to the opening, are formed so as to extend from the edge portions toward the inside of the negative-pressure space, and partition the negative-pressure space into two or more spaces, and feeding members that feed the recording material pulled toward the forming members when the negative-pressure space has negative pressure.
2. The image forming apparatus according to claim 1, further comprising: wherein
- a support member, which is provided with suction ports formed close to the forming members, sucks air present in the negative-pressure space through the suction ports when air present in the support member is discharged by the suction device, and supports the forming members, provided on the side opposite to the recording material accommodating unit with the forming members interposed therebetween,
- the forming members are supported by the support member, are provided so as to be movable toward the support member, and are moved toward the support member by being pressed by the recording material that is moved toward the support member as air present in the negative-pressure space is sucked by the support member, and
- the partition members are also supported by the support member, are provided so as to be movable toward the support member, and are moved toward the support member by being pressed by the recording material that is moved toward the support member as air present in the negative-pressure space is sucked by the support member.
3. The image forming apparatus according to claim 2,
- wherein the partition members are received in the support member when being moved toward the support member by being pressed by the recording material.
4. The image forming apparatus according to claim 3,
- wherein gaps are formed between an inner surface of the support member and opposite-side edge portions, which are positioned on the side opposite to the edge portions, of the partition members when the partition members are received in the support member.
5. The image forming apparatus according to claim 3,
- wherein the partition members are formed so as to extend from the edge portions toward the inside of the negative-pressure space, and are formed in the shape of a plate, and
- through holes, which pass through the partition members in the thickness direction of the partition member, are formed at portions, which are received in the support member, of the partition members.
6. The image forming apparatus according to claim 4,
- wherein the partition members are formed so as to extend from the edge portions toward the inside of the negative-pressure space, and are formed in the shape of a plate, and
- through holes, which pass through the partition members in the thickness direction of the partition member, are formed at portions, which are received in the support member, of the partition members.
7. A sheet feeding device comprising:
- a sheet accommodating unit that accommodates sheets;
- a suction device that sucks air;
- forming members that are provided with an opening formed close to the sheets accommodated in the sheet accommodating unit, and form a negative-pressure space, which has negative pressure due to suction performed by the suction device, together with the sheet positioned at a position facing the opening;
- partition members that includes edge portions formed close to the opening, are formed so as to extend from the edge portions toward the inside of the negative-pressure space, and partition the negative-pressure space into two or more spaces; and
- feeding members that feed the sheet pulled toward the forming members when the negative-pressure space has negative pressure.
8. The sheet feeding device according to claim 7, further comprising: wherein
- a support member, which is provided with suction ports formed close to the forming members, sucks air present in the negative-pressure space through the suction ports when air present in the support member is discharged by the suction device, and supports the forming members, provided on the side opposite to the sheet accommodating unit with the forming members interposed therebetween,
- the forming members are supported by the support member, are provided so as to be movable toward the support member, and are moved toward the support member by being pressed by the sheet that is moved toward the support member as air present in the negative-pressure space is sucked by the support member, and
- the partition members are supported by the support member, are provided so as to be rotatable about predetermined portions thereof, and are rotated so as to approach the support member by being pressed by the sheet that is moved toward the support member as air present in the negative-pressure space is sucked by the support member.
9. The sheet feeding device according to claim 8,
- wherein recesses in which the partition members rotated so as to approach the support member are received are formed on a surface, on which the partition members are mounted, of the support member.
10. The sheet feeding device according to claim 8,
- wherein a plurality of the suction ports of the support member are formed so that air is sucked from each of the two or more spaces partitioned by the partition members, and
- the sheet feeding device further comprises a closing member that closes the suction ports formed so as to correspond to any space of the two or more spaces.
11. The sheet feeding device according to claim 9,
- wherein a plurality of the suction ports of the support member are formed so that air is sucked from each of the two or more spaces partitioned by the partition members, and
- the sheet feeding device further comprises a closing member that closes the suction ports formed so as to correspond to any space of the two or more spaces.
Type: Application
Filed: Feb 13, 2013
Publication Date: Jan 16, 2014
Applicant: FUJI XEROX CO., LTD. (Tokyo)
Inventor: Hiroaki FUJIKURA (Kanagawa)
Application Number: 13/766,026
International Classification: B65H 5/06 (20060101);