METHODS FOR INSTALLING OR REMOVING AND REPLACING A SEGMENT OF A MOORING LINE
Disclosed are methods for replacing a used wire rope segment or for installing a new wire rope segment in a mooring line useful for mooring a floating vessel such as a floating storage and offloading (FSO) vessel. The methods utilize platforms adapted to be mounted onto anchor handling vessels (AHVs) for severing the used wire rope segment and connecting the new wire rope segment thereon.
Latest Chevron U.S.A. Inc. Patents:
- Polyanionic surfactants and methods of making and using thereof
- Process for removing chloride from lipid feedstocks using rejuvenated catalyst
- Synthesis of multiple boundary location scenarios for wells
- Process for the production of renewable distillate-range hydrocarbons
- Methods for dehydrogenation of perhydro-benzyltoluene
The present disclosure relates to methods for installing or removing and replacing a segment of a mooring line, such as used to moor floating storage and offloading vessels.
BACKGROUNDFloating storage and offloading (FSO) vessels keep station using a system of mooring lines terminating at anchoring means, such as suction piles. The mooring lines typically include multiple segments, including at least one chain segment at the anchor and, one chain segment at the FSO, and a wire rope segment there between. The wire rope is made up of multiple strands of steel and is subject to corrosion in a subsea environment over time. For instance, a wire rope having a diameter of about 4 inches may have a design life of about 7-10 years after which the wire rope must be decommissioned or removed. The entire mooring line can be replaced; however, this is extremely costly since the field production has to be shutdown to allow welding on the FSO. In order to replace the wire rope segment of the mooring line, the conventional way is to send divers down to seafloor to disconnect the old wire rope from the adjacent chain segments and connect a new wire rope to the adjacent chain segments. The divers perform the necessary subsea cuts and connections while on the seabed in poor visibility, and manually perform all related physical tasks including lifting. These are dangerous because of the weight and tension on the steel components. If weather turns severe, the divers may be trapped in the subsea environment until conditions are calmer that the boat could resume diving support.
It would be desirable to have a safer method to extend the life of the mooring line by replacing the old wire rope segment which would not require divers to perform operations subsea.
SUMMARYIn one aspect, a method is provided for removing a used segment of a mooring line located on a seabed and replacing the used segment with a new mooring line segment used for mooring a floating vessel. The method includes positioning at a first location above a first end of a mooring line segment to be removed an anchor handling vessel (AHV) having a platform for receiving a mooring line retrieved from the seabed. A lifting line which is secured on one end on the AHV is attached to the mooring line, and the mooring line is retrieved from the seabed. The mooring line is placed on the platform where the line is severed to form a first mooring line severed end and a first segment severed end. The AHV is navigated to a second location above a second end of the mooring line segment, while the mooring line segment to be removed is wound onto a used mooring line reel on the AHV. At the second location, the mooring line is severed to form a second mooring line severed end and a second segment severed end, and the second segment severed end is wound on the used mooring line reel. The method further includes on the platform at the second location, connecting a first end of a new mooring line segment wound on a new mooring line reel on the AHV to the second mooring line cut end. The AHV is then navigated to the first location, while the new mooring line segment is laid down onto the seabed. At the first location, a second end of the new mooring line segment is connected to the first mooring line cut end on the platform, and the mooring line including the new mooring line segment is lowered to the seabed.
In another aspect, a method is provided for installing a new mooring line segment in a mooring line on a seabed used for mooring a floating vessel. The method includes positioning at a first location an AHV having a platform adapted to support a mooring line. A free end of a first mooring line lead is placed on the platform, and a first end of a new mooring line segment is connected to the free end of the first mooring line lead on the platform. The AHV is then navigated to a second location while the new mooring line segment is laid down onto the seabed. At the second location, a second end of the new mooring line segment is connected to a free end of a second mooring line lead on the platform. Finally, the mooring line including the new mooring line segment is lowered to the seabed.
These and other objects, features and advantages of the present invention will become better understood with reference to the following description, appended claims and accompanying drawings where:
A floating vessel can be moored by a mooring line connected to an anchor according to conventional practice. One end of the mooring line is commonly attached to the floating vessel, and the other end of the mooring line is attached to an anchor such as a pile driven into the seabed. The mooring line can be attached to the floating vessel using any convenient arrangement, e.g., at a turret at the bow of the floating vessel. The mooring line includes three segments, a first chain segment attached to the floating vessel, a wire rope segment attached to the first chain segment and a second chain segment attached to the wire rope segment and the anchor. The wire rope segment is substantially on the seabed. Over time, the wire rope segment is subject to corrosion and aging and must be replaced or decommissioned.
The present disclosure will describe methods and apparatus for replacing a used wire rope segment of a mooring line, as well as methods and apparatus for installing a new wire rope segment.
A chain stopper 118 movable between a chain locking position and a released chain position is provided to enable locking the chain in a position securely on the platform 100. In the chain locking position, the chain stopper 118 protrudes from the surface of the chain chute 110 and engages a chain link. In the released chain position, the chain stopper 118 is receded below the surface of the chain chute. The position of the chain stopper relative to the surface of the chain chute is controlled by a control mechanism such as a hydraulic piston (not shown).
Similarly, a wire socket stopper 120 movable between a wire rope locking position and a released wire rope position is provided to enable locking the wire rope in a position securely on the platform 100. In a protruded locking position, the wire socket stopper 120 can engage a fixed element along the wire rope such as a connector also referred to as a union, e.g. a wire socket, at the end of a wire rope. The position of the wire socket stopper 120, either in the protruded locking position or the receded released position, is controlled by a control mechanism such as a hydraulic piston (not shown).
The platform 100 utilizes a positional control mechanism for controlling the position of the chain end relative to the wire rope end. The positional control mechanism can be any appropriate means as would be apparent to one skilled in the art, such as a hydraulic piston (not shown), in which case the stroke distance of the piston determines the range of separation between the chain end and the wire rope end. When the chain stopper 118 and the wire socket stopper 120 are engaged to lock a chain segment and a wire rope segment of a mooring line in position on the platform 100, the piston can be used to control the amount of tension in the mooring line. Hydraulic pistons if present can be connected to a hydraulic power unit on the AHV on which the platform 100 is mounted as would be apparent to one skilled in the art.
The rollers 112 on the wire rope chute protect the wire rope as it passes over the platform 100. This protects a new wire rope segment as it is being laid down from abrasion and damage caused by contact with sharp edges and the like. The rollers 112 also prevent the wire rope from kinking and bending excessively. In addition to protecting the wire rope, the rollers also facilitate smooth movement of the wire rope as a used wire rope segment is being retrieved from the seabed or a new wire rope segment is being laid down, and as the AHV is moving from one location to another.
In order to monitor the wire rope passing through the wire rope chute of the platform, the mooring chain passing through the chain chute of the platform, or the connecting and severing operations on the platform, one or more video cameras 115 may be mounted on the platform 100 or a nearby structure as would be apparent to one skilled in the art. The video camera can be part of a closed-circuit television system which can be monitored by persons remotely. This can reduce the need persons on the platform, thus enhancing the safety of operations. The video camera can also be used to monitor the lowering of a mooring line once a new wire rope has been installed.
In one embodiment, a curved deflector plate 104 is mounted on a support 102 adjacent the platform 100. The deflector plate 104 can be used to direct or guide a used mooring line 24 from the wire rope chute 116 of the platform towards a used mooring line reel 52b located on the AHV 50 (as shown in
The AHV 50 supports one or more reels 52a, 52b and 52c for storing and transporting new wire rope 23 to be installed, temporary working wire 25 to facilitate the disclosed methods and used wire rope 24 to be retrieved from the seabed, respectively.
The AHV 50 can include an A-frame structure 108 (shown in
In one embodiment, in step 310, illustrated in
Again assisted by the remotely operated vehicle 28, in step 312, as illustrated in
Step 316 is illustrated in
The mooring line is then placed on the platform 100 (step 318), as illustrated in
As shown in
As shown in
In one embodiment, as shown in
In step 330, as illustrated in
In one embodiment, as the old wire rope 24 is taken up and wound onto the used wire rope reel 52b, the old wire rope 24 is passed over the curved deflector plate 104 to assist in winding up the old wire rope 24. Optionally, the curved deflector plate 104 includes guides (not shown) over which the wire rope can pass.
In one embodiment, as the old wire rope 24 is taken up and wound onto the used wire rope reel 52b, the old wire rope 24 is passed over rollers 112 in the wire rope chute 116 to protect and facilitate the winding up of the old wire rope 24.
At the second location, a combined mooring line segment including a portion of distal mooring chain 21, temporary work wire 25 and union 22d is positioned on platform 100 with the chain 21 in the chain chute 110 and the temporary work wire 25 in the wire rope chute 116. The distal mooring chain 21 is locked in place using the chain stopper 118, and the temporary working wire 25 is locked in place using the wire socket stopper 120 (step 332). The tension in the combined mooring line segment including the portion of distal mooring chain 21, temporary work wire 25 and union 22d is relieved in step 334 as in step 322 by moving the wire socket stopper 120 and/or the chain stopper 118 relative to one another in order to decrease the distance there between.
In step 336, as shown in
In step 336, as shown in
In step 340, as illustrated in
In one embodiment, as the new wire rope 23 is unwound from the new wire rope reel 52a, it is passed over the curved deflector plate 104 to assist in unwinding the new wire rope 23. Optionally, the curved deflector plate 104 includes guides (not shown) over which the wire rope can pass.
In one embodiment, as the new wire rope 23 is unwound from the new wire rope reel 52a, it passes over rollers 112 in the wire rope chute 116 to protect and facilitate the winding up of the new wire rope 23.
At the first location, a combined mooring line segment including a portion of temporary working wire 25, proximal mooring chain 20 and union 22c (previously connected in step 328) is positioned on platform 100 with the chain 20 in the chain chute 110 and the temporary working wire 25 in the wire rope chute 116. The proximal mooring chain 20 is locked in place using the chain stopper 118, and the temporary working wire 25 is locked in place using the wire socket stopper 120. The tension in the combined mooring line segment is relieved again by moving the wire socket stopper 120 and/or the chain stopper 118 relative to one another in order to decrease the distance there between.
One or more links of the proximal mooring chain 20 are cut to form a proximal mooring chain cut end and a temporary working wire segment cut end. The temporary working wire segment cut end can be union 22c. At this point, temporary working wire 23 is freed completely from the mooring line, and the end of temporary working wire 23 can be completely wound onto the temporary working wire reel 52 on the AHV 50.
In step 342, the new wire rope 23 is connected to the proximal mooring chain 20 on the platform 100. The connection is made by way of union 22e. At this point, the old wire rope segment 24 of the mooring line has been replaced with the new wire rope segment 23. To achieve a desired tension in the mooring line, lengths of mooring line, e.g., chain links, can be added or removed.
The new wire rope is then released from the wire rope chute 116 and the proximal mooring chain 20 is released from the chain chute 110, and the gantry 106 is attached to the mooring line. Using the gantry 106, the mooring line can be lifted above the platform 100, and lowered to the seabed 3. The ROV 28 can assist with disconnecting the gantry 106 from the mooring line.
Although in the process embodiment 300 described above, the proximal mooring chain 20 is described and illustrated as the mooring chain segment closest to the FSO 30 and the distal mooring chain 21 is described and illustrated as the mooring chain segment closest to the pile 17, it should be understood that the proximal and distal mooring chains could be reversed, in which case the replacement of the old wire rope segment 24 would begin at the end of the old wire rope segment closest to the pile 17.
In another embodiment, a process is provided for installing a new mooring line where there was not previously an existing mooring line. In this embodiment, one end of a proximal mooring chain 20 can be attached to an FSO 30, e.g. at the turret 32 of an FSO, The other end can be secured in the chain chute 110 of the platform 100 and locked in place using the chain stopper 118. An end of a new wire rope 23 wound on a new wire rope reel 52 on the AHV 50 can be secured in the wire rope chute 112 and locked in place using the wire socket stopper 120. The end of the new wire rope 23 can be attached to the proximal mooring chain 20 on the platform 100 using a union 22e.
The AHV 50 can then be navigated through the water away from the FSO and towards the intended anchor location (pile 17) while the new wire rope 23 is laid down onto the seabed 3. As described before, in one embodiment, as the new wire rope 23 is unwound from the new wire rope reel 52a, the new wire rope 23 passes over a curved deflector plates 104 having optional guides thereon. As described before, in one embodiment, as the new wire rope 23 is unwound from the new wire rope reel 52a, the new wire rope 23 passes over rollers within the wire rope chute 112. At the distal end of the new wire rope segment 23, the wire rope is secured in the wire rope chute 112, and the distal mooring chain 21 is placed in the chain chute 110 and secured with the chain stopper 118. The distal end of the new wire rope segment is connected to the distal mooring chain 21 using a union 22f. The mooring line can then be lifted by the gantry 106 and lowered to the seabed 3. The distal end of the distal mooring chain 21 can then be attached to pile 17, thus completing the installation of the mooring line anchoring the FSO 30.
Where permitted, all publications, patents and patent applications cited in this application are herein incorporated by reference in their entirety, to the extent such disclosure is not inconsistent with the present invention.
Unless otherwise specified, the recitation of a genus of elements, materials or other components, from which an individual component or mixture of components can be selected, is intended to include all possible sub-generic combinations of the listed components and mixtures thereof. Also, “comprise,” “include” and its variants, are intended to be non-limiting, such that recitation of items in a list is not to the exclusion of other like items that may also be useful in the materials, compositions, methods and systems of this invention.
From the above description, those skilled in the art will perceive improvements, changes and modifications, which are intended to be covered by the appended claims.
Claims
1. A method for removing a used segment of a mooring line located on a seabed and replacing the used segment with a new mooring line segment used for mooring a floating vessel, comprising:
- a. positioning at a first location above a first end of a mooring line segment to be removed an anchor handling vessel having a platform adapted for receiving and securely holding a mooring line retrieved from the seabed;
- b. attaching a lifting line having one end secured on the anchor handling vessel to the mooring line;
- c. retrieving the mooring line from the seabed to the platform using the lifting line;
- d. placing and securing the mooring line on the platform;
- e. severing the mooring line on the platform to form a first mooring line severed end and a first segment severed end;
- f. attaching a first end of a temporary line wound on a temporary line reel on the anchor handling vessel to the first mooring line severed end;
- g. navigating the anchor handling vessel to a second location above a second end of the mooring line segment while simultaneously winding the mooring line segment to be removed onto a used mooring line reel on the anchor handling vessel and laying down the temporary line onto the seabed;
- h. securing the mooring line on the platform at the second location;
- i. severing the mooring line at the second location to form a second mooring line severed end and a second segment severed end;
- j. winding the second segment severed end on the used mooring line reel;
- k. connecting a first end of a new mooring line segment wound on a new mooring line reel on the anchor handling vessel to the second mooring line severed end on the platform;
- l. navigating the anchor handling vessel to the first location while simultaneously winding the temporary line onto the temporary line reel on the anchor handling vessel and laying down the new mooring line segment onto the seabed;
- m. at the first location, connecting a second end of the new mooring line segment to the first mooring line severed end on the platform; and
- n. lowering the mooring line including the new mooring line segment to the seabed.
2. A method for installing a new mooring line segment in a mooring line on a seabed used for mooring a floating vessel, comprising:
- a. positioning at a first location an anchor handling vessel having a platform adapted for receiving and securely holding a mooring line;
- b. placing and securing a free end of a first mooring line lead on the platform;
- c. at the first location, connecting a first end of a new mooring line segment to the free end of the first mooring line lead on the platform;
- d. navigating the anchor handling vessel to a second location while laying down the new mooring line segment onto the seabed;
- e. connecting a second end of the new mooring line segment to a free end of a second mooring line lead on the platform; and
- f. lowering the mooring line including the new mooring line segment to the seabed.
3. The method of claim 1, wherein prior to severing the mooring line in steps (e) and (i), the mooring line is secured on either side of the location of the severing and a predetermined tension is ensured in the mooring line.
4. The method of claim 3, wherein the mooring line is secured on either side of the location of the severing by engaging the mooring line with a first stopper and a second stopper controllable by hydraulics.
5. The method of claim 3, wherein the predetermined tension is ensured by controlling the distance between the first and second stoppers.
6. The method of claim 2, wherein prior to connecting the mooring line in steps (c) and (e):
- each of the first and second mooring line leads is secured by engaging the mooring line lead with a first stopper controllable by hydraulics; and
- the new mooring line segment is secured by engaging the new mooring line segment with a second stopper controllable by hydraulics.
7. The method of claim 1, wherein the lifting line is attached to the mooring line by a remotely operated vehicle.
8. The method of claim 1, wherein:
- the mooring line segment to be removed is a used wire rope segment between a first chain segment and a second chain segment of the mooring line;
- the first location is above a juncture of the first chain segment and the used wire rope segment and the second location is above a juncture of the used wire rope segment and the second chain segment; and
- the mooring line is severed through the first chain segment at the first location to form the first mooring line severed end and the first segment severed end; and
- the mooring line is severed through the second chain segment at the second location to form the second mooring line severed end and the second segment severed end.
9. The method of claim 2, wherein:
- the first mooring line lead is a first chain segment of the mooring line attached to a floating vessel;
- the second mooring line lead is a second chain segment of the mooring line attached to an anchor;
- the first location is above the free end of the first mooring line lead; and
- the second location is above the free end of the second mooring line lead.
10. The method of claim 1, wherein:
- the lifting line is secured to a block suspended from an A-frame on the anchor handling vessel.
11. The method of claim 1, further comprising:
- as the mooring line segment to be removed is wound on the used mooring line reel, passing the mooring line segment over guides on a curved deflector plate on the anchor handling vessel located adjacent the platform to assist the winding of the mooring line segment to be removed.
12. The method of claim 1, further comprising:
- as the mooring line segment to be removed is wound on the used mooring line reel, passing the mooring line segment over rollers mounted on a chute on the platform to protect the mooring line segment during the winding of the mooring line segment.
13. The method of claim 1, further comprising lifting the mooring line off the seabed with a winch wire prior to attaching the lifting line to the mooring line.
14. The method of claim 1 or claim 2, further comprising monitoring the lowering of the mooring line using a video camera.
15. The method of claim 1 or claim 2, further comprising:
- a. prior to lowering the mooring line, adding or removing lengths of mooring line to achieve a desired tension in the mooring line.
16. The method of claim 1 or claim 2, further comprising:
- as the new mooring line segment is laid down from the new mooring line reel and onto the seabed, the new mooring line segment is passed over guides on a curved deflector plate on the anchor handling vessel located adjacent the platform to assist the laydown of the new mooring line segment.
17. The method of claim 1 or claim 2, further comprising:
- as the new mooring line segment is laid down onto the seabed, the new mooring line segment is passed over rollers mounted on a chute on the platform to protect the new mooring line segment during the laydown of the new mooring line segment.
18. The method of claim 1 or claim 2, wherein:
- the ends of the new mooring line segment are connected to the first and second mooring line severed ends by inserting connectors between the ends of the new mooring line segment and the first and second mooring line severed ends.
19. The method of claim 18, wherein the connectors are selected from the group consisting of shackles and H-links.
Type: Application
Filed: Jul 9, 2013
Publication Date: Jan 16, 2014
Applicant: Chevron U.S.A. Inc. (San Ramon, CA)
Inventor: Kai-tung Ma (Springs, TX)
Application Number: 13/937,830
International Classification: B63B 21/20 (20060101);