FOOTWEAR ARTICLE WITH PRESSURE SENSOR
An article of footwear including a pressure sensor arranged in the sole structure, where the sensor includes elongated pressure-sensing cells, each of which has an axis of main extension, each cell having a first and a second carrier film, which are attached to one another by a spacer film having an elongated opening oriented along the axis of main extension, as well as a first and a second electrode on the first and the second carrier film, respectively, where the electrodes are arranged in facing relationship with each other, so that a contact area between them increases with increasing pressure, and an electrically insulating layer is arranged within the opening having a shape such that it locally prevents direct contact between the electrodes where the insulating layer is present and enables the direct contact where it is absent, where the shape is constant or repetitionary along the axis of main extension of the cell.
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The present invention generally relates to an article of footwear, such as e.g. a shoe, a boot, a sandal or the like, in particular an article of footwear equipped with a pressure sensor for measuring pressure exerted by the wearer's foot on the sole structure.
BACKGROUND ARTDocument U.S. 2010/0063779 discloses a shoe with an integrated sensor system. The sensor system collects performance data that are transferred for further use via a communication port. The shoe contains a force sensor arranged in the sole structure for measuring, in a plurality of areas, pressure (force) exerted by the wearer's foot on the sole structure, and an electronic module configured to gather data from the sensors. The module is configured for transmitting the data to an external device for further processing. In one of the embodiments disclosed in U.S. 2010/0063779, the pressure sensor comprises four elongated pressure-sensing cells, each of which contains a first and a second electrode as well as a force-sensitive resistive material disposed between the electrodes to electrically connect the electrodes together. When pressure is applied to the force-sensitive material, its resistivity changes, and the resulting change in resistance is detected by the electronic module. Materials exhibiting volume-based resistance behavior are used as the force-sensitive material: when such material is compressed, conductive particles contained therein move closer together, whereby conductive paths are formed and the resistance decreases. If another resistance vs. pressure characteristic is needed, a suitable force-sensitive material has to be found, which may be difficult.
BRIEF SUMMARYThe disclosure provides an article of footwear including a pressure sensor, wherein the resistance vs. pressure characteristic of the pressure sensing cells enables more flexible adjustments.
The proposed article of footwear (in particular a sports shoe, such as e.g. a running shoe, a tennis shoe or the like) comprises a sole structure for supporting a wearer's foot, an upper for holding the wearer's foot onto the sole structure and a pressure sensor arranged in the sole structure for measuring a pressure exerted by the wearer's foot on the sole structure. The pressure sensor comprises one or more elongated pressure-sensing cells, each of which has an axis of main extension. Each cell comprises a first flexible carrier film and a second flexible carrier film, the first and second carrier films being attached to one another by a spacer film having an elongated opening oriented along the axis of main extension, a first electrode arranged on the first carrier film and a second electrode arranged on the second carrier film, the first and second electrodes being arranged in facing relationship with each other in the opening, in such a way that the first and second electrodes may be brought into contact with each other when pressure is exerted on the cell and that a contact area between the first and second electrode increases with increasing pressure. According to the invention, an electrically insulating layer is arranged within the opening of the spacer. The electrically insulating layer has a shape such that it locally prevents a direct contact between the first and second electrodes where the electrically insulating layer is present and enables the direct contact where the electrically insulating layer is absent. The shape of the electrically insulating layer is constant or repetitionary along the axis of main extension of the cell.
The above-described shape of the electrically insulating layer ascertains that the response of the pressure sensing cell remains at least approximately the same when the point of application of the force (and thus the area of contact between the elements on the first carrier film and the elements on the second carrier film) is displaced along the axis of main extension of the cell. In other words, the response of the pressure sensing cell is at least approximately invariant under a translation along the axis of main extension of the point of application of the force (within the boundaries of the cell). Those skilled in the art will appreciate that this feature will render pressure sensing less dependent on the size of the wearer's foot by suitably positioning and orienting the pressure-sensitive cell(s) in the sole structure. As a consequence, a pressure sensor as used in the context of the invention may be suitable for footwear of different sizes.
Preferably, the one or more elongated sensor cells are located in the sole structure in areas expected to be subjected to pressure maxima when the wearer is standing still, is walking or is running. Advantageously, each sensor cell is located in an area corresponding to a bone or part of bone of a wearer's foot selected from the heel bone, the head of the first metatarsal bone, the head of the fourth or fifth metatarsal bone, the head of the second or third metatarsal bone and the head of the first phalange. Those skilled will appreciate that pressure maxima are typically located under the heel bone, under the heads of the fourth and/or fifth metatarsal bone and under the head of the first phalange when the wearer is standing at rest; when the wearer is walking, the pressure maxima are usually under the heel bone, under the heads of the second and/or third metatarsal bone and under the head of the first phalange.
Preferably, the axis of main extension of each cell is oriented along an axis of main extension of a vertical projection onto the sole structure of the bone to which it corresponds.
The pressure sensing cells are preferably oval, elliptical or rectangular with rounded angles.
According to a preferred embodiment of the invention, the shape of the electrically insulating layer comprises a sequence of generally triangular tooth portions arranged in the manner of a toothed rack in parallel with the axis of main extension.
Preferably, at least one of the first and second electrodes is made of resistive material, e.g. graphite or carbon black. The electrically insulating layer is preferably made of electrically insulating ink.
For equalization of gas pressure inside the opening, each of the pressure sensing cells advantageously comprises a ventilation hole. The ventilation hole may be in fluid communication with the exterior of the pressure sensor (e.g. the atmosphere) or with a gas (e.g. air) reservoir within the pressure sensor. Such gas reservoir could e.g. be a cavity between the first and second carrier films.
As those skilled will appreciate, the pressure sensor could be arranged in different part of the sole structure. For instance, the pressure sensor being arranged on or in the insole. Alternatively, the pressure sensor may be arranged on or in the midsole.
According to a preferred embodiment, the one or more pressure-sensing cells are at least two pressure-sensing cells. The pressure sensor in this case preferably comprises one or more connection strips interconnecting the at least two pressure sensing cells, the one or more connection strips being integrally formed with the at least two pressure sensing cells. The connection strips preferably bear conductors for connecting the first and second electrodes of each pressure-sensing cell with an electronic control module. The connection strips are preferably configured having a serpentine shape in order to offer a greater resiliency to the pressure sensor as a whole.
Preferably, the pressure-sensing cells are configured (in particular by tailoring of the shape of the electrically insulating layer) in such a way that pressures in the range from about 0.1 bar to 7 bar translate into a steady change of the contact area between the resistive electrodes from 0% (at the turn-on pressure, i.e. at the about 0.1 bar) and about 100% (full contact at about 7 bar).
A preferred embodiment of a pressure sensor for an article of footwear comprises a flexible multilayer film structure that includes a forefoot portion and a heel portion. The forefoot portion and the heel portion are connected to each other by a connection strip, which is integrally formed with the multilayer film structure. According to this embodiment, the pressure sensor further comprises a trough-shaped receptacle for an electronic control module, which the connection strip is arranged across and which the connection strip is bonded to. This embodiment of a pressure sensor for an article of footwear has the advantage that stresses occurring in the middle region of the article of footwear during rolling off of the foot are at least partially taken up by the receptacle instead by the connection strip. Additionally, buckling of the pressure sensor is efficiently avoided in this region of the article of footwear.
Preferably, the trough-shaped receptacle is made of plastic material, e.g. PET or epoxy. The edges of the receptacle are preferably rounded where the connection strip crosses them in order to avoid that the connection strip is cut off under the action of mechanical loads.
Advantageously, in the connection strip, the upper (second) carrier film of the pressure sensor is interrupted and detached from the spacer film and the first carrier film in such a way that a tongue or flap is formed, that tongue or flap carrying connection terminals for electrically connecting the multilayer film structure (in particular the pressure-sensing cells thereof) to the electronic control module. Preferably, the tongue or flap is equipped with a crimp connector portion for releasable connection with the electronic control module.
A preferred embodiment of the invention will now be described, by way of example, with reference to the accompanying drawings in which:
An article of footwear, in form of a sports shoe 10 is depicted in
In the illustrated embodiment, the midsole 14.2, which is preferably formed of impact-attenuating material, has a film-type pressure sensor 16 attached to its upper surface. When the insole is in place, the pressure sensor 10 is thus sandwiched between the insole 14.3 and the midsole 14.2.
As best shown in
The configuration of the pressure sensing cells 18 will now be described with reference to
In response to pressure acting on the pressure-sensing cell, at least one of the first and second carrier films 20, 22, deflects towards the other carrier film until the carrier films 20, 22 or the elements on their respective surface come into contact. Once contact is established, the radius of the mechanical contact surface increases with increasing pressure. When a direct contact is established between the electrodes 28 and 30, the electrical resistance between the conductors 34 and 36 becomes finite and a current may flow in consequence. As the contact area between the first and second electrodes 28, 30 increases, the resistance measurable between the conductors 34 and 36 decreases. The positions of the contacts between the resistive electrodes 28, 30 and the respective strip conductor 34, 36, the specific resistance of the resistive electrodes, and the shape of the electrically insulating layer 32 determines the pressure-dependent cell resistance.
The electrical response function of the pressure-sensing cells, i.e. the resistance versus pressure, may be adjusted in a predetermined manner by suitably shaping the insulating layer 32, because the electrically insulating layer 32 locally prevents a direct contact between the first and second electrodes 28, 30 whereas the direct contact is possible in those areas where the electrically insulating layer 32 is absent. The other parameters of the pressure-sensitive cells, e.g. the materials of the electrodes, need not be adapted.
The shape of the electrically insulating layer 32 being constant or repetitionary along the axis of main extension A, the electrical response of the cell 18 will be substantially independent of the exact position on axis A of the point of application of the compressive force. In the illustrated embodiment, the electrically insulating layer 32 comprises a sequence of generally triangular tooth portions 42 arranged in the manner of a toothed rack disposed in parallel with the axis of main extension A. As best illustrated in
For fixation of the pressure sensor 16 to the sole structure 14 (in this example the midsole), the pressure sensor 16 comprises one or more fixation pads 44 (see
The pressure sensor 16 further comprises an electronic control module 46, which is mechanically attached to the multilayer film structure of the pressure-sensor 10. Connection strips 48 interconnect the pressure sensing cells 18 and the electronic control module 46. The connection strips 48 are integral part of the multilayer film structure of the pressure sensor 16 and carry conductive tracks that electrically connect the first and second electrodes of each pressure-sensing cell 18 with the electronic control module 46. One or more of the connection strips 48 have a serpentine shape to act as springs and to thereby increase the pressure-sensor's elasticity in the sensor plane.
The electronic control module 46 preferably comprises an application-specific integrated circuit (ASIC), a field-programmable gate array (FPGA), a microprocessor, or the like. Advantageously, the electronic control circuit is configured for wirelessly transmitting the collected pressure data or any data derived therefrom to a receiver appliance having a user interface. Such receiver appliance could include a (wrist-) watch, the wrist receiver of a heart rate monitor, a handheld computer, a mobile phone, a portable media player or the like. In the illustrated embodiment, the electronic control module 46 is arranged in a cavity or well of the midsole 14.2. The cavity or well may be located elsewhere in the sole structure 14 in other embodiments.
For equalization of gas pressure inside the opening 26 of the spacer 24, each pressure-sensing cell 18 comprises a ventilation hole 58 (best shown in
The reference resistor 54 and the resistive electrodes 28, 30 of the pressure-sensing cells are preferably obtained by printing of carbon ink on the respective carrier film. The strip conductors 34, 36 are preferably made of silver ink. The electrically insulating layer 32 in each pressure-sensing cell 18 is preferably also a printed layer. Alternatively, the electrically insulating layer 32 could be laminated on the carrier film and a resistive electrode.
In the area of the connection strip 64, the upper (second) carrier film of the pressure sensor is interrupted and detached from the spacer film and the first carrier film in such a way that a tongue or flap 68′ is formed. This tongue or flap 68 carries those parts of the strip conductors 34, 36 which are connected to the electronic control module 46. Preferably, the tongue or flap 68′ is equipped with a crimp connector portion (not shown) to removably connect the electronic control module 46 to the film structure of the pressure sensor 16′. In the connection strip 64, the strip conductors are all routed between the bottom (first) carrier film and the spacer. Accordingly, feedthrough contacts are arranged to lead those strip conductors that are normally sandwiched between the second carrier film and the spacer to the first carrier film. Similar feedthrough contacts are provided to lead those strip conductors that are normally sandwiched between the first carrier film and the spacer to the tongue or flap 68′.
While specific embodiments have been described in detail, those with ordinary skill in the art will appreciate that various modifications and alternatives to those details could be developed in light of the overall teachings of the disclosure. Accordingly, the particular arrangements disclosed are meant to be illustrative only and not limiting as to the scope of the invention, which is to be given the full breadth of the appended claims and any and all equivalents thereof.
Specifically, in the embodiment described in detail, the pressure-sensing cells 18 are configured as so-called through-mode pressure-sensing cells. In these cells, the electrodes that are in contact with the conductors leading to each cell are arranged on the first and the second carrier film, respectively. Those skilled will understand that the pressure-sensing cells could also be configured as so-called shunt-mode pressure-sensing cells, wherein a first and a third electrodes are in contact with the conductors leading to each cell and are arranged on the same carrier film. The second electrode is in this case a shunt element, which is brought into contact with the first and the third electrode when pressure is applied. The electrically insulating layer in this case locally prevents a direct contact between the first and the second electrode, and possibly also between the third and the second electrode.
Claims
1. An article of footwear, comprising a sole structure for supporting a wearer's foot and an upper for holding the wearer's foot onto the sole structure, wherein said article of footwear comprises a pressure sensor arranged in said sole structure for measuring a pressure exerted by the wearer's foot on the sole structure, said pressure sensor comprising one or more elongated pressure-sensing cells, each of said pressure sensing cells having an axis of main extension and comprising
- a first flexible carrier film and a second flexible carrier film, said first and second carrier films being attached to one another by a spacer film having an elongated opening oriented along said axis of main extension,
- a first electrode arranged on said first carrier film and a second electrode arranged on said second carrier film, at least one of said first and second electrodes made of resistive material, said first and second electrodes being arranged in facing relationship with each other in said opening in such a way that said first and second electrodes may be brought into contact with each other when pressure is exerted on said pressure-sensing cell and that a contact area between said first and second electrode increases with increasing pressure,
- wherein an electrically insulating layer is arranged within the opening of said spacer, said electrically insulating layer having a shape so as to locally prevent a direct contact between said first and second electrodes where said electrically insulating layer is present and to enable said direct contact where said electrically insulating layer is absent, said shape being constant or repetitionary along said axis of main extension.
2. Article of footwear as claimed in claim 1, wherein said one or more elongated sensor cells are located in said sole structure in areas expected to be subjected to pressure peaks when the wearer is standing still, is walking or is running.
3. Article of footwear as claimed in claim 1, wherein each of said one or more elongated sensor cells is located in an area corresponding to a bone or part of bone of a wearer's foot selected from the heel bone, the head of the first metatarsal bone, the head of the fourth or fifth metatarsal bone, the head of the second or third metatarsal bone and the head of the first phalange.
4. Article of footwear as claimed in claim 3, wherein the axis of main extension of each cell is oriented along a vertical projection onto the sole structure of an axis of main extension of the bone to which it corresponds.
5. Article of footwear as claimed in claim 1, wherein each of said pressure sensing cells is oval, elliptical or rectangular with rounded angles.
6. Article of footwear as claimed in claim 1, wherein the shape of said electrically insulating layer comprises a sequence of generally triangular tooth portions arranged in the manner of a toothed rack in parallel with said axis of main extension.
7. Article of footwear as claimed in claim 1, wherein one of said first and second electrodes that is made of resistive material is made of graphite.
8. Article of footwear as claimed in claim 1, wherein said electrically insulating layer is made of electrically insulating ink.
9. Article of footwear as claimed in claim 1, wherein each of said pressure sensing cells comprises a ventilation hole, in communication with the exterior or a gas reservoir, for equalization of gas pressure inside said opening.
10. Article of footwear as claimed in claim 1, wherein said sole structure comprises an insole, said pressure sensor being arranged on or in said insole.
11. Article of footwear as claimed in any one of claim 1, wherein said sole structure comprises a midsole, said pressure sensor being arranged on or in said midsole.
12. Article of footwear as claimed in claim 1, wherein said one or more pressure-sensing cells are at least two pressure-sensing cells, and wherein said pressure sensor comprises one or more connection strips interconnecting said at least two pressure sensing cells, said one or more connection strips being integrally formed with said at least two pressure sensing cells, and said one or more connection strips bearing conductors for connecting the first and second electrodes of each pressure-sensing cell with an electronic control module.
13. Article of footwear as claimed in claim 12, wherein at least one of said connection strips has a serpentine shape.
14. Article of footwear as claimed in claim 1, wherein said article of footwear is a sports shoe.
15. A pressure sensor for an article of footwear, comprising a flexible multilayer film structure that includes a forefoot portion, a heel portion and a connection strip that connects the forefoot portion to the heel portion, the connection strip being integrally formed with the multilayer film structure, wherein the pressure sensor further comprises a trough-shaped receptacle for an electronic control module, which receptacle the connection strip is arranged across and bonded to.
16. Article of footwear as claimed in claim 1, wherein the first and second electrodes comprise a plurality of generally triangular portions, which protrude in interdigitating manner from long sides of the pressure-sensing cell into the opening so as to form a repetitionary pattern along the axis of main extension and wherein the electrically insulating layer comprises a plurality of separate, spindle-shaped portions, each of which is arranged so as to cover areas, in which sides of neighbouring triangular portions of the first electrode run alongside one another.
Type: Application
Filed: Apr 11, 2012
Publication Date: Feb 6, 2014
Applicant: IEE INTERNATIONAL ELECTRONICS & ENGINEERING S.A. (Ecternach)
Inventors: Andreas Steier (Pellingen), Aloyse Kirsch (Itzig), Mathias Massing (Konz)
Application Number: 13/642,610
International Classification: A43B 7/00 (20060101);