MOTORIZED WINDOW SHADE MECHANISM
A motorized window shade assembly for controlling an amount of light through a porthole. A spring roller is positioned by a first side of the porthole and has a torsion spring for imparting a rotating force to the spring roller. A shade is supported by the spring roller and has a first end fixed to the spring roller and a second end extendable over the porthole. A shade actuator is connected to the shade, the shade actuator having one or more of a pulley and cable for moving the second end of the shade across the porthole. A motor assembly is positioned proximate a second side of the porthole, the motor assembly having a motor which receives operating power from a power source. The motor is releasably coupled to the shade actuator for selectively supplying motor-controlled operation to the shade actuator.
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1. Field of the Invention
The present invention is directed to a motorized window shade assembly adapted in particular for use in windows of airplanes, that is readily assembled and installed, and which provides convenient and reliable operation. More particularly, the present invention is directed to an improved motorized window shade assembly for an airplane which provides a mechanism for opening a window shade in the assembly without electrical power, such as in an emergency condition.
2. Description of the Related Art
The motorized window shade assembly disclosed in U.S. Pat. No. 6,186,211 was a major improvement over other mechanisms of this type known at that time. For example, it was highly effective in reducing the number of components required, increasing reliability, and meeting the rigid requirements associated with use aboard aircraft. Further improvements of window shade mechanisms are disclosed in U.S. application Ser. No. 12/943,569 filed on Nov. 10, 2010, which is incorporated by reference herein.
In the event of an emergency condition in an airplane which, in certain instances, may result in a loss of cabin power and require an emergency landing, motorized window shades are rendered inoperable. Thus, any window shades that are partially or fully in their deployed (i.e. closed or light blocking) position, will remain in that position and cannot be easily opened. Although a passenger or flight crew member may be able to force a shade to its opened position by the application of manual force, such action may cause damage to certain components of the shade assembly. In addition, the existence of certain flight regulations require crew members to have visual confirmation of the outside environment of the aircraft before an airplane safety hatch and/or emergency egress chute is deployed. Thus, there is a need to provide airplane crew members with the ability to raise a shade of a motorized shade assembly to an opened position, such as in the event of a loss of cabin power, and without damaging components of the shade assembly.
SUMMARY OF THE INVENTIONOne object of the present invention is to provide an improved motorized window shade assembly.
Another object of the present invention is to provide a motorized window shade assembly for an airplane having a manual override feature which allows the shade to be moved to an opened (i.e. not light blocking) position without the use of external electrical power.
A further object of the present invention is to provide a motorized window shade assembly for an airplane having two electrically deployable shades which can both be simultaneously moved from a fully or partially closed position to an opened position upon activation of a manual override switch.
These and other objects are attained in accordance with one aspect of the present invention directed to a motorized mechanism for operating a window shade for controlling the amount of light admitted through a window of an airplane. The motorized mechanism includes a window shade adapted to be extended from and retracted onto a torsion spring roller rod disposed proximate an airplane window or porthole. A motor is included in the window shade assembly and is coupled to a motor-driven pulley. A cable is looped between the motor-driven pulley and a second pulley, the second pulley being secured to the housing remotely from the first pulley and, preferably, to an end of the torsion spring roller rod. A component is coupled to a leading edge of the window shade and guided by a rail assembly based on motion of the cable in response to motor driven rotation of the motor-driven pulley to extend or retract the window shade across the window. The torsion spring roller rod is mounted on one side of the airplane window (e.g. the top) and the motor is mounted on the other side (e.g. the bottom). The motor is movably seated in a cam holder connected to a manual switch. Activation of the switch unseats the motor from the cam holder and allows the shade to move to its closed position under the influence of stored mechanical energy in the torsion spring roller.
In accordance with one aspect of the invention, a motorized window shade assembly is disclosed for controlling an amount of light through a porthole formed in a panel. The window shade assembly includes a spring roller positioned proximate a first side of the porthole and having a torsion spring for imparting a rotating force to the spring roller, a shade supported by the spring roller and having a first end fixed to the spring roller and a second end extendable over the porthole, a shade actuator connected to the shade, the shade actuator having one or more of a pulley and cable for moving the second end of the shade across the porthole. The shade assembly further includes a motor assembly positioned proximate a second side of the porthole, the motor assembly having a motor which receives operating power from a power source, the motor being releasably coupled to the shade actuator for selectively supplying motor-controlled operation to the shade actuator, wherein when the motor is coupled to the shade actuator and operating power is supplied to the motor, the second end of the shade can be selectively extended over, and retracted from, the porthole. The shade assembly also includes a manually operated mechanism connected to the motor assembly, the mechanism causing decoupling of the motor from the shade actuator during activation of the release mechanism, wherein if the second end of the shade is positioned away from the spring roller, the second end of the shade is retracted towards the spring roller under the influence of the rotating force, and wherein the motor is re-coupled to the shade actuator upon deactivation of the mechanism.
With reference to
The pleated shade 7 is made from any known type of pleated material, such as fabric, etc., conventionally used for window shades which can be compressed relatively tightly to a height less than one-half inch, for example, so that it occupies a minimal amount of space proximate the porthole 3 to provide an unimpeded view and to allow light to pass completely unobstructed through the porthole. As shown in
Guide holes are provided near left-side and right-side edges of the pleated shade 7, through which a left-side shade alignment cord 52 (
In addition to the pleated shade 7, the translucent shade also includes a carrier fabric such as a non-pleated translucent fabric (hereinafter, “phantom fabric”) positioned between the pleated shade 7 and the porthole 3. As used herein, “translucent shade” includes the pleated shade 7 and the phantom fabric 9. The phantom fabric 9 has a first or fixed end attached to a spring roller 70 (
The rail member 25 operates in a similar manner to the guide rail of the device depicted and described in U.S. application Ser. No. 12/943,569. For example, the rail member 25 is maintained between a left-side frame member and a right-side frame member (47, 49 in
The spring roller 70 includes a torsion spring which, when tensioned, exerts a torque on the spring roller to bias the phantom fabric 9 in an “up” or open direction, i.e., to cause an extended portion of the phantom fabric 9 to roll up on the spring roller. The spring roller 70 operates in a manner similar to a standard shade roller mechanism typically used for home window treatments, wherein, so long as a tension is applied to a free end of a shade material connected to such a roller mechanism, or the roller mechanism is otherwise locked to prevent rotation, the shade material will remain in its extended position. However, if the shade mechanism is unlocked or a force on a free end of the shade material is removed, the torsion spring will cause the shade material to roll up around the roller mechanism.
The opaque shade 5 has a fixed end attached to a second spring roller 72 positioned above, and slightly misaligned with, the spring roller 70 (
Focusing initially on the operation of the translucent shade 7, an axle, or shaft, 33 is configured to be inserted into a through-hole in the movable rail member 25. As best shown in
A similar operating arrangement is provided for the opaque shade 5 except that a synchronous cable 63a is used by motor 69a to directly drive an active carrier 44 positioned in the right-side rack 48 which causes indirect movement, via coupling with axle 33a in rail member 25a, of a passive carrier 42 engaged with the left-side rack 47. As explained more fully in U.S. application Ser. No. 12/943,569, each passive carrier provides a pass-through bore through which the respective synchronous cables 5 (63, 63a) can extend so that operation of, for example, motor 63 for controlling movement of the translucent shade will not cause movement of the opaque shade and vice versa.
With reference to
With reference to
A close-up depiction of a motor assembly having a mount 100 and the motor 69 is shown in
A gear support 110 is provided for mounting a shaft 130 to the frame member 47. The shaft 130 is connected to a pair of bearing gears 120, 121 and a pulley 126. The pulley includes a slot 127 for receiving the synchronous cable 63 so that rotation of the shaft 130 will cause raising and lowering of the translucent shade. Coupling of the motor 69 to the shaft 130 allows the motor to raise and lower the translucent shade. This coupling is accomplished by providing a rotor seat 125 in the shaft 130. With the motor 69 mounted on the motor mount 100 and, specifically, on the movable table 102, a front face of the motor is received in an upstanding part 106 of the movable table. The upstanding part contains a throughhole 108 through which a rotor 128 (see
As shown in
As explained above, under normal operating conditions electrical power from the airplane is used to power the motors 69, 69a such that when a user activates a control switch, the motors will raise or lower the translucent shade 7 and the opaque shade 5 in their intended manner. In the event of a power failure or an otherwise malfunction of the motorized shade assembly, and in the event the shades are deployed over the porthole 3—thereby obstructing view to the environment outside of the airplane—the shades must be capable of being returned to their opened position so that the outside environment of the airplane can be observed. This is accomplished, in accordance with the present invention, by providing a passive mechanism such as a switch 150. It is intended that the passive switch be accessible via a throughhole on an airplane panel behind which the shade assembly is installed. For example, activation of the mechanism 150 can be accomplished by inserting a narrow tool, such as a pin, etc., into the throughhole to activate the mechanism 150.
As best shown in
In a typical environment of the motorized window shade assembly 1, the translucent and opaque shades may be fully or partially deployed to extend over the porthole 3. As explained above, when the shades are extended, they are unrolled, via movement of synchronous cables 63, 63a from their respective spring rollers 70, 72. The unrolling of the shades increases the spring tension in the spring rollers, as is known in the art. The motor 69, 69a are of a particular design wherein, when the rotor 128 is seated in pulley shaft 130 and the motor is in an “off” state, i.e. an up/down switch is not selected, the spring tension in the spring rollers 70, 72 is insufficient to cause rotation of the rotor. If this was not the case, involuntary raising of the shades would result when the motors are “off”. It should be appreciated, however, that for heavier shades and/or for other types of motors, a brake mechanism may be employed to hold the shades in their intended deployed positions.
In the event operating power to the shade assemblies ceases, or a shade assembly otherwise malfunctions, the shades can be returned to their fully-opened positions by activation of switch 150. This is accomplished by applying a force to the button 151 in a direction of arrow B shown in
When movable table 102 is moved, rotor 128 becomes unseated from rotor seat 125. Once this occurs, torsion spring force in the spring roller 70 will cause the translucent shade 7 to roll up about its spring roller 70 and, thereby, expose the porthole 3. Specifically, the spring roller 70 will roll up the phantom fabric 9 which will cause collapsing of the pleated shade. As will be appreciated, raising of the opaque shade 5 occurs in a similar manner via rotation of cam arm 152a in a clockwise direction which will cause the opaque shade 5 to roll up on spring roller 72.
It should be noted that the switch 150 is a passive, i.e. “mechanical” switch which does not require any electricity for activation. The switch, therefore, allows the deployed shades to be raised by way of stored torsion spring force from the respective spring rollers 70, 72. It should also be noted that the switch 150 will need to be depressed for a specific amount of time (typically less than several seconds) so that the rotor 128 remains dislodged from the rotor seat 125 until the shades are returned to their fully-opened positions above porthole 3. Once the switch 150 is released, table 102 returns to its position depicted in
Claims
1. A motorized window shade assembly for controlling an amount of light through a porthole formed in a panel, the porthole having a first side and second side, comprising:
- a spring roller positioned proximate the first side of the porthole and having a torsion spring for imparting a rotating force to the spring roller;
- a shade supported by the spring roller and having a first end fixed to the spring roller and a second end extendable over the porthole;
- a shade actuator connected to the shade, the shade actuator having one or more of a pulley and cable for moving the second end of the shade across the porthole;
- a motor assembly positioned proximate the second side of the porthole, the motor assembly having a motor which receives operating power from a power source, the motor being releasably coupled to the shade actuator for selectively supplying motor-controlled operation to the shade actuator, wherein when the motor is coupled to the shade actuator and operating power is supplied to the motor, the second end of the shade can be selectively extended over, and retracted from, the porthole; and
- a manually operated mechanism connected to the motor assembly, the mechanism causing decoupling of the motor from the shade actuator during activation of the mechanism, wherein if the second end of the shade is positioned away from the spring roller, the second end of the shade is retracted towards the spring roller under the influence of the rotating force, and wherein the motor is re-coupled to the shade actuator upon deactivation of the mechanism.
2. The motorized window shade assembly of claim 1, wherein the motor assembly comprises a movable table and a spring which biases the table in a direction towards the shade actuator so that the motor is in a position to control operation of the shade actuator.
3. The motorized window shade assembly of claim 2, wherein the mechanism comprises an actuator arm connected to the table for moving the table in a direction away from the shade actuator to cause decoupling of the motor from the shade actuator upon activation of the release mechanism.
4. The motorized window shade assembly of claim 3, wherein the mechanism further comprises a cam arm.
5. The motorized window shade assembly of claim 3, wherein the panel is a panel for an airplane, wherein the first side of the porthole comprises a top of the porthole and wherein a second side of the porthole comprises a bottom of the porthole.
6. The motorized window shade assembly of claim 1, wherein the shade comprises a pleated fabric and a phantom fabric, the phantom fabric being positioned between the porthole and the pleated fabric, and wherein the first end of the shade comprises a first end of the phantom fabric.
7. The motorized window shade assembly of claim 6, wherein the pleated fabric and phantom fabric comprise translucent material.
8. The motorized window shade assembly of claim 3, wherein the shade comprises a pleated fabric and a phantom fabric, the phantom fabric being positioned between the porthole and the pleated fabric, and wherein the first end of the shade comprises a first end of the phantom fabric.
9. The motorized window shade assembly of claim 8, wherein the spring roller comprises a first spring roller, the shade comprises a first shade, the shade activator comprises a first shade activator, and the motor assembly comprises a first motor assembly, the shade assembly further comprising:
- a second spring roller proximate the first spring roller;
- a second shade supported by the second spring roller and having a first end fixed to the second spring roller and a second end extendable over the porthole;
- a second shade actuator connected to the second shade and having one or more of a pulley and cable for moving the second end of the second shade across the porthole;
- a second motor assembly positioned proximate the second side of the porthole, the second motor assembly having a motor releasably coupled to the second shade actuator, wherein when the second motor is coupled to the second shade actuator and operating power is supplied to the second motor, the second end of the second shade can be selectively extended over, and retracted from, the porthole; and
- wherein said manually operated mechanism is connected to the second motor assembly, the mechanism causing the first and second motors to decouple from their respective first and second shade actuators, wherein if the second ends of the first and second shades are positioned away from their respective first and second spring rollers, the second ends of the first and second shades are retracted towards their respective spring rollers under the influence of their respective rotating forces, and wherein the first and second motors are re-coupled to their respective shade actuators upon deactivation of the mechanism.
10. The motorized window shade assembly of claim 9, wherein the second shade comprises an opaque material.
11. The motorized window shade assembly of claim 9, wherein the manually activated mechanism comprises a contact surface for engagement by a tool applying a pressing force.
12. An improved motorized window shade assembly for controlling an amount of light through a porthole formed in a panel, the porthole having a first side and second side, the window shade assembly having a spring roller positioned proximate the first side of the porthole and having a torsion spring for imparting a rotating force to the spring roller, a shade supported by the spring roller and having a first end fixed to the spring roller and a second end extendable over the porthole, a shade actuator connected to the shade, the shade actuator having one or more of a pulley and cable for moving the second end of the shade across the porthole, and a motor positioned proximate a second side of the porthole which receives operating power from a power source, the improvement comprising:
- a movable table mounted to the motor for releasably coupling the motor to the shade actuator for selectively supplying motor-controlled operation to the shade actuator, wherein when the motor is coupled to the shade actuator and operating power is supplied to the motor, the second end of the shade can be selectively extended over, and retracted from, the porthole; and
- a manually operated mechanism connected to the movable table, the release mechanism moving the movable table for decoupling the motor from the shade actuator during activation of the release mechanism, wherein if the second end of the shade is positioned away from the spring roller, the second end of the shade is retracted towards the spring roller under the influence of the rotating force, and wherein the motor is re-coupled to the shade actuator upon deactivation of the mechanism.
13. The improved motorized window shade assembly of claim 12, further comprising a spring which biases the table in a direction towards the shade actuator so that the motor is selectively maintained in a position to control operation of the shade actuator.
14. The improved motorized window shade assembly of claim 13, wherein the mechanism comprises an actuator arm connected to the movable table for moving the table in a direction away from the shade actuator to cause decoupling of the motor from the shade actuator.
15. The improved motorized window shade assembly of claim 14, wherein the mechanism further comprises a cam arm.
16. The improved window shade assembly of claim 15, wherein the panel is a panel for an airplane, wherein the first side of the porthole comprises a top of the porthole and wherein a second side of the porthole comprises a bottom of the porthole.
17. The improved motorized window shade assembly of claim 12, wherein the shade comprises a pleated fabric and a phantom fabric, the phantom fabric being positioned between the porthole and the pleated fabric, and wherein the first end of the shade comprises a first end of the phantom fabric.
18. The improved motorized window shade assembly of claim 15, wherein the shade comprises a pleated fabric and a phantom fabric, the phantom fabric being positioned between the porthole and the pleated fabric, and wherein the first end of the shade comprises a first end of the phantom fabric.
Type: Application
Filed: Jan 13, 2012
Publication Date: Feb 20, 2014
Applicant: Aerospace Technologies Group Inc. (Boca Raton, FL)
Inventor: Byron Knowles (West Palm Beach, FL)
Application Number: 13/979,118
International Classification: A47H 5/032 (20060101);