TILES, ROOF AND BUILDING STRUCTURE
Tiles comprising a mating surface and a roofing surface, wherein the roofing surface is elevated above the mating surface and is shaped to guide or direct a liquid to flow from an upstream first end to a downstream second end under the influence of gravity when the mating surface rests on a leveled surface, and wherein the mating surface comprises a mating or coupling means which is adapted to make complementary mating or coupling engagement with a support member or a support surface having a complementary mating or coupling means.
The present invention relates to roof tiles, and more particularly to modular roof tiles having a mating surface for mated insertion onto the support surface of a structure for rapid assembly. The present invention also relates to roofs and building structures comprising roof tiles.
BACKGROUND OF THE INVENTIONRoofs are present in many building structures to shield against adverse weathering such as rain, heat and snow or hail. Conventional roofs typically comprise a sloped roof surface arrange to drain rain water and the sloped surface is typically elevated above a support surface to provide thermal insulation. Such typical roofs have been disclosed in US patent numbers U.S. Pat. No. 5,660,004 and U.S. Pat. No. 7,866,092.
A typical roof is constructed from an ensemble of roof panels or roof tiles. Exemplary roof panels and roof tiles are disclosed for example in US patent numbers U.S. Pat. No. 4,890,432, U.S. Pat. No. 6,519,905 and U.S. Pat. No. 7,003,922. For example, the roofing system of U.S. Pat. No. 6,519,905 is adapted to be supported on a support surface, and the system comprises a plurality of panels arranged in partially overlapping relation to form a roof. Each of the panels has first and second side edges, an upper and lower surface providing a series of barrels and pans, a first side region defining a portion of a barrel and a first cylindrical mating surface, and a second-side region defining a portion of a pan and a second cylindrical mating surface, wherein the panels are arranged in overlapping relation so that the first and second mating surfaces are sealing engaged.
The roofing system of U.S. Pat. No. 4,890,432 comprises an interlocking roof tile formed as a single integral member having at least two tile elements lying in different planes so that a step is formed between them. The tile elements are offset from each other both along a row direction and transverse to a row direction so that one tile element will lie in a row above and laterally offset from each other.
The roofing system of U.S. Pat. No. 7,003,922 discloses an extruded concrete interlocking roof tile having upper and under surfaces, upper and lower edges, two opposite side edges, with the upper surface having a recess extending transversely between two opposite edges adjacent the upper edge for receiving a lower edge region of an adjacent tile in an overlapping relationship, and in that an integral spacer acts between the recess floor and the under-surface of the adjacent tile.
Roof tiles of known roofing systems are typically laid and fastened on a roofing frame having a predefined inclination and the roof tiles are also arranged such that adjacent roof tiles are also interlocked. While such roof tiles have been used for a long time, it is appreciated that improvements are desirable.
SUMMARY OF THE INVENTIONThere is provided a tile comprising a mating surface and a roofing surface, wherein the roofing surface is elevated above the mating surface and is shaped to guide or direct a liquid to flow from an upstream first end to a downstream second end under the influence of gravity when the mating surface rests on a leveled surface, and wherein the mating surface comprises a mating or coupling means which is adapted to make complementary mating or coupling engagement with a support member or a support surface having a complementary mating or coupling means.
In an example, the first end and the second end of the roofing surface are at different elevation levels relative to the leveled surface and collectively define a draining slope on the roofing surface when the mating surface rests on the leveled surface.
The mating or coupling means on the support member or the support surface may comprise a coupling or engagement surface on which there is formed a plurality of coupling or engagement members, the plurality of coupling or engagement members being distributed in a regular matrix having a uniform spacing along first and second orthogonal axes; and wherein the mating or coupling means on the mating surface of the tile comprises a plurality of coupling or engagement members which is adapted to enter into complementary mating engagement with the plurality of coupling or engagement members on the support member or the support surface.
The plurality of coupling or engagement members on the mating surface of the tile may be distributed in a matrix. Usually, the matrix has a uniform spacing along first and second orthogonal axes. The uniform spacing is typically the same as that on the matrix on the coupling or engagement surface of the support member or the support surface.
In general, the roofing surface is elevated above the mating surface by an elevation means, the elevation means defining the elevation of the first end and the elevation of the second end when the mating surface makes mating or coupling engagement with the support member or the support surface.
To promote structural integrity as well as reliability, the mating or coupling means on the mating surface may be an integral part of the elevation means.
As an example, the elevation means may comprise a plurality of elevation members which extends downwardly from the roofing surface, and wherein the mating or coupling means of the tile is defined collectively by the free ends of the plurality of elevation members.
Each elevation member of the tile may comprise a supporting column. The supporting columns of the tile may collectively define the elevation means and each supporting column defining an axial bore which is adapted for making individual mated engagement or coupling with a coupling or engagement member on the support member or support surface.
The downstream second end of the roofing surface may overhangs or project beyond the mating surface of the tile.
The roofing surface typically comprises first and second lateral sides which interconnect the upstream first and downstream second ends of the roofing surface, the lateral sides overhanging or projecting beyond the mating surface of the tile.
The first and second lateral sides of the roofing surface may be adapted to overlap with lateral sides of adjacent tiles when the tiles are mounted on the support member or the support surface to form a roof.
In general, the roofing surface may either be a liquid repelling surface or a liquid collection surface, the liquid repelling surface being adapted to direct a liquid collected by the roofing surface to be dispersed towards the lateral sides of the roofing surface when flowing from the upstream first end to the downstream second end, and the liquid collection surface being adapted to direct a liquid collected by the roofing surface to be concentrated in a portion of the roofing surface intermediate the first and second lateral sides of the roofing surface when flowing from the upstream first end to the downstream second end.
The roofing surface may have a uniformly arcuate profile between the upstream first and the downstream second ends.
The roofing surface may be either convexly or concavely curved along an axis of symmetry, the axis of symmetry extending between the upstream first and the downstream second ends and is intermediate the first and second lateral sides of the roofing surface.
The roofing surface typically comprises an upstream first end, a downstream second end and a downstream third end, the upstream first end being intermediate the downstream second and third ends; wherein the upstream first end is a liquid dividing ridge adapted to divide liquid falling on the roofing surface to flow either towards the downstream second end or the downstream third end.
The upstream first end may extend orthogonally across the lateral sides of the roofing surface.
The upstream first end may be about midway between the downstream second and third ends.
The roofing surface and the mating surface may be integrally moulded as a single piece.
The roofing surface and the mating surface may be moulded of hard plastics.
There is also provided set of tiles comprising a first type of tiles each having a liquid collection surface and a second type of tiles each having a liquid repelling surface. The first and second types of tiles are such that lateral sides of adjacent tiles of different types will overlap with a lateral side portion of a tile of the first type immediately underneath an overlapping lateral side portion of a tile the second type when mounted on a support member or a support surface.
The overlapping side portions may be complementarily curved such that liquid repelled by a tile of the second type will be collected by a tile of the first type when mounted on a support member or a support surface.
A roof may comprise a plurality of tiles described herein and assembled on a support member or a support surface, wherein the tiles are assembled to form a corrugated roof comprising a plurality of alternately disposed liquid repelling ridges and liquid collecting channels.
Each liquid repelling ridge may be assembled from a plurality of tiles each having a liquid repelling surface, and each liquid collecting channel is assembled from a plurality of tiles each having a liquid collection surface.
In the example, a tile of the first type or a tile of the second type in the roof is overhung by three adjacent tiles while overhanging another three adjacent tiles.
As shown in the examples, there is described a building structure comprising a roof constructed from a plurality of tiles disclosed herein.
The roof may be supported on a base structure. The base structure may comprise a mating surface for making mating engagement with the mating surfaces on the roofing tiles.
The base structure may be constructed from a plurality of building blocks each having an upper mating surface, the upper mating surface comprising a plurality of upper mating protrusions arranged in a matrix or an array, the matrix or array having uniform spacing along first and second orthogonal axes.
Embodiments of the present invention will be explained below by way of example and with reference to the accompanying drawings or figures, in which:—
The model building structure 10 shown in
Each of the building roof support building blocks 22 forming the building roof support base 20 includes an upper mating surface on which there is formed a plurality of building upper mating protrusions 24 and a lower mating surface for making mating engagements with building blocks underneath. The building upper mating protrusions are arranged into an array or matrix, for example, an array or matrix of 2×4 cylindrical protrusions with uniform spacing such that the longitudinal and transversal separation between adjacent protrusions is constant or uniform. The building roof support base 20 structure is formed by stacking of modular building blocks into a tapered support surface. To form such a tapered support structure, it is only necessary to gradually reduce the number of building blocks when built towards the top portion of the structure.
As shown in
The roof shown in
In a first embodiment of roof tiles as depicted in
The roofing surface of the roof tile of
The mating surface 120 comprises a matrix of 2×2 tubular elements 130 as an example of plurality of downwardly extending mating elements which are formed on the underside of the water repelling surface. The tubular elements are distributed at nodes of a regular grid formed from an intersection of orthogonal axes such that the spacing between adjacent tubular elements on a same axis is the same. As shown in the side and elevation views of
In addition to defining the slope of the roofing surface and providing distributed support to the roofing surface, each tubular element is also a mechanical mating element adapted for making mating connection with a complementarily shaped mating element formed on the building roof support base 20. More particularly, each tubular element is adapted to fit on a vertically extending protrusion form the building roof support base, and the fitted engagement between the tubular elements and the complementary protrusions collectively form a detachable mating engagement. As shown in
The roof tile 200 depicted in
Similar to the roof tile 100 of
The roofing surface 210 of
The roof tile 300 depicted in
The roof tile 400 depicted in
Assembly of the model building structure depicted in
Firstly, a roof base support 20 comprising 4 stepped layers and assembled from a plurality of modular building blocks as an example of a roof support structure is shown in
Referring to an exemplary method of assembling a roof of
As depicted in
In the examples, it will be appreciated that the roofing surface of a roof tile is elevated above the mating surface by an elevation means. The elevation means shown in the examples are circular columns each having an internal bore as coupling or engagement means for making mated engagement with the building blocks on the house base 40. The integration of coupling or engagement means into the elevation means is advantageous both for structural integrity, for reliability and for cost savings. While the internal bore is used as an example of an engagement means, it will be appreciated that the column itself or other mechanism can be used as an engagement means. For example, where the coupling or engagement means on the house base comprises of a grid, the exterior of the column may be used as an engagement means to interlock with the grid to facilitate mated coupling. Of course, the column needs not to be circular, and can be oval, square or polygonal without loss of generality.
While embodiment(s) of the present invention(s) has/have been explained with reference to the examples above, the embodiments are non-limiting examples for illustrating the present invention(s) and should not be construed to limit the scope of the invention. For example, while embodiments of the roof tiles have been explained with reference to a plastic moulded piece, it will be appreciated that the roof tiles could be formed from metal, such as steel or aluminum, whether by casting or extrusion, or concrete. Furthermore, while each of the third and fourth tiles comprises either a convexly curved or a concavely curved roofing surface, it will be appreciated that the roof surfaces at opposite sides of the water divider could be of opposite curvature without loss of generality. For example, one side of the roofing surface could be concavely curved while the other side is convexly curved.
Claims
1. A tile comprising a mating surface and a roofing surface, wherein the roofing surface is elevated above the mating surface and is shaped to guide or direct a liquid to flow from an upstream first end to a downstream second end under the influence of gravity when the mating surface rests on a leveled surface, and wherein the mating surface comprises a mating or coupling means which is adapted to make complementary mating or coupling engagement with a support member or a support surface having a complementary mating or coupling means.
2. A tile according to claim 1, wherein the first end and the second end of the roofing surface are at different elevation levels relative to the leveled surface and collectively define a draining slope on the roofing surface when the mating surface rests on the leveled surface.
3. A tile according to claim 2, wherein the mating or coupling means on the support member or the support surface comprises a coupling or engagement surface on which there is formed a plurality of coupling or engagement members, the plurality of coupling or engagement members being distributed in a regular matrix having a uniform spacing along first and second orthogonal axes; and wherein the mating or coupling means on the mating surface of the tile comprises a plurality of coupling or engagement members which is adapted to enter into complementary mating engagement with the plurality of coupling or engagement members on the support member or the support surface.
4. A tile according to claim 3, wherein the plurality of coupling or engagement members on the mating surface of the tile is distributed in a matrix, the matrix having a uniform spacing along first and second orthogonal axes, the uniform spacing being the same as that on the matrix on the coupling or engagement surface of the support member or the support surface.
5. A tile according to claim 1, wherein the roofing surface is elevated above the mating surface by an elevation means, the elevation means defining the elevation of the first end and the elevation of the second end when the mating surface makes mating or coupling engagement with the support member or the support surface.
6. A tile according to claim 5, wherein the mating or coupling means on the mating surface is an integral part of the elevation means.
7. A tile according to claim 6, wherein the elevation means comprises a plurality of elevation members which extends downwardly from the roofing surface, and wherein the mating or coupling means of the tile is defined collectively by the free ends of the plurality of elevation members.
8. A tile according to claim 7, wherein each elevation member of the tile comprises a supporting column, the supporting columns of the tile collectively defining the elevation means and each supporting column defining an axial bore which is adapted for making individual mated engagement or coupling with a coupling or engagement member on the support member or support surface.
9. A tile according to claim 1, wherein the downstream second end of the roofing surface overhangs or projects beyond the mating surface of the tile.
10. A tile according to claim 1, wherein the roofing surface comprises first and second lateral sides which interconnect the upstream first and downstream second ends of the roofing surface, the lateral sides overhanging or projecting beyond the mating surface of the tile.
11. A tile according to claim 1, wherein the first and second lateral sides of the roofing surface are adapted to overlap with lateral sides of adjacent tiles when the tiles are mounted on the support member or the support surface to form a roof.
12. A tile according to claim 1, wherein the roofing surface is either a liquid repelling surface or a liquid collection surface, the liquid repelling surface being adapted to direct a liquid collected by the roofing surface to be dispersed towards the lateral sides of the roofing surface when flowing from the upstream first end to the downstream second end, and the liquid collection surface being adapted to direct a liquid collected by the roofing surface to be concentrated in a portion of the roofing surface intermediate the first and second lateral sides of the roofing surface when flowing from the upstream first end to the downstream second end.
13. A tile according to claim 1, wherein the roofing surface has a uniformly arcuate profile between the upstream first and the downstream second ends.
14. A tile according to claim 13, wherein the roofing surface is either convexly or concavely curved along an axis of symmetry, the axis of symmetry extending between the upstream first and the downstream second ends and is intermediate the first and second lateral sides of the roofing surface.
15. A tile according to claim 1, wherein the roofing surface comprises an upstream first end, a downstream second end and a downstream third end, the upstream first end being intermediate the downstream second and third ends; wherein the upstream first end is a liquid dividing ridge adapted to divide liquid falling on the roofing surface to flow either towards the downstream second end or the downstream third end.
16. A tile according to claim 15, wherein the upstream first end extends across the lateral sides of the roofing surface.
17. A set of tiles comprising a first type of tiles each having a liquid collection surface and a second type of tiles each having a liquid repelling surface, wherein each type of tiles is a tile comprising a mating surface and a roofing surface, wherein the roofing surface is elevated above the mating surface and is shaped to guide or direct a liquid to flow from an upstream first end to a downstream second end under the influence of gravity when the mating surface rests on a leveled surface, and wherein the mating surface comprises a mating or coupling means which is adapted to make complementary mating or coupling engagement with a support member or a support surface having a complementary mating or coupling means, and wherein the first and second types of tiles are such that lateral sides of adjacent tiles of different types will overlap with a lateral side portion of a tile of the first type immediately underneath an overlapping lateral side portion of a tile the second type when mounted on a support member or a support surface, and wherein the overlapping side portions are complementarily curved such that liquid repelled by a tile of the second type will be collected by a tile of the first type when mounted on a support member or a support surface.
18. (canceled)
19. A roof comprising a plurality of tiles according to claim 1, assembled on a support member or a support surface, wherein the tiles are assembled to form a corrugated roof comprising a plurality of alternately disposed liquid repelling ridges and liquid collecting channels, and wherein each liquid repelling ridge is assembled from a plurality of tiles each having a liquid repelling surface, and each liquid collecting channel is assembled from a plurality of tiles each having a liquid collection surface.
20. (canceled)
21. A roof according to claim 19, wherein a tile of the first type or a tile of the second type in the roof is overhung by three adjacent tiles while overhanging another three adjacent tiles.
22. A building structure comprising a roof constructed from a plurality of tiles according to claim 1.
Type: Application
Filed: Apr 26, 2012
Publication Date: Feb 20, 2014
Inventor: Chi Kin Lin (Hong Kong)
Application Number: 14/113,489
International Classification: E04D 1/30 (20060101); E04D 1/02 (20060101);