METHOD AND DEVICE FOR PRODUCING A PACKAGE FOR SMOKING ARTICLES
In the method for producing a package for bar-shaped smoking articles that has at least one outer layer intended to receive the bar-shaped smoking articles and to hold the package together, a foil strip that is suitable for the outer layer and is taken from a reel is embossed and/or provided with creasing breaks online in time with the work cadence (P) of the packaging machine and subsequently cut to size. The resulting blank is then folded around the bar-shaped smoking articles in the packaging machine. On one hand, this method allows packaging the cigarettes directly in the outer wrapper without an innerliner, and on the other hand, to strongly rationalize and simplify the entire packaging process and to apply a large variety of signs of all kinds that are perceptible visually, tactually, acoustically or by olfaction.
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This application is the National Phase of PCT/EP2012/056459, filed Apr. 10, 2012, which claims priority to European Application No. 11162113.2, filed Apr. 12, 2011, the disclosures of which are hereby incorporated by reference in their entirety.
FIELD OF INVENTIONThe present invention relates to a method and a device for producing a package for bar-shaped smoking articles that has at least one outer layer. The term “bar-shaped smoking articles” is meant to include cigarettes, cigarillos, or cigars. For the sake of simplicity, mostly only cigarettes are mentioned in the following.
BACKGROUND OF THE INVENTIONAccording to the prior art, a cigarette package is generally composed of an inner package that may consist of paper, plastic material, metallized paper, or synthetic paper, in rare cases also of an aluminum foil, and of an outer package that may consist of thin cardboard as it is e.g. described in WO-2010/012370 A1, or generally of plastic material, or of different layers of paper and plastic material, that offers sufficient mechanical protection, and may or not be provided with a protecting layer that protects from desiccation and/or the influence of odors. According to the aforementioned PCT application, both the inner package and the outer package are supplied as blanks to the packaging machine where the cigarettes are wrapped in the inner package and introduced into the shaped outer package.
Furthermore, if it is a so-called innerliner, the inner package can be embossed, i.e. satinized and provided with logos, according to known techniques. Supplying the two blanks synchronously to the cycle of the packaging machine requires complex synchronizing means, particularly when the inner package is being embossed and/or printed.
Recently, increasing efforts have been made by governments and organizations to contain cigarette consumption particularly among adolescents, and attempts are being made to completely eliminate or substantially restrict publicity on cigarette packets, i.e. both on the inner package or inner side and on the outer package. Simultaneously, efforts are being made by the industry to make the production of cigarette packages more rational and more cost-effective both with regard to the material and to the production process.
SUMMARY OF THE INVENTIONOn the background of this prior art, it is the object of the present invention to provide a method and a device for producing packages for cigarettes, cigarillos, or cigars which meet the various requirements with regard to such packages without using an inner package, on one hand, and on the other hand, enable a more rational production and allow to provide the package with a large diversity of visible or virtually invisible tactually, acoustically, or olfactorily perceptible signs that may also serve as authentication features. In the context of the present application, the term “sign” is meant to include any kind of logotypes, individual points, groups of points, colors, as well as combinations thereof which are produced by the embossing roller(s) and are visually, tactually, acoustically, or olfactorily perceptible.
This object is attained by the method wherein the outer layer of the package is adapted to receive the bar-shaped smoking articles and to hold the package together, whereby a previously printed or unprinted foil strip that is suitable for the outer layer and is taken from a reel is online embossed and/or provided with creasing breaks in time with the work cadence (P) of the packaging machine and subsequently cut to size, and the resulting blank is folded around the bar-shaped smoking articles in the packaging machine, and by a device wherein it comprises a foil strip reel, an embossing unit and/or a creasing unit and a cutting unit, and is operatively connected to a packaging machine, the device comprising control and synchronizing elements in order to process a foil strip online in time with the work cadence of the packaging machine and to wrap the produced blank around bar-shaped smoking articles.
The invention will be explained in more detail hereinafter with reference to drawings of exemplary embodiments.
The packaging foil, i.e. the foil strip 3 for producing an outer package may consist of a light material, e.g. of paper, thin cardboard, of hybrid foils, i.e. foils having multiple coatings of different materials, or of plastics foils that may be metallized or otherwise coated, or for certain applications, in certain countries where it is still allowed, a metal foil. In the following, this will simply be designated by the term “foil”.
As a first regulating unit 8, device 1 comprises a synchronizing device that serves for adapting the operating cadence A1 of embossing unit 4 to the work cadence P of the packaging process. Work cadence P may e.g. be defined by a length of packaging foil 3 that is to be fed to the packaging machine per time unit and to which operating cadence A1 of embossing unit 4 has to be adjusted in the pretreatment of foil 3. Thereto corresponds an accurate positioning of embossed surface structures on each length of foil 3 that is to be supplied. The surface structures may be structures of the embossed signs 23S, 24S.
Synchronizing unit 8 comprises a detection device 9 for determining the operating cadence A1 of embossing unit 4. This may e.g. include an optical detection of the position of surface structures 23 that have been embossed on foil 3 in embossing unit 4. More specifically, the detection takes place on the transport path between embossing unit 4 and creasing unit 5.
The detected operating cadence A1 may subsequently be adapted to work cadence P in a positioning device 10. For this purpose, a manual and/or automated adaptation procedure may be contemplated. The driven roller may be temporarily disengaged from the drive in order to thus lengthen the transport path of foil 3 by a desired amount that will be in conformity with work cadence P. The demand-driven lengthening of the transport path of foil 3 is compensated by a buffer unit 14a located downstream of embossing unit 4.
In order to determine and control the operating cadence A2 of creasing unit 5, device 1 comprises a second regulating unit 11. Regulating unit 11 comprises a comparing device 12 that allows detecting a quantitative deviation between operating cadences A1 and A2 of the embossing unit and of the creasing unit. This may e.g. be accomplished by means of an optical representation by a lamp that is arranged to irradiate the foil with light at regular time intervals in the manner of a strobe. The irradiation frequency preferably corresponds to work cadence P. In this manner, an optical representation of the relative position of the surface structures embossed in embossing unit 4 and of creasing breaks 21a-e formed on foil 3, i.e. on blank 19 within creasing unit 5 is accomplished.
The obtained information is subsequently used in a positioning device 13 in order to adapt operating cadence A2 to operating cadence A1 in such a manner that the resulting creasing breaks 21a-e are located at the desired relative positions on foil 3. Positioning device 13 may e.g. be arranged for a manual and/or automated adjustment of the circumferential position of driven creasing roller 34 relative to foil 3. For this purpose, a coupling for disengaging creasing roller 34 from roller drive 36 may be contemplated. In addition, this allows a demand-driven or process-dependent variation of the relative positions of creasing breaks 21a-e on foil 3.
Comparing device 21 may also be used for detecting the relative deviation of operating cadence A2 from work cadence P for an additional verification of the synchronization to the following packaging process. Furthermore, it is possible in this manner to obtain indirect indications of an involuntary deviation of operating cadence A2 from operating cadence A1 as operating cadence A1 is already synchronized to work cadence P by means of synchronizing unit 8.
For a demand-driven lengthening of the transport path of foil 3 in the case of an intervention of positioning device 13, another buffer unit 14b is provided downstream of creasing unit 5.
Second regulating unit 11 is followed by a third regulating unit 15 for synchronizing the operating cadence A3 of cutting unit 6 to work cadence P. In analogy to second regulating unit 11, third regulating unit 15 comprises a comparing unit 16 that allows detecting a quantitative deviation between operating cadences A2 and A3 of the creasing and cutting units, respectively. The signals may be acquired in analogy to the second regulating unit. The thus obtained information is subsequently used in a positioning device 17 in order to adapt operating cadence A3 to operating cadence A2 in such a manner that cuts 22a-22f are located at the desired relative positions on blank 19.
Foil strip 3, 3b may be previously printed or unprinted. However, it is also possible to arrange a printing unit upstream of the embossing unit in order to print the foil strip in time with work cadence P. The regulating unit provided for this purpose is similar to the described regulating units and allows synchronizing the operating cadence of the printing unit to the operating cadence of the other units and to the work cadence. Furthermore, a station for applying odorants may be integrated into the device, in which case an additional regulating unit ensures that this station operates in time with work cadence P.
In the following packaging machine 7, blank 19 provided with creasing breaks 21a-e is continuously supplied to the packaging machine in time with work cadence P. In the latter, blank 19 is directly folded around the cigarettes 18 to be packaged. Due to creasing breaks 21a-e, only a small force has to be applied, whereby a destruction of the packaged goods is effectively prevented. Creasing breaks 21a-c are preferably located at the bottom of the thus formed package, where two creasing operations are performed along the creasing edges. In
In
In certain applications or depending on the foil properties it is not necessary to fold the foil strip prior to wrapping, in which case the creasing unit is not used and the regulating units are adapted accordingly. In other applications it may not be necessary to emboss the foil strip, in which case the foil strip is directly supplied from the foil strip reel to the creasing unit. The regulating units are accordingly adapted in this case also.
The number and the design of the rollers of embossing unit 4 is largely a function of the properties of the foil strip and of the desired kind of the embossed signs. If foils similar to innerliners are being processed, one side of which is metallized or has similar properties, known embossing rollers may be used which are defined in various patent specifications and applications to the applicant of the present invention, e.g. in WO 02/07671, and illustrated in
The rollers that are provided with signs and possibly with individual teeth are defined as being embossing rollers whereas the remaining rollers, whether driven via synchronizing means or directly or indirectly driven, are defined as being counter-rollers. However, this does not exclude that several rollers of a device may be provided with signs and are therefore embossing rollers. Moreover it is assumed that the foil strip is always passed between the rollers in the same orientation with respect to what will be its outside.
Embossing assembly 4A comprises three rollers, i.e. an embossing roller 53 that is driven by a drive 27 and a first counter-roller 32 and a second counter-roller 33, the two counter-rollers being neither directly driven nor synchronized to the driven roller by synchronizing elements such as gearwheels, but only driven via foil strip 3.
In contrast to the large majority of roller assemblies of the prior art, the three rollers do not have the same structure. While the driven embossing roller 53 has teeth 31, the first counter-roller 32 is provided with rings 32R running around the entire circumference and arranged in parallel to each other such that the teeth 31 of embossing roller 53 engage in the grooves between the rings. Rings 32R are outwardly tapered and flattened so as to engage between teeth 31.
The second counter-roller 33 has longitudinal ridges 33L that are outwardly tapered and flattened like rings 32R in such a manner that longitudinal ridges 33L cooperate with teeth 31 of embossing roller 53. Also, the rings or longitudinal ridges, respectively, may affect the appearance of the embossing patterns produced by the embossing roller provided with teeth. By means of such embossing roller assemblies it is possible, by variations of teeth 31 or of rings 32R or of longitudinal ridges 33L, i.e. by altering the height, the flanks, or the edges of the teeth, rings, or longitudinal ridges, or by applying patterns to their upper surfaces, to produce different embossing patterns or signs and to achieve a better breaking of the fibers of the foil paper.
Roller assembly 4B has the same drive 27 and the same driven embossing roller 53 as well as a counter-roller 29 having teeth 31. Logos 23L are obtained by removing or modifying teeth 31 in the corresponding locations.
In the case of packaging foils that are not metallized and are furthermore to exhibit tactile or acoustic features, as the case may be, rollers are suitable where teeth are only provided in those locations where the logo is to be created, and the teeth are preferably provided on the non-driven roller.
In
According to
In contrast to the embossing rollers according to
In the process of satinizing and simultaneously embossing logos on innerliners, the metallized surface of the packaging foil is being embossed so that in almost all cases the driven roller is provided with the logos, whereas it may be advantageous when embossing outer foils to provide the signs on one of the non-driven embossing rollers in order to obtain positive salient signs on the foil, as illustrated in
This may also apply to the case where the embossing assembly 4E only comprises two rollers, as illustrated in
In the exemplary embodiments, teeth 31 are pyramidal with a square horizontal projection while their tips may be flattened up to 25%. However, a number of further pyramidal teeth having a variety of other horizontal projections and shapes are known in the art, e.g. pyramidal teeth having a rectangular horizontal projection which may e.g. have a longer footprint in the direction of the longitudinal axis than in the other direction. Alternatively, for certain applications where the counter-rollers are driven via synchronizing means, frustoconical or conical teeth may be provided. The teeth may have a pitch, i.e. a distance between tips, of 0.05 mm to 0.4 mm, for a theoretical height without the flattened portions of 0.03 mm to 0.3 mm. Furthermore, individual teeth or groups of teeth may be differently shaped, as it is known from the prior art.
The described and other embossing rollers that are known in the art per se allow embossing signs that are visible to the eye as patterns, colors, color patterns, or are almost invisible, serve as authentication features, are tactually perceptible, or may produce acoustic signals.
In
In
It is possible additionally to provide the creasing rollers with embossing elements, e.g. teeth or groups of teeth that may be arranged on one or on both rollers as in
Both the shape and the cross-sections and dimensions of the rings or ridges and of the grooves may differ depending on the material to be folded.
In
Both the creasing rollers and the cutting rollers may be provided with means for preventing a pitching movement thereof, these means e.g. being rings or teeth.
In
As follows from the description, this device is particularly suitable for the online production of packages for smoking articles, the foil strip supplied from the reel being printed, embossed, and/or folded, as the case may be, and subsequently cut and the blank being folded, filled, and wrapped around the cigarettes, all these operations being performed in time with the cycle of the packaging machine. Moreover, an online processing of thin cardboard, paper, or plastics materials is facilitated, or made possible in the first place, by the counter-roller(s) which fold and break the fibers of those materials. The device may be provided with an integrated odorizing unit that applies odorants online prior to creasing. From the description of the rollers it is understood that any desired combination of embossing, creasing, and cutting elements on rollers is possible.
Since all units operate in time with the cycle of the packaging machine, particularly the creasing and cutting operations require no additional positioning means as the package blank is synchronously embossed, folded, and cut directly from the reel.
In the description it is assumed that the device either processes an outer or an inner package, but it is possible to use at least one more device online so that both a foil strip for the outer and a foil strip for the inner package are processed and both foil strips are folded in the packaging machine so as to form a double layer package. To this end, the regulating units are equipped accordingly so as to ensure the necessary synchronization to the operating cadences and the work cadence.
Claims
1. A method for producing a package for bar-shaped smoking articles that has at least one outer layer, wherein the outer layer of the package is adapted to receive the bar-shaped smoking articles and to hold the package together, whereby a previously printed or unprinted foil strip that is suitable for the outer layer and is taken from a reel is online embossed and/or provided with creasing breaks in time with the work cadence (P) of the packaging machine and subsequently cut to size, and the resulting blank is folded around the bar-shaped smoking articles in the packaging machine.
2. A method according to claim 1, wherein the embossing operation produces signs on the foil strip that are visually and/or tactually and/or acoustically perceptible and/or serve as authentication features.
3. A method according to claim 1, wherein the outer layer of the package consists of a light material such as paper, thin cardboard, hybrid foils, foils having multiple coatings of different materials, or paper or plastic foils that may be metallized or otherwise surface-coated, or is a metal foil.
4. A method according to claim 1, wherein the smoking articles, which are cigarettes, cigarillos, or cigars, are inserted into the package consisting of the outer layer without an inner packaging.
5. A method according to claim 1, wherein the operating cadence of the embossing unit is synchronized to the work cadence of the packaging machine, the operating cadence of the creasing unit or the operating cadence of the cutting unit to the operating cadence of the embossing unit, and the operating cadence of the cutting unit to the operating cadence of the creasing unit or to the operating cadence of the embossing unit.
6. A method according to claim 1, wherein the operating cadence of the creasing unit is synchronized to the work cadence of the packaging machine and the operating cadence of the cutting unit to the operating cadence of the creasing unit.
7. A method according to claim 1, wherein the foil strip is printed prior to embossing, the operating cadence of the printing unit being synchronized to the work cadence of the packaging machine and to the operating cadences of the other units.
8. A method according to claim 1, wherein more than one device is used in order to process both a foil strip for the outer package and a foil strip for the inner package and to assemble them into a multi-layer package in the packaging machine online in time with the work cadence.
9. A device for implementing the method according to claim 1, wherein it comprises a foil strip reel, an embossing unit and/or a creasing unit and a cutting unit, and is operatively connected to a packaging machine, the device comprising control and synchronizing elements in order to process a foil strip online in time with the work cadence of the packaging machine and to wrap the produced blank around bar-shaped smoking articles.
10. A device according to claim 9, wherein the embossing unit comprises a roller assembly having at least two rollers provided with logos, teeth, or raised embossing elements that are arranged in lines or rows or individually in order to emboss signs on the foil.
11. A device according to claim 10, wherein rollers are provided with teeth that project from the roller cylinder.
12. A device according to claim 10, wherein one roller is provided with raised embossing elements and the counter-roller with indentations assigned to said raising embossing elements.
13. A device according to claim 10, wherein one of the counter-rollers is provided with circumferential rings and/or one of the counter-rollers with longitudinal ridges.
14. A device according to claim 9, wherein the creasing unit comprises two creasing rollers that are provided with mutually complementarily shaped creasing tools.
15. A device according to claim 14, wherein one creasing roller is provided with circumferential grooves and longitudinal grooves and the other creasing roller with circumferential rings and longitudinal ridges.
16. A device according to claim 9, wherein the cutting unit comprises two cutting rollers of which one is a smooth roller and the other roller is provided with cutting tools.
17. A device according to 9, wherein rollers are provided with creasing or cutting and/or embossing teeth or embossing elements.
18. A device according to claim 9, wherein at least the embossing rollers, the creasing rollers, or the cutting rollers are provided with means for preventing a pitching movement thereof.
19. A device according to claim 9, wherein the synchronizing and control elements comprise regulating units in order to synchronize the operating cadences of the printing, embossing, creasing, cutting, and odorizing units to the work cadence of the packaging machine and to one another.
20. A device according to claim 19, wherein the second and third regulating units comprise positioning devices for adjusting the circumferential positions of the creasing rollers and of the cutting rollers relative to the packaging foil.
21. A device according to claim 19, wherein the second and third regulating units comprise comparing devices for detecting quantitative deviations between the operating cadences of the embossing unit, the creasing unit, and the cutting unit.
22. A device according to claim 19, wherein upstream and/or downstream of the creasing unit and the cutting unit, at least one buffer unit is arranged for the demand-driven deflection of the packaging foil.
Type: Application
Filed: Apr 10, 2012
Publication Date: Mar 6, 2014
Applicant:
Inventor: Charles Boegli (Marin-Epagnier)
Application Number: 14/111,138
International Classification: B65B 19/22 (20060101); B65B 61/26 (20060101); B65B 63/00 (20060101);