DIFFUSER VANE FOR A COMPRESSOR DEVICE AND DIFFUSER ASSEMBLY COMPRISED THEREOF
Embodiments of a diffuser vane comprise a vane body with a leading edge and a trialing edge that can rotate about the leading edge to improve performance of a compressor device. This configuration maintains the position of the leading edge on the diffuser vane relative to the orientation of the working fluid. In one embodiment, the diffuser vane incorporates a support element that couples with the vane body. The support element counteracts stimulating frequencies to reduce vibration of the vane body. The diffuser vane can also comprise an armature, which couples with a force coupler to facilitate rotation of the trailing edge when in position in a compressor device.
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The subject matter disclosed herein relates to compressor devices (e.g., centrifugal compressors) and, in particular, to diffusers and diffuser vanes for a compressor device.
Compressor devices (e.g., centrifugal compressors) use a diffuser assembly to convert kinetic energy of a working fluid into static pressure by slowing the velocity of the working fluid through an expanding volume region. An example of the diffuser assembly utilizes several diffuser vanes in circumferential arrangement about an impeller. The design (e.g., shapes and sizes) of the diffuser vanes, in combination with the orientation of the leading edge and the trailing edge of the diffuser vanes with respect to the flow of the working fluid, often determine how the diffuser vanes affix within the diffuser assembly.
To add further improvement and flexibility to the design, some examples of the diffuser assembly incorporate variable diffuser vanes. These types of diffuser vanes can move to change the orientation of the leading edge and the trailing edge. This feature helps to tune operation of the compressor device. Known designs for variable diffuser vanes rotate about an axis that resides in the lower half of the diffuser vanes, i.e., closer to the leading edge than the trailing edge.
The location of the axis of rotation permits the trailing edge to sweep through large angles and, thus, enables better tuning and optimizing of the performance of the compressor device. However, although use of these variable diffuser vanes can improve performance, implementation of the conventional designs for variable diffuser vanes move (e.g., rotate) both the trailing edge and the leading edge with respect to the incoming working fluid. The change in position of the leading edge can cause the flow of the working fluid to prematurely separate from the surface of the diffuser vane, which can reduce the effectiveness of the variable diffuser vane to tune performance of the compressor device.
BRIEF DESCRIPTION OF THE INVENTIONThis disclosure presents embodiments of a diffuser vane with a structure that permits the leading edge to rotate about the trailing edge, maintains the orientation of the leading edge relative to the direction of flow of the working fluid, and prevents unwanted vibration in response to stimulating frequencies that can occur during operation of the compressor device. These features help to maintain the structural integrity of the diffuser vane, which can lead to component failure due to cyclic fatigue. The embodiments below, for example, embody constructions that tune the diffuser vane to modes of excitation. The resulting structure has mechanical properties (e.g., stiffness) that avoid frequency modes that are stimulated, e.g., by blade pass frequency, while promoting much lower stress values. In one embodiment, the structure utilizes a vane body (e.g., an airfoil) and a base structure that provides both vibration and structural support. In one example, the base structure has sufficient lateral width and longitudinal length, with respect to the vane body, to avert potential vibration that result from modal frequencies. This same base structure also allows the orientation of the diffuser vane to change, e.g., to rotate to improve performance of the compressor device.
Reference is now made briefly to the accompanying drawings, in which:
Where applicable like reference characters designate identical or corresponding components and units throughout the several views, which are not to scale unless otherwise indicated.
DETAILED DESCRIPTION OF THE INVENTIONThe discussion below focuses on construction and implementation of diffuser vanes to realize better performance for compressor devices, e.g., centrifugal compressors. In one aspect, designs for the diffuser vanes allow the trailing edge to rotate to various angular positions while maintaining the orientation of the leading edge relative to the direction of flow of a working fluid that flows past the diffuser vane to prevent flow separation. These designs also stabilize the diffuser vane to prevent vibrations of the diffuser vanes in response to stimulating frequencies that can damage to the diffuser vane.
These diffuser vanes find use in a diffuser assembly, the operation of which can tune the performance of compressor devices. The diffuser assembly can incorporate a plurality of the diffuser vanes. In one example, the diffuser assembly ties the diffuser vanes to a common actuator to facilitate adjustment of the position of the trailing edge, e.g., in response to changes in the direction of the flow of the working fluid.
The vane body 102 embodies an aerodynamicallyshaped element (e.g., an airfoil) that comes in contact with a flow F of a working fluid, e.g., in a centrifugal compressor. This part of the diffuser vane 100 is subject to significant loading that results from the velocity of the flow F. These loads can vibrate the vane body 102. The resulting vibrations can excite the vane body 102 at frequencies that can cause structural damage to the diffuser vane 100, which can interfere with the flow of working fluid across the surfaces of the vane body 102. For example, damage to the vane body 102 can change the orientation of the vane body 102 with respect to the flow F, which can cause the flow F to separate from surfaces of the vane body 102. Flow separation changes the fluid dynamics of the flow F. These changes, in turn, can negatively impact the overall performance and efficiency, e.g., of the centrifugal compressor.
To this end, the support element 104 provides sufficient support to the vane body 102 to damp potential vibrations that might occur in the vane body 102. Examples of the support element 104 also allow the vane body 102 to rotate about the rotation axis 116. However, configurations of the support element 104 do not interfere with the flow F at or near the surface of the vane body 102. In one example, the support element 104 fits into a feature (e.g., bore) so as to recess the support element 104 out of the flow of the working fluid. Consequently, this feature maintains the aerodynamics of the vane body 102 as well as addresses structural vibration and stress design constraints.
The armature 106 facilitates movement (e.g., rotation) of the vane body 102. At a high level, examples of the armature 106 can comprise one or more structural elements that, alone or in combination, can transfer a force to the vane body 102. This force, in one example, rotates the vane body 102 to position the trailing edge 114 in alignment and/or in optimal orientation relative to the direction of the flow F. The structural elements can transfer the force directly, e.g., as a shaft coupled with the support element 104 and/or the vane body 102. In other example, the structural elements can include various elements and devices (e.g., gears, pulleys, linkages, etc.) that couple force indirectly to move the vane body 102 as set forth herein.
As shown in
Collectively, the elements (e.g., the vane body 102, the support element 104, and the armature 106) can form a monolithic or cohesive unit, e.g., a unitary structural element that includes the support element 104 and the armature 106. Such a design may comport with manufacturing techniques (e.g., milling, machining, casting, molding, etc.) that afford extensive production of a plurality of the diffuser vanes 100. On the other hand, the present disclosure also contemplates configurations of the diffuser vane 100 in which construction embodies a number of pieces and piece parts. These multipiece designs can utilize any variety of types and styles of fasteners (e.g., screw, bolts, etc.) and fastening techniques (e.g., adhesives, welds, etc.) to secure the parts together to withstand subject loading and other parameters in which the diffuser vanes 100 are deployed.
In
The side view of
The cylindrical sleeve 234 can extend directly from the bottom of the round disc 230 or, as shown in
As best shown in
The boss 218 extends along a camber line C, which bisects the vane body 202 The camber line C defines the locus of points midway between the suction side surface 246 and the pressure side surface 248. The boss 218 has a proximal end 252 near the tip 250 and a distal end 254 spaced apart from the proximal end 252 a distance D along the camber line C. The boss 218 also extends on either side of the camber line C, wherein the stepped profile forms a plurality of peripheral edges (e.g., an inner peripheral edge 256, an intermediary peripheral edge 258, and an outer peripheral edge 260). The peripheral edges 256, 258, 260 define the outer boundary of the lower boss portion 238 and the upper boss portion 240. In one embodiment, the boss 218 has contoured and/or aerodynamic surface to minimize flow disturbances if, for example, a portion of the boss 218 resides in the flow of the working fluid.
The dimensions of the boss 218 can help to tune construction of the diffuser vane 200 to prevent unwanted vibration. For example, the width of the boss 218, e.g., between the peripheral edges 256, 258, 260, can vary to accommodate variations in flow parameters (e.g., velocity, density, volume, etc.) that can cause stimulating frequencies that vibrate the diffuse vane 200. In one example, the width is measured between the peripheral edges 256, 258, 260 on either side of the vane body 202. In one example, the peripheral edges 256, 258, 260 are configured so that at least a portion of the peripheral edges 256, 258, and 260 are spaced apart on opposite sides of the camber line C by equal amounts. Likewise, modifications in the length of the boss 218, e.g., the distance D from the proximal end 252 to the distal end 254 and the distance from the rotation axis 216 to each of the proximal end 252 and the distal end 254, may provide better support and/or protect against vibration under certain conditions. In one example, the distance D is 35% or less of a chord length for the vane body 202 that is the straightline distance as measured between the leading edge to the trailing edge.
Examples of the diffuser vane 200 can be constructed of various metals and composites that meet the operational criteria, e.g., of a type of compressor device. As set forth above, the diffuser vane 200 can comprise one or more separate pieces, which collectively form the form factor and structure of the diffuser vane 200 when assembled together. Fasteners (e.g., screws, bolts, etc.) and securing materials (e.g., adhesives and welds) can couple the parts together in a manner that withstands the flow of the working fluid. In one implementation, the stepped profile may comprise a plurality of differently configured material blanks of the same and/or varying properties (e.g., material) and dimensions (e.g., material thickness). These material blanks can stack on top of one another to construct the profile (e.g., stepped profile) of the boss 218. Examples of the material blanks can be interchangeable to tune the modal frequency of the diffuser vane on site and/or during final characterization and optimization of compressor device.
During operation, movement of the actuator 382 can cause the annular ring member 368 to rotate in either a clockwise direction or a counterclockwise direction. Rotation of the annular ring member 368 causes the linkage member 374 to move, which in turn rotates the force coupler 376. The shaft 336 rotates in response to movement of the force coupler 376 to change the position of the trailing edge of the vane body between a first position and a second position that is angularly offset from the first position.
In one embodiment, the volute 488 surrounds the diffuser vanes 400, forming an interior diffuser cavity through which the working fluid can flow past the diffuser vanes and onto the outlet 490. While construction of the diffuser assembly 462 indicates the diffuser vanes 400 insertably engage with the inlet cover 464, this disclosure contemplates configurations, e.g., of the diffuser assembly 462, in which the diffuser vanes 400 couple with and/or secure to structure of the volute 488, the compressor device 486, as well as with plates, walls, tubing, and other members that can support the diffuser vanes 400 and allow movement of the trailing edge as disclosed herein.
In one implementation, operation of the drive unit 492 turns the impeller 496 to draw the working fluid through the inlet 494. The impeller 496 pressurizes the working fluid. The pressurized working fluid passes through the diffuser assembly and, in particular, through channels between adjacent diffuser vanes. At a high level, the diffuser assembly slows the velocity of the working fluid downstream of the impeller 496. The diffuser assembly discharges into the volute 488, which delivers the working fluid, e.g., to a downstream pipe that couples with the outlet 490.
Generally examples of the compressor device 486 undergo extensive performance testing and tuning to optimize performance for a given implementation. Tuning often entails modifying operation, e.g., of the drive unit 492, to adjust the speed of the impeller 496, which changes flow parameters (e.g., pressure, flow rate, etc.) of the working fluid that exits the outlet 490. Performance of the compressor device 486 will also change in response to the orientation of the diffuser vanes. In one example, tuning involves adjusting the orientation of the diffuser vanes, which can modify, among other things, the pressure of the working fluid at the outlet 490. Collectively, to optimize the flow parameters, tuning will likely make incremental and/or iterative changes to several operating settings (e.g., speed of drive unit 492, orientation of diffuser vanes, etc.) of the compressor device 486 to achieve combinations of operating parameters that cause the compressor device 486 to operate efficiently to achieve desired flow parameters.
Examples of the diffuser vanes can be constructed of various materials and combinations, compositions, and derivations thereof. These materials include metals (e.g., steel, stainless steel, aluminum), highstrength plastics, and like composites. Material selection may depend on the type and composition of the working fluid. For example, working fluids with caustic properties may require that the diffuser vanes comprise relatively inert materials and/or materials that are chemically inactive with respect to the working fluid.
Geometry for the diffuser vanes can be determined as part of the design, build, and fitting of the compressor device 486 for the application. The geometry can include airfoil shapes (e.g., the shape shown in
In view of the foregoing discussion, embodiments of the diffuser vane and diffuser assembly contemplated herein improve performance of compressors and related devices. In one example, and as set forth above, the trailing edge of the diffuser vanes rotates about the leading edge, which effectively reduces flow separation of the working fluid from the surfaces of diffuser vanes. This feature improves performance of the compressor over a larger flow range because the leading edge remains oriented with the flow direction of the working fluid.
As used herein, an element or function recited in the singular and proceeded with the word “a” or “an” should be understood as not excluding plural said elements or functions, unless such exclusion is explicitly recited. Furthermore, references to “one embodiment” of the claimed invention should not be interpreted as excluding the existence of additional embodiments that also incorporate the recited features.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
Claims
1. A diffuser vane for use in a diffuser assembly downstream of an impeller in a compressor device, comprising:
- a vane body having a top, a bottom, a leading edge and a trailing edge, the leading edge having a rotation axis;
- a support element coupled to the bottom of the vane body proximate the leading edge, the support element forming a boss with a peripheral edge disposed on either side of the vane body; and
- an armature coupled to the support element, the armature having a cylindrical body terminating in a shaft.
2. The diffuser vane of claim 1, wherein the boss has a stepped profile with an upper boss portion and a lower boss portion that couple, respectively, to the vane body and the cylindrical body, and wherein the upper boss portion is narrower than the lower boss portion.
3. The diffuser vane of claim 1, wherein the peripheral edge of the boss is spaced apart from a camber line of the vane body by equal amounts.
4. The diffuser vane of claim 1, wherein the cylindrical body has an axis aligned with the rotation axis.
5. The diffuser vane of claim 1, wherein the cylindrical body comprises a round disc with a disc surface on which the boss is disposed
6. The diffuser vane of claim 1, wherein the vane body comprises an airfoil.
7. The diffuser vane of claim 6, wherein the rotation axis is coaxial with a center axis of a tip at the leading edge of the airfoil.
8. The diffuser vane of claim 1, wherein the boss has a proximal end near the leading edge and a distal end that is remote from the cylindrical body.
9. The diffuser vane of claim 8, wherein the distal end is spaced apart from the proximal end a distance that is 35% or less of a chord length for the vane body that measures the straightline distance from the leading edge to the trailing edge.
10. The diffuser vane of claim 1, wherein the vane body has a recess in the bottom to receive the boss.
11. A diffuser assembly for use downstream of an impeller in a compressor device, comprising:
- a inlet cover having a bore;
- a diffuser vane disposed in the bore, the diffuser vane comprising a vane body having a leading edge and a trailing edge and an armature coupled to the vane body, the armature extending through the inlet cover; and
- a force coupler coupled to the armature,
- wherein the diffuser vane secures to the armature to permit rotation of the trailing edge about the leading edge between a first position and a second position that is angularly offset from the first position.
12. The diffuser assembly of claim 11, further comprising an annular ring member disposed on a recessed front face of the inlet cover, wherein the force coupler couples to the annular ring member, and where the vane body moves between the first position and the second position in response to rotation of the annular ring member.
13. The diffuser assembly of claim 11, wherein the bore comprises a through bore and a counter bore that is larger than the through bore, wherein the counter bore forms a surface that mates with a round disc of the armature.
14. The diffuser assembly of claim 11, wherein the diffuser vane comprises a support element that couples with the vane body, and wherein the support element forms a boss disposed on the armature with a peripheral edge disposed on either side of the vane body.
15. The diffuser assembly of claim 14, wherein the boss is wider than the vane body.
16. A compressor, comprising:
- an impeller;
- a inlet cover disposed circumferentially about the impeller, the inlet cover comprising a bore extending from a diffuser cavity through the inlet cover;
- a diffuser vane disposed in the diffuser cavity downstream of the impeller, the diffuser vane comprising a vane body having a leading edge and a trailing edge, a support element disposed on the vane body, and a cylindrical body coupled to support element, the cylindrical body having an axis that aligns with a rotation axis proximate the trailing edge and about which the trailing edge rotates between a first position and a second position that is angularly offset from the first position.
17. The compressor of claim 16, wherein the support element comprises a boss that has a proximal end near the leading edge and a distal end that is remote from the cylindrical body.
18. The compressor of claim 17, wherein the distal end is spaced apart form the proximal end a distance that is 35% or less of a chord length for the vane body that is measured from the leading edge to the trailing edge.
19. The compressor vane of claim 16, wherein the cylindrical body comprises a round disc with a disc surface that mates with a surface of a counter bore axially aligned with the bore on the inlet cover.
20. The compressor vane of claim 16, further comprising a volute that forms a portion of the diffuser cavity.
Type: Application
Filed: Aug 31, 2012
Publication Date: Mar 6, 2014
Applicant: General Electric Company (Schenectady, NY)
Inventor: Dale Eugene Husted (Centerville, IN)
Application Number: 13/601,792
International Classification: F04D 29/44 (20060101); F04D 29/46 (20060101); F04D 17/10 (20060101);