DEVICE FOR REPAIRING WIRE SPOOLS
The invention is a repair device for a spool on which a wire, cable or the like may be wound. The spool includes two parallel, spaced apart circular sidewalls which are connected by a transverse coaxial shaft. The shaft includes an axial bore and each sidewall includes an axial aperture having a smaller diameter than the bore to thereby define a circular rim at the intersection of the shaft with each sidewall. The repair device comprises a circular end cap which has a diameter substantially the same as the diameter of the sidewalls and an arrangement for securing the end cap to the spool adjacent one of the sidewalls. In the event one of the sidewalls becomes broken, the end cap can be secured to the spool adjacent the broken sidewall to thereby repair the spool.
This application is based on and claims priority from U.S. Provisional Patent Application No. 61/698,093 filed on Sep. 7, 2012.
BACKGROUND OF THE INVENTIONThe present invention relates to a device for repairing spools which comprise two parallel sidewalls and a central shaft on which wire, cable or the like may be wound. More particularly, the invention relates to a repair device which includes an end cap which is secured to the spool over a broken sidewall to thereby enable the spool to continue to be used.
Multi-spool caddies conveniently allow a user to carry and dispense multiple spools of wire, cable or the like. Typically, multi-spool caddies include a rod on which a row of spools is mounted and a frame on which the rod is supported. The rod is inserted through the axial centers of the spools and the ends of the rod are supported by the frame. While such an arrangement provides for a simple, cost-effective device, it also presents several drawbacks. For example, if a spool in the middle of the row runs empty, the adjacent spools must be removed in order to access the empty spool. In addition, as wire is being pulled from the spool, the spool may freewheel on the rod and unwind the wire faster than desired, which may result in tangling of the wire.
These limitations are addressed by applicant's U.S. Pat. No. 6,523,777, which is directed to a multi-spool wire caddy in which the spools are supported on their sidewalls rather than through their axial centers. This caddy comprises three parallel fixed rods on which the sidewalls of the spools are supported and at least one movable rod which can be pivoted out of position to allow the spools to be inserted into and removed from the caddy. With this arrangement, multiple spools need not be removed when replacing a single empty spool.
Although this arrangement is of great convenience to the user, one particular problem arises as a consequence of the wire spools being rotatably supported on their sidewalls. In use of a wire spool, one or both sidewalls may become broken. As a result, the damaged wire spool may rotate awkwardly against the fixed rods and cause the wire to dispense at an irregular rate or prevent the wire from dispensing entirely.
SUMMARY OF THE INVENTIONIn accordance with the present invention, these problems are overcome by providing a spool repair device which comprises an end cap that can be secured to the broken sidewall. The end cap has substantially the same diameter as the unbroken sidewall to ensure that the repaired spool rotates properly within the multi-spool caddy. When a sidewall becomes broken, the end cap can be attached to the spool over the broken sidewall to restore the outer diameter of the spool and thereby allow the spool to rotate normally against the fixed rods of the mufti-spool caddy. This solution provides a simple and economic means for repairing a damaged wire spool.
These and other objects and advantages of the present invention will be made apparent from the following detailed description, with reference to the accompanying drawings. In the drawings, the same reference numbers may be used to denote similar components in the various embodiments.
A first embodiment of the spool repair device of the present invention is shown in
The spool repair device 10 includes a circular end cap 22 and means for securing the end cap to the spool 12 adjacent the broken sidewall 14. The end cap 22 includes a diameter D1 which as shown in
Referring specifically to
The means for expanding the anchor member 24 may include, e.g., a nail, a pin or, as shown in the Figures, a screw 32, which is configured to be inserted through a corresponding axial hole 34 in the end cap 22 and then between the body segments 28. The screw 32 may be self tapping, or a threaded hole (not shown) may be formed in the body 26 coaxially with the hole 34 to accommodate the screw.
In use of the spool repair device 10, the anchor member 24 is inserted through the aperture 19 and into the bore 18 of the shaft 16 until the end cap 22 is positioned firmly against the broken sidewall 14. The screw 32 is then inserted into the hole 34 and advanced between the body segments 28. This action causes the screw 32 to radially expand the body segments 28 until the lips 30 engage the inner diameter surface of the shaft 18 and/or the body segments engage the rim 20. In this condition, the end cap 22 is securely connected to the spool 12 and will bear the weight of the wire, cable or the like on the rods of the wire spool cart.
A second embodiment of the spool repair device of the present invention is shown in
In use of the spool repair device 100, the end cap 22 is aligned with the broken sidewall 14 and the plug member 102 is inserted through an enlarged diameter hole 34 and the aperture 19 and into the bore 18 of the shaft 16. A suitable expansion device, such as a screw 114, is then inserted into the bore 110 of the plug member 102 to maintain the body segments 112 in their expanded position (
A third embodiment of the spool repair device of the present invention is shown in
A fourth embodiment of the spool repair device of the present invention is shown in
Yet another embodiment of the invention is shown in
Referring now to
In the embodiment of the spool repair device 500 shown in
It should be recognized that, while the present invention has been described in relation to the preferred embodiments thereof, those skilled in the art may develop a wide variation of structural and operational details without departing from the principles of the invention. For example the different features of the various embodiments may be combined in a manner not described herein. Therefore, the appended claims are to be construed to cover all equivalents falling within the true scope and spirit of the invention.
Claims
1. A repair device for a spool on which a wire, cable or the like may be wound, the spool including two parallel, spaced apart circular sidewalls which are connected by a transverse coaxial shaft, the shaft including an axial bore and each sidewall including an axial aperture having a smaller diameter than the bore to thereby define a circular rim at the intersection of the shaft with each sidewall, the repair device comprising:
- a circular end cap whish has a diameter substantially the same as the diameter of the sidewalls; and
- means for securing the end cap to the spool adjacent one of the sidewalls;
- wherein in the event one of the sidewalls becomes broken, the end cap can be secured to the spool adjacent the broken sidewall to thereby repair the spool.
2. The repair device of claim 1, wherein the securing means comprises:
- an expandable anchor member which is positioned coaxially with the end cap and is connected to or formed integrally therewith; and
- means for expanding the anchor member;
- wherein in use the anchor member is inserted through the aperture of the broken sidewall and is expanded by the expanding means against at least one of the rim and the bore to thereby secure the end cap to the spool.
3. The repair device of claim 2, wherein the anchor member includes a generally cylindrical body portion which is configured to be inserted through the aperture.
4. The repair device of claim 3, wherein the body portion is comprised of a plurality of longitudinal body segments which are spaced radially around the axis of the end cap and which in use of the repair device are forced by the expanding means against at least one of the rim and the bore.
5. The repair device of claim 4, wherein each body segment comprises a radially extending hp located on a distal end thereof which in use of the repair device is forced by the expanding means against the bore.
6. The repair device of claim 4, wherein the expanding means comprises a screw which is configured to be inserted through an axial hole in the end cap and between the body segments to thereby expand the body segments against at least one of the rim and the bore.
7. The repair device of claim 1, wherein the end cap comprises an axial hole and the securing means comprises a plug member which is separate from the end cap, the plug member including a radial end flange and a generally cylindrical body portion which is configured to be inserted through the hole and the aperture to thereby secure the end cap to the spool.
8. The repair device of claim 7, wherein the body portion includes at least one radially extending lip having a diameter which is larger than the diameter of the rim, and wherein the body portion is configured such that the lip will contract radially to permit the body portion to be inserted through the aperture.
9. The repair device of claim 8, wherein the distance between the flange and the lip is approximately the same as a combined thickness of the sidewall and the end cap.
10. The repair device of claim 9, wherein the body portion is comprised of a plurality of longitudinal body segments which are spaced radially around the axis of the plug member and are configured to contract radially inwardly to thereby allow the lip to be inserted through the aperture.
11. The repair device of claim 10, wherein the plug member further comprises:
- a bore which extends axially through the flange and the body member; and
- an expansion device which is configured to be inserted into the bore to maintain the body segments in an un-contracted position.
12. The repair device of claim 1, wherein the securing means comprises:
- a cylindrical collar which is positioned coaxially with the end cap and is connected to or formed integrally therewith, the collar forming a sliding fit with the aperture; and
- a number of screws which, after the collar is inserted into the aperture, are inserted through corresponding holes in the end cap and screwed into at least one of the sidewall or the rim to thereby secure the end cap to the spool.
13. The repair device of claim 12, further comprising an axial bore which extends through the end cap and the collar and through which a support rod for the spool may be inserted.
14. The repair device of claim 1, wherein the securing means comprises:
- a plurality of cups which are arranged radially around the axis of the end cap and are connected to or formed integrally therewith;
- wherein the cups are configured to contract radially inwardly to pass through the aperture and then expand radially outwardly to thereby secure the end cap to the spool.
15. The repair device of claim 14, wherein each clip comprises a head portion having a proximal end which is configured to engage a side of the rim opposite the end cap.
16. The repair device of claim 14, further comprising an axial bore which extends through the end cap and between the clips and through which a support rod for the spool may be inserted.
17. A repair device for a spool on which a wire, cable or the like may be wound, the spool including two parallel, spaced apart circular sidewalls which are connected by a transverse coaxial shaft, the shaft including an axial bore and each sidewall including an axial aperture having a smaller diameter than the bore to thereby define a circular rim at the intersection of the shaft it each sidewall, the repair device comprising:
- two circular end caps which each have a diameter substantially the same as the diameter of the sidewalls;
- a beam having a length approximately the same as the distance between the sidewalls and an outer diameter less than the diameter of the apertures; and
- means for securing each end cap to a corresponding end of the beam;
- wherein in the event one or both of the sidewalls becomes broken, the beam can be inserted through the shaft and the end caps secured to the beam adjacent the sidewalls to thereby repair the spool.
18. The repair device of claim 17, wherein each securing means comprises:
- an expandable anchor member which is positioned coaxially with the end cap and is connected to or formed integrally therewith; and
- means for expanding the anchor member;
- wherein in use the anchor member is inserted through the aperture of the sidewall and is expanded by the expanding means against an axial bore of the beam to thereby secure the end cap to the beam.
19. The repair device of claim 18, wherein each end cap comprises a plurality of holes which are arranged radially around the anchor member and are aligned with matching holes in the beam, and wherein each securing means further comprises a number of screws which are driven into the aligned holes to further secure the end cap to the beam.
20. The repair device of claim 19, wherein a side of each end cap adjacent the beam comprises a number of tabs which engage corresponding slots in the beam to prevent the end caps from rotating relative to the beam.
Type: Application
Filed: Sep 6, 2013
Publication Date: Apr 3, 2014
Inventor: Michael F. Gaudio (Barrington, IL)
Application Number: 14/020,762
International Classification: B65H 75/14 (20060101);