REMOVABLE TILES FOR ELECTRONIC DISPLAY BACKLIGHTS
Exemplary embodiments include a backlight assembly for an electronic display wherein said backlight assembly is comprised of a plurality of tiles. Each tile has a plurality of lights attached to it, such that when a single light or group of lights fail, the tile may be replaced without having to replace the entire backlight assembly. The lights in the assembly may be any one of the following: light emitting diodes (LED), organic light emitting diodes (OLED), field emitting display (FED), light emitting polymer (LEP), and organic electro-luminescence (OEL). Embodiments also allow tiles to be removed from the rear of the display and dissipate heat from the lights to the rear of the backlight assembly.
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This is a divisional application of co-pending U.S. application Ser. No. 12/209,841 filed on Sep. 12, 2008, which is a Non-Provisional of U.S. Application No. 61/060,504 filed Jun. 11, 2008, all of which are herein incorporated by reference in their entirety.
TECHNICAL FIELDThe various embodiments relate generally to backlight systems for electronic displays and more specifically to backlight systems for Liquid Crystal Displays (LCDs). Exemplary backlights may be comprised of removable tiles of lights and may dissipate thermal energy away from the lights.
BACKGROUND OF THE ARTElectronic displays and more specifically liquid crystal displays typically require some type of light source in order to generate an image upon a viewable screen. Specifically for liquid crystal displays (LCD's), a light source is required to shine through the crystals, where the crystals control the amount of light which will pass through by orienting themselves in response to a potential difference. This light source is typically referred to as the Back Light Unit (BLU), as this light source is placed behind the crystals and towards the back of the display assembly.
Previously, an arrangement of fluorescent lights has been used to construct the BLU for LCDs. Energy, environmental, relative size, life span, and various other concerns have prompted the electronic display industry to seek different lighting structures to produce the backlight for displays. A BLU for an LCD display which is comprised of various arrays of LEDs is disclosed in U.S. Pat. No. 7,052,152 and is herein incorporated by reference in its entirety.
For illustrative purposes, LED backlights may be discussed, but the embodiments may be practiced with any one of the following: LEDs, organic light emitting diodes (OLED), field emitting display (FED), light emitting polymer (LEP), and organic electro-luminescence (OEL).
LEDs have a limited life span, and eventually their luminance will degrade until little or no luminance is generated. Some LEDs may quickly fail simply due to a manufacturing defect. Currently when this occurs in an LED backlight, the entire BLU assembly is replaced (ie. the element which every LED is mounted to is replaced with a new element containing all new LEDs). This is expensive, and is an unnecessary waste of the good LEDs which remain in the backlight. Alternatively, the LED backlight assembly could be removed from the display housing, and the degraded or faulty LEDs could be manually replaced. This is typically even more costly, and involves extensive manual labor. In currently known units, this also requires virtual complete disassembly of the LCD to gain access to the BLU. This complete disassembly is not only labor intensive, but must be performed in a clean room environment and involves the handling of relatively expensive, delicate, and fragile components that can be easily damager or destroyed, even with the use of expensive specialized tools, equipment , fixtures, and facilities.
These problems are intensified as the modern electronic displays, and more specifically LCDs grow larger and larger. For large displays, replacing the entire LED backlight assembly could be extremely expensive and could waste a large number of LEDs which still work properly, as well as damage or destroy the fragile LCD itself.
SUMMARY OF THE EXEMPLARY EMBODIMENTSExemplary embodiments comprise a backlight assembly which is constructed of multiple tiles of lights, such that a single tile may be replaced without having to replace the entire backlight assembly. Embodiments may be practiced with any number of electronic displays, where exemplary embodiments are practiced with LCD displays. Furthermore, the tiles in an exemplary embodiment may be replaced individually from the rear of the display without touching or disturbing the LCD or other delicate optical components. Furthermore, the BLU tile itself, may be constructed utilizing metal Printed Circuit Board (PCB) technology, where a metal surface forms the rear, thermally conductive surface of both the BLU and the LCD. The lights in the assembly may be any one of the following: LEDs, organic light emitting diodes (OLED), field emitting display (FED), light emitting polymer (LEP), and organic electro-luminescence (OEL).
A better understanding of the exemplary embodiments of the invention will be had when reference is made to the accompanying drawings, wherein identical parts are identified with identical reference numerals, and wherein:
Turning to the drawings for a better understanding,
In an exemplary embodiment, the mounting element 120 may utilize metal PCB technology to dissipate heat from the lights 110 to the rear surface of the mounting element 120. In this exemplary embodiment, the rear surface of the mounting element 120 may be exposed metal, so that cool air may pass over this rear surface and further dissipate heat from the mounting element 120 and thus from the lights 110. In this exemplary embodiment, there should be a low level of thermal resistance between the chip or die which contains the lights 110 and the exposed rear metal surface of the mounting element 120.
The control box 580 may contain multiple elements which monitor and control the power which is sent to each tile. The control box 580 may even contain software to determine when a tile needs replaced.
Step 1 shows the basic layout of an LCD display. The image assembly 615 comprises the liquid crystal material which is sandwiched in between plates of glass and/or conductive material. Some of the plates surround the liquid crystal material, while others may be added in order to scatter/diffuse light, polarize light, color light, absorb light, or protect the display. These plates may be glass, plastic, or a composite material. Other sub-assemblies may be present within the image assembly 615 to control the individual cells of liquid crystal material or conduct other necessary processes for generating an image.
The lights 110 are attached to the mounting element 120. Preferably, the front surface of the mounting element 120 contains a reflective element 610 to reflect light towards the image assembly 615. As noted above, the mounting element 1′20 may contain many other layers for enhanced thermal, electrical, and mechanical properties. Various electronic devices 635 are at the rear of the display. These electronic devices 635 may be any one of the following: fans, motors, circuit boards, microprocessors, wiring, resistors, capacitors, power supplies, transformers, and connectors. These electronic devices 635 may be mounted on a movable element 630 which may be attached to a hinge 625. The electronic devices 635 electrically control the image assembly 615 and the lights 110 through wiring 620.
In step 2, the movable element 630 may rotate around the hinge 625 so that the faulty tile 650 can be accessed. The securing means 640 may be removed, as well as the electrical connections for tile 650, and the tile 650 is removed from the rear of the display. New tile 670 is then inserted into the backlight assembly, secured, and electrically connected. In step 3, the movable element 630 can be rotated back into its initial position from step 1.
The embodiment shown in
Having shown and described preferred embodiments, those skilled in the art will realize that many variations and modifications may be made to affect the described embodiments and still be within the scope of the claimed invention. Additionally, many of the elements indicated above may be altered or replaced by different elements which will provide the same result and fall within the spirit of the claimed invention. It is the intention, therefore, to limit the invention only as indicated by the scope of the claims.
Claims
1. A method for replacing a selected PCB within an LED backlight having a movable element placed behind the LED backlight assembly and having at least one edge; a hinge at one edge of the movable element so that the movable element can rotate to allow access to a rear portion of the LED backlight assembly; and electrical devices attached to the movable element such that rotation of the movable element causes the electrical devices to move accordingly, where the electrical devices are also in electrical communication with the image assembly, the method comprising the steps of:
- accessing the rear portion of the backlight,
- removing a securing element which holds the selected PCB in place, wherein the securing element is removed in a rearward direction;
- removing the selected PCB from the mounting structure, wherein the selected PCB is removed from the rear of the backlight;
- removing the electrical connection of the selected PCB;
- connecting the electrical connection of a replacement PCB;
- placing the replacement PCB within the mounting structure; and
- replacing the securing element.
2. The method of claim 1 wherein:
- the step of accessing the rear portion of the backlight is performed by rotating the movable element.
3. The method of claim 1 wherein:
- the step of accessing the rear portion of the backlight is performed by removing the movable element.
4. The method of claim 1 wherein:
- the step of removing the securing element is performed by removing one or more mechanical fasteners which attach the securing element to the mounting structure.
5. The method of claim 1 wherein:
- the step of removing the electrical connection of the selected PCB is performed by unplugging the wire harness which is plugged into the electrical connection of the selected PCB.
Type: Application
Filed: May 15, 2013
Publication Date: Apr 24, 2014
Applicant: MANUFACTURING RESOURCES INTERNATIONAL, INC. (Alpharetta, GA)
Inventor: William DUNN (Alpharetta, GA)
Application Number: 13/894,879
International Classification: H05K 13/00 (20060101);