VAPOR FLAME BURNER AND METHOD OF OPERATING SAME
Apparatus and method for creating a vapor flame in a burner having an adjustable BTU output using a liquid diesel fuel and air mixture. A burner tube within which the fuel air mixture initially combusts to form a flame is heated from its outside circumference by a combustion flame within a counterflow chamber surrounding the burner tube. The temperature of the burner tube is maintained at a value where the fuel air mixture within the burner tube turns into vapor with a lack of combustion air which vapor fuels the flame within the counterflow chamber and which vapor also travels to a burner head where it combusts. The combustion air and compressor air are varied following establishment of the vapor flame to increase and decrease the heat output from the burner.
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This invention relates to an improved burner and, more particularly, to an improved diesel fueled burner which produces a vapor flame with an adjustable BTU output.
BACKGROUND OF THE INVENTIONThe use of diesel burners and heaters is, of course, pervasive in industry. Diesel burners may be powered where the use of electricity is required to operate the burner and non-powered where the diesel fuel is manually ignited to create a flame which is then self-sustaining until the fuel supply terminates.
If the diesel burner is powered, auxiliary components such as fuel pumps, compressors, combustion fans and the like combine in operation to produce a fuel/air mixture leaving a nozzle where combustion subsequently occurs, the ignition of the flame generally being initiated by an igniter. Diesel fuel has a healthy caloric content which results in relatively excellent BTU output when the diesel fuel is ignited under satisfactory combustion conditions.
In one form of such powered heaters, electrically powered pumps may be used to pump a coolant into an area adjacent the burner. The coolant is heated by the burner and the coolant, in turn, may be used to heat potable water through a heat exchanger where the potable water is then used for shower or cooking purposes. Alternatively, the heated coolant is routed through space heaters where the heat from the coolant emanates into living quarters for comfort. In yet a further embodiment, the coolant itself may be potable water which is used for showers and the like. And, further, the coolant may be used to heat a second coolant by way of a heat exchanger.
Such diesel burners are known. In one such diesel burner, manufactured by International Thermal Research Ltd., the owner of the present invention, and known as the HURRICANE (Trademark) heater, a burner uses an air aspirated nozzle which draws diesel fuel into the nozzle when air is added to the nozzle by way of a compressor. The air and fuel mixture emanate from the nozzle and combust, initially by way of a igniter and, thereafter, by the heat of the continued combustion to form a combustion flame within a burner tube. The combustion flame creates the heat required for heating the coolant or potable water surrounding the burner tube within a coolant jacket or other coolant container.
Another heater designed by International Thermal Research Ltd. is a heater used for military purposes, primarily within field kitchens. This powered diesel fueled heater is known as the MBU (Modern Burner Unit) heater. A large number of such heaters of this type have been sold and used throughout the world. The MBU heater does not heat a coolant. Rather, the heat from the combustion flame is used to provide heat for ovens, griddles and the like generally used in field kitchens.
As noted, the MBU and HURRICANE heaters both use an air aspirated nozzle to draw fuel into the nozzle. The combustion of the fuel-air mixture occurs in a burner tube. A low pressure airstream ensures efficient combustion within the burner tube. These heaters have operated in a satisfactory manner but there are certain improvements that can be usefully made.
One disadvantage of existing burners heretofore described is that the fuel-air combustion process within the burner tube creates noise due in part to turbulence within the air-fuel mixture. While proper heater location and/or sound proofing may substantially reduce the noise apparent to users, the noise may still be distracting particularly when sleeping or relaxing in quiet conditions and when the heater is located nearby. A second disadvantage of the prior art burners is that the burner tube required to support the combustion is necessarily of a relatively large diameter to ensure efficient and adequate combustion. This increases the size of the burner where a smaller footprint may be desirable due to limited space being available for the heater. A third disadvantage of the prior art is that combustion by-products of carbon monoxide and soot are always present to a larger or smaller degree in a diesel fueled burner. The combustion envelope is dependent on external factors such as temperature and altitude which may change the percentage of combustion by-products during combustion and adversely affect the efficiency of the heater under certain conditions.
Yet a further disadvantage is that the prior art burners cannot be fully enclosed because the only combustion air available is ambient air. The lack of the ability to enclose the burner results in significant heat loss which adversely affects operating efficiency.
A vapor burner is described in some detail in U.S. Pat. No. 3,620,657 (Re. 28,679) to Robinson, the contents of which are incorporated by reference. The Re. '679 patent teaches the use of ambient air for combustion and a constant BTU heat output. There are advantages in increasing operating flexibility and efficiencies of the burner in accordance with present invention.
SUMMARY OF THE INVENTIONAccording to one aspect of the invention, there is disclosed a liquid fueled burner comprising a burner head, a burner tube, a nozzle for ejecting fuel into said burner tube, a counterflow chamber surrounding a substantial portion of said burner tube, first and second sets of perforations extending through said burner tube into said counterflow chamber, said second set of perforations being located adjacent said nozzle and said first set of perforations being located distant of said nozzle, an adjustable combustion fan to provide combustion air to said burner tube and said counterflow chamber, said burner head being operably connected to said burner tube and means to increase and decrease the supply of said fuel and to increase and decrease said combustion air.
According to a further aspect of the invention, there is disclosed a burner utilising a liquid fuel supply fuel line to supply liquid fuel to a nozzle, a variable speed compressor to introduce air under pressure to said nozzle and to draw said liquid fuel into said nozzle to produce an air-fuel mixture emanating from said nozzle into a burner tube, an adjustable combustion fan to supply combustion air to said burner tube, an igniter to ignite the air-fuel mixture emanating from said nozzle and to commence combustion of said air-fuel mixture within said burner tube, a burner head, a counterflow chamber surrounding said burner tube, a first set of perforations extending though said burner tube located at the distant end of said burner tube, said first set of perforations allowing the escape of at least a portion of said fuel vapor in said burner tube into said counterflow chamber, adding combustion air to said counterflow chamber to form a flame within said counterflow chamber, a second set of perforations extending through said burner tube located adjacent said nozzle, said second set of holes allowing the entry of fuel vapor from said counterflow chamber into said burner tube and controls to increase or decrease the supply of air to said nozzle and to said burner head.
According to yet a further aspect of the invention, there is disclosed a method of creating a combustible vapor from a liquid fuel within a burner comprising the steps of introducing a liquid air-fuel mixture into a burner tube from a nozzle, supplying combustion air to said burner tube, passing at least a portion of said air-liquid fuel mixture from said nozzle through an igniter to ignite said air-liquid fuel mixture into a flame within said burner tube, allowing said combustion flame to emanate from a burner head located downstream of said burner tube, allowing fuel vapor within said burner tube to escape to a counterflow chamber surrounding said burner tube via a first set of perforations in said burner tube located distant from said nozzle, supplying combustion air to said counterflow chamber to combust said fuel vapor within said counterflow chamber, heating at least a portion of the outside of said burner tube with said flame in said counterflow chamber, restricting the flame within said counterflow chamber by a flame suppressor and allowing byproducts of said combustion of said flame in said counterflow chamber to be reintroduced to said burner tube through a second set of perforations located in said burner tube at the end of said burner tube adjacent said nozzle, terminating the operation of said igniter after a predetermined time period wherein the temperature within said burner tube is high enough to maintain vaporization of said air-diesel fuel mixture emanating from said nozzle and allowing said flame within said burner tube to extinguish, said flame appearing on said burner head and inside said counterflow chamber.
According to still yet a further aspect of the invention, there is disclosed a counterflow chamber comprising a counterflow air chamber surrounding a burner tube, a first set of perforations extending from said burner tube into said counterflow chamber to allow passage of fuel vapor from said burner tube, a second set of perforations extending from said counterflow chamber into said burner tube to allow combustion by products into said burner tube and an inlet for combustion air to enter said counterflow chamber and combust said fuel vapor within said counterflow chamber thereby to heat the circumference of said burner tube.
According to still yet a further aspect of the invention, there is disclosed a burner head for a burner comprising an outer flame surface with perforations extending through said flame surface from the outside of said flame surface to the inside of said flame surface, an inner baffle located within said burner head, said inner baffle having perforations extending through said baffle, said first outer flame surface and said inner baffle being concentric, a first flame sensor outside said burner head adjacent said flame surface and a second flame sensor located within said burner head.
Specific embodiments of the invention will now be described, by way of example only, with the use of drawings in which:
It will be appreciated that there are some aspects of burner operation and fuel vapor formation within the burner according to the invention that are not wholly understood at the present time. Nevertheless, the explanations given hereafter are being described as they are understood by the applicants for the purpose of full disclosure of the invention as it now appears.
Referring now to the drawings, a burner according to the invention is illustrated generally at 100 in
The burner 100 has a number of components required for supporting combustion. A compressor 101, preferably being a variable speed compressor in order to provide more or less air to the nozzle 102, provides air to the burner nozzle 102 (
A control board 120 (
A carrying handle 131 (
Referring now to the inside of burner 100 and with particular reference to
The counterflow chamber 150 (best seen in
An air chamber 105 (
The counterflow chamber air intake member 151 (
The entrance holes 145 in air intake member 151 are positioned around the circumference of the counterflow ring 163 (
A flame suppressor 164 (
The front plate 160 (
The nozzle tube 114 (
In operation, the ON-OFF switch 132 (
The combustion fan 111 (
With reference now to
Referring to
The combustion air 156 needs to be of a volume to allow clean burning of the vapor in the counterflow chamber 150 which keeps the burner tube 112 hot enough to create vapors to burned on the burner head 140.
The flame suppressor 164 (
To ensure proper establishment of the vapor flame phase illustrated in
After the normal operating mode of
Following the desired operation duration of the burner 100, the ON-OFF switch 132 is turned off to terminate operation of the burner 100. The operation of the igniter 141, the air compressor 101, the fuel pump 103 and the indicator light 134 terminate. A two (2) minute purge period requires the cooling fan 122 and the combustion fan 111 to remain on to dissipate fuel vapors within the burner 100 and to cool the components. The cooling fan 122 and the combustion fan 111 further remain on for a cool down period, conveniently being about twenty (20) minutes, to dissipate any vapors remaining in the burner 100 after shutdown and to more quickly allow the burner 100 and the various electronic and mechanical components to cool. Following the cool down period, the cooling fan 122 and the combustion fan 111 will also shut down. The burner 100 is then quiescent until further operation of the burner 100 is desired by the user.
It will be appreciated that the timing sequences described above in association with the start up and shut down of the burner 100 may readily be modified and that the sequences lend themselves to automation through changes to the control board 100. Likewise, the voltages applied to the various fans and compressors may be increased or decreased to vary the performance of those components, likewise through changes made to the control board.
To prevent any potential “flash back” on the burner head 140, a flame sensor 181 may be conveniently positioned within the burner head 140 as seen in
Although the burner head 140 has been found to operate in a satisfactory manner with no inner baffle added to the burner head 140, it has been found that the addition of an inner and concentric baffle 171 (
A further flame rod 173 is positioned outside the burner head 140 as also seen in
To allow a complete sealing of the burner 100 within an appliance in which it is used, a sealant member (not illustrated) may conveniently be positioned on the top of the case 123. The burner 100 may then be firmly sealed within the appliance (not shown) by bringing the sealing member into contact with the appliance to prevent the egress of heated air and to prevent the ingress of ambient air to the burner 100.
Many further modifications will readily occur to those skilled in the art to which the invention relates and the particular embodiments described herein should be taken as illustrative of the invention only and not as limiting its scope as defined in accordance with the accompanying claims.
Claims
1. A liquid fueled burner comprising a burner head, a burner tube, a nozzle for ejecting fuel into said burner tube, a counterflow chamber surrounding a substantial portion of said burner tube, first and second sets of perforations extending through said burner tube into said counterflow chamber, said second set of perforations being located adjacent said nozzle and said first set of perforations being located distant of said nozzle, an adjustable combustion fan to provide combustion air to said burner tube and said counterflow chamber, said burner head being operably connected to said burner tube and means to increase and decrease the supply of said fuel and to increase and decrease said combustion air.
2. A burner utilising a liquid fuel supply fuel line to supply liquid fuel to a nozzle, a variable speed compressor to introduce air under pressure to said nozzle and to draw said liquid fuel into said nozzle to produce an air-fuel mixture emanating from said nozzle into a burner tube, an adjustable combustion fan to supply combustion air to said burner tube, an igniter to ignite the air-fuel mixture emanating from said nozzle and to commence combustion of said air-fuel mixture within said burner tube, a burner head, a counterflow chamber surrounding said burner tube, a first set of perforations extending though said burner tube located at the distant end of said burner tube, said first set of perforations allowing the escape of at least a portion of said fuel vapor in said burner tube into said counterflow chamber, adding combustion air to said counterflow chamber to form a flame within said counterflow chamber, a second set of perforations extending through said burner tube located adjacent said nozzle, said second set of holes allowing the entry of fuel vapor from said counterflow chamber into said burner tube and controls to increase or decrease the supply of air to said nozzle and to said burner head.
3. A burner as in claim 2 and further comprising a ring member being concentric to said burner tube and surrounding at least a portion of said burner tube, said ring member being positioned generally over said first set of perforations in said burner tube.
4. A burner as in claim 3 and further comprising a flame suppressor surrounding said burner tube and being situated within said counterflow chamber between said first and second sets of perforations in said burner tube.
5. A burner as in claim 4 and further comprising a sealing member between said burner to seal said burner in an appliance within which said burner is positioned to prevent the ingress and egress of air to and from said burner.
6. A burner as in claim 5 and further comprising a first flame sensor outside said burner head to sense the presence or absence of a flame on said burner head.
7. A burner as in claim 6 wherein said burner head has a first outer flame surface with perforations extending through said flame surface from said outside of said flame surface to the inside of said flame surface and further comprising an inner baffle located within said burner head.
8. A burner as in claim 7 wherein said inner baffle has perforations extending through said baffle.
9. A burner as in claim 8 wherein said first burner head and said first flame surface are round and wherein said inner baffle is concentric to said flame surface.
10. A burner as in claim 9 and further comprising a second flame sensor positioned within said burner head to sense the presence of a flame within said burner head.
11. A method of creating a combustible vapor from a liquid fuel within a burner comprising the steps of introducing a liquid air-fuel mixture into a burner tube from a nozzle, supplying combustion air to said burner tube, passing at least a portion of said air-liquid fuel mixture from said nozzle through an igniter to ignite said air-liquid fuel mixture into a flame within said burner tube, allowing said combustion flame to emanate from a burner head located downstream of said burner tube, allowing fuel vapor within said burner tube to escape to a counterflow chamber surrounding said burner tube via a first set of perforations in said burner tube located distant from said nozzle, supplying combustion air to said counterflow chamber to combust said fuel vapor within said counterflow chamber, heating at least a portion of the outside of said burner tube with said flame in said counterflow chamber, restricting the flame within said counterflow chamber by a flame suppressor and allowing byproducts of said combustion of said flame in said counterflow chamber to be reintroduced to said burner tube through a second set of perforations located in said burner tube at the end of said burner tube adjacent said nozzle, terminating the operation of said igniter after a predetermined time period wherein the temperature within said burner tube is high enough to maintain vaporization of said air-diesel fuel mixture emanating from said nozzle and allowing said flame within said burner tube to extinguish, said flame appearing on said burner head and inside said counterflow chamber.
12. A method as in claim 11 and further comprising locating a ring member over said first set of holes around said burner tube and within said counterflow chamber.
13. A method as in claim 12 and further comprising positioning a flame grid between said first and second set of holes within said counterflow chamber and around said burner tube.
14. A counterflow chamber comprising a counterflow air chamber surrounding a burner tube, a first set of perforations extending from said burner tube into said counterflow chamber to allow passage of fuel vapor from said burner tube, a second set of perforations extending from said counterflow chamber into said burner tube to allow combustion by products into said burner tube and an inlet for combustion air to enter said counterflow chamber and combust said fuel vapor within said counterflow chamber thereby to heat the circumference of said burner tube.
15. A burner head for a burner comprising an outer flame surface with perforations extending through said flame surface from the outside of said flame surface to the inside of said flame surface, an inner baffle located within said burner head, said inner baffle having perforations extending through said baffle, said first outer flame surface and said inner baffle being concentric, a first flame sensor outside said burner head adjacent said flame surface and a second flame sensor located within said burner head.
Type: Application
Filed: Aug 1, 2012
Publication Date: Apr 24, 2014
Applicant: INTERNATIONAL THERMAL INVESTMENTS LTD. (Richmond)
Inventors: NADER KIAROSTAMI (Vancouver), EDWARD VAN RUIJVEN (White Rock)
Application Number: 13/564,155
International Classification: F23D 5/18 (20060101);