NOZZLE SELECTIVE PERFORATING JET ASSEMBLY
A downhole hydraulic tool employing multiple nozzles in a selectable fashion from an oilfield surface. At least one of the nozzles of the tool is equipped with a burst disk such that fluid pressure directed from the surface may be utilized in activating the nozzle. The pressure may be driven to exceed a predetermined level for sake of the activating by way of sealing off access to other nozzle(s) therebelow, for example, by way of standard ball drop techniques. Thus, nozzle selectivity may be taken advantage of when a first nozzle wears out without requiring time consuming removal of the tool from the well for sake of remedial repairs or replacement.
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The present application is a continuation-in-part which claims priority under 35 U.S.C. §120 to U.S. patent application Ser. No. 13/667,244 entitled Nozzle Selective Perforating Jet Assembly, filed Nov. 2, 2012, the disclosure of which is incorporated herein by reference in its entirety.
BACKGROUNDExploring, drilling and completing hydrocarbon wells are generally complicated, time consuming and ultimately very expensive endeavors. As a result, over the years, well architecture has become more sophisticated where appropriate in order to help enhance access to underground hydrocarbon reserves. For example, as opposed to wells of limited depth, it is not uncommon to find hydrocarbon wells exceeding 30,000 feet in depth. Furthermore, today's hydrocarbon wells often include deviated or horizontal sections aimed at targeting particular underground reserves. Indeed, at targeted formation locations, it is quite common for a host of lateral legs and perforations to stem from the main wellbore of the well toward a hydrocarbon reservoir into the surrounding formation.
The above described perforations are formed and effectively completed by a series of applications that begin with perforating the well wall. So, for example, a casing defining the well may be perforated by a series of projectiles directed at a targeted location by way of a perforating gun. The gun itself may be equipped with conventional charges for powering the projectiles, with the application itself directed over standard wireline running from the oilfield surface.
Perforating in this manner generally takes place in a zone by zone fashion. That is, for sake of effective management, production regions are divided into 20 to 40 or more zones, often ranging from 3 feet to 50 feet or so apiece. Thus, over the course of perforating a well, one zone is generally perforated, followed by another, and so on. Once more, fully developing perforations, for sake of enhancing recovery, require more than the initial perforating via the perforating gun. Rather, follow-on fracturing, or “fracing,” and cleanout applications are also employed. The fracturing involves pumping a fracturing fluid with solid proppant particulate to the perforated locations to provide a degree of channel stabilization. Subsequently, a cleanout application may be employed to remove excess debris and particulate following the perforating and fracturing.
Unfortunately, the step by step process of perforating, fracturing and cleanout is performed on a zone by zone basis. So, for example, following the perforating, the gun may be removed and other fracturing and cleanout equipment lowered into position for these subsequent applications. Afterwards, the entire process of delivering and removing the various pieces of equipment may be repeated for each and every zone. In fact, each zone may even be isolated in advance of perforating and fracturing, thus adding further layers of complexity and time to the overall process.
In order to streamline the above described process of perforating and fracturing various downhole zones, coiled tubing perforating equipment may be utilized. More specifically, a hydraulically driven coiled tubing assembly may be outfitted with a jetting tool and other features capable of performing each of the various perforating, fracturing and cleanout functions. That is, the coiled tubing may be advanced to the downhole perforating location and the jetting tool employed to create the above described perforations. However, rather than remove the coiled tubing, it may be left in place as a fluid-based fracturing application is directed through the coiled tubing to the recently perforated zone. Indeed, the coiled tubing may remain in place to serve as the platform for a subsequent circulating cleanout application.
In theory, routing each of the various applications through the same bottom hole assembly (BHA) at the end of the coiled tubing would save a tremendous amount of time in terms of trips into the well. That is, after one zone is finished, the coiled tubing may be moved to the next zone and the same applications repeated through the same BHA without the need to return to the oilfield surface.
Unfortunately, the ability to fully take advantage of the coiled tubing BHA for the different applications noted above is limited by the nozzles of the jetting tool. As noted above, the BHA is outfitted with a jetting tool which utilizes nozzles in achieving the perforating at each zone. However, even the most robust of nozzles is likely to be effective for no more than about 5 to 10 perforating applications. This is due to the naturally occurring erosion which tends to enlarge the diameter of the nozzles over repeated use. As a result, after perforating and fracturing 5 to 10 zones or so, the entire coiled tubing is removed from the well so that the nozzles and/or the entire jetting tool of the BHA may be replaced. The assembly is then re-deployed for use in subsequent zones, with this process repeated until all of the perhaps 40 or more zones are fully perforated, fractured and cleaned out. Thus, the ability to attain the full advantage leaving the coiled tubing downhole throughout the perforating and fracturing of the entire well remains elusive.
In some circumstances, efforts may be undertaken to extend the effective life of the nozzle without removing the BHA. For example, as later zones are perforated, operators at the oilfield surface may increase pressure and flow rates in an attempt to compensate for increasing diameter of the eroding nozzles. However, such efforts are unlikely to extend nozzle life beyond an additional perforating application or two. Thus, as a practical matter, the operator is still likely to remove the entire BHA on multiple occasions, adding significant time and expense to overall perforating and fracturing operations.
SUMMARYA nozzle selective perforating jet assembly is provided with multiple nozzles. A first jetting nozzle may be situated at a given location of the assembly for directing a first perforating application. Further, another nozzle may be positioned at another location for a subsequent perforating application. Once more, a degradable member, a dissolvable member, a soluble member, and/or a burst disk may be incorporated into the other nozzle for the subsequent application so as to occlude fluid access thereto until activation is desired for the other nozzle, such as when pressure in the assembly is below a predetermined level.
Embodiments are described with reference to certain downhole applications conveyed by way of coiled tubing. For example, coiled tubing driven perforating, fracturing and cleanout operations are detailed within a cased well. However, other types of applications, tools and environments may be applicable. For example, embodiments of jetting tools directed at open hole environments or liners of lateral legs may be applicable. Additionally, conveyance for sake of perforating may be achieved by way of drill pipe or other tubular deployment. Regardless, the jetting tool includes multiple nozzles which may be selectively actuated via burst disk mechanics depending upon internal sealing and hydraulic pressure directed through the tool.
Referring now to
The nozzles 120, 140 of the jetting tool 101 are configured to guide perforating as detailed hereinbelow (see
In an embodiment, the jetting tool 101 may be configured with nozzles 142 having a soluble, dissolvable or degradable plug 402 disposed in a flow path 404 of the nozzle 142, such as by an interference fit or the like (see
The above described technique of nozzle selective perforating allows the operator to use different sets of nozzles 120, 140 or 142 in succession. Indeed, in other embodiments, nozzles at more than two depth locations may be successively employed through the use of burst disks 400 as shown in
Continuing with reference to
In addition to the above noted features, multi-cycle, coupling, isolation and other standard bottom hole assembly features may be incorporated into the assembly 100. Once more, the features may be provided in multiple and rearranged configurations. For example, multiple isolation devices may be utilized both above and below the jetting tool 101 or alternatively a single isolation device positioned above or below the tool 101.
Referring now to
In the embodiment of
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In one embodiment, even the initial set of nozzles 120 are of a burst disk variety. Thus, pressure utilized in the jetting application depicted is sufficient for bursting disks incorporated into these nozzles 120 so as to initiate perforating. For example, in one embodiment, a 2,000-3,000 PSI differential is utilized in jetting through these nozzles 120. As such, where they are equipped with burst disks, a pressure rating of below about 2,000 PSI may be utilized for these particular disks. Further, in circumstances where the burst disk for one of the pair of nozzles 120 breaks but the other does not, flow rate may be increased so as to overrun the jetting of the open nozzle 120 and allow the other disk to break for opening of the other nozzle 120. So long as pressure is kept below the higher pressure rating of disks associated with uphole nozzles 140, this technique may be utilized to ensure that both downhole nozzles 120 are opened. Of course, as noted above and detailed further below, the backup or uphole nozzles 140 are also made available once the initial downhole nozzles 120 begin to show wear from the initial described perforating.
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With more direct reference to
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With specific reference now to
The above detailed technique for equipping and utilizing successive sets of nozzles 120, 140 may be continued to any practical number of depths 510, 520, 540, 550. For example, as shown in
Referring now to
An embodiment of a nozzle selective jetting tool comprises a first jetting nozzle at a first location of the tool for a first perforating application, a second jetting nozzle at a second location of the tool for a subsequent perforating application, the second jetting nozzle inoperable in a first configuration and operable in a second configuration. In an embodiment, the tool further comprises a sealing location in the central channel and between the nozzles for sealably accommodating a projectile to close channel access to the first nozzle and thereby configuring the second jetting nozzle in the second configuration. The sealing location may be a valve seat and the projectile may be a ball. In an embodiment, the first perforating application takes place at a pressure below that of the subsequent perforating application. In an embodiment, the first nozzle is located downhole of the second nozzle when the tool is positioned in a well for the perforating applications.
The tool of claim 1 wherein the first configuration comprises a burst disk coupled to the second nozzle for occluding access thereto when pressure in a central channel of the tool is below a predetermined level and the second configuration comprises a ruptured burst disk when the pressure is above the predetermined level.
An embodiment of a hydraulic bottom hole tool assembly for disposal in a well, the assembly comprises a jetting tool accommodating first and second selectively employable nozzles, at least one of the nozzles having selective hydraulic access thereto via a central channel of the tool, wherein the selective access comprises one of a burst disk and a soluble plug selectively occluding a flow path of the nozzle, and a hydraulic line conveyance in fluid communication with the central channel for directing an application through the other nozzle when channel pressure therein is below the predetermined level. In an embodiment, the predetermined level is a first predetermined level, the assembly further comprising a third nozzle of the tool having another burst disk for allowing hydraulic access thereto via the central channel when pressure therein exceeds a second predetermined level greater than the first predetermined level. In an embodiment, the hydraulic line conveyance is selected from a group consisting of coiled tubing and drill pipe. In an embodiment, the jetting tool is a perforating tool for perforating a wall of the well. The wall may be a casing, a liner or an open-hole formation. In an embodiment, the assembly further comprises an anchor segment and a reverse circulation segment. The anchor segment may comprise a compression set anchor for anchoring the assembly in advance of perforating. In an embodiment, the assembly further comprises a segment selected from a group consisting of a swivel, an eccentric weight and an isolation device.
In an embodiment, a method of selectively employing jetting nozzles of a tool disposed in a well at an oilfield comprises performing a hydraulic application through a first nozzle at a first location of the tool, hydraulically closing off access to the first nozzle, opening a second nozzle at a second location of the tool, and performing a second hydraulic application through the second nozzle. In an embodiment, opening may comprise initiating a ball drop technique from a surface of the oilfield to initiate the closing and initiating a one of rupturing a burst disk and dissolving a soluble plug. In an embodiment, the applications are perforating applications directed at a wall of the well. In an embodiment, at least one of the applications is directed at a contingent emergent circumstance. In an embodiment, the method further comprises performing a fracturing application through an assembly accommodating the tool while the tool remains in the well. In an embodiment, the method further comprises performing a cleanout application through an assembly accommodating the tool while the tool remains in the well.
Embodiments described hereinabove allow for jetting tool perforating applications in a manner that substantially extends the life of the tool. More specifically, the tool need not be removed and repaired after every 5 to 10 jetting perforating applications. Indeed, any practical number of perforating applications may be directed through the same jetting tool without requirement of intervening remedial action. Such is limited only by the design constraints employed such as varying burst pressure ratings, tool channel and projectile ball diameters and other factors. Regardless, operators need not attempt to ineffectively drive pressures up to extend the nozzle life but rather are provided with a viable technique for leaving the tool downhole while moving on from a worn nozzle to a fresh one for subsequent perforating.
The preceding description has been presented with reference to presently preferred embodiments. Persons skilled in the art and technology to which these embodiments pertain will appreciate that alterations and changes in the described structures and methods of operation may be practiced without meaningfully departing from the principle, and scope of these embodiments. For example, the burst disk concepts and/or soluble plug concepts described herein may be employed in a contingency fashion so as to allow operator directed nozzle use in circumstances apart from perforating. These circumstances may include unsticking a tool, introducing annular circulation or dealing with a variety of other emergent circumstances. Furthermore, the foregoing description should not be read as pertaining only to the precise structures described and shown in the accompanying drawings, but rather should be read as consistent with and as support for the following claims, which are to have their fullest and fairest scope.
Claims
1. A nozzle selective jetting tool comprising:
- a first jetting nozzle at a first location of the tool for a first perforating application; and
- a second jetting nozzle at a second location of the tool for a subsequent perforating application, the second jetting nozzle inoperable in a first configuration and operable in a second configuration.
2. The tool of claim 1, further comprising a sealing location in the central channel and between said nozzles for sealably accommodating a projectile to close channel access to said first nozzle and thereby configuring the second jetting nozzle in the second configuration.
3. The tool of claim 2, wherein said sealing location is a valve seat and the projectile is a ball.
4. The tool of claim 1, wherein the first perforating application takes place at a pressure below that of the subsequent perforating application.
5. The tool of claim 1, wherein said first nozzle is located downhole of said second nozzle when the tool is positioned in a well for the perforating applications.
6. The tool of claim 1, wherein said first configuration comprises a burst disk coupled to said second nozzle for occluding access thereto when pressure in a central channel of the tool is below a predetermined level and said second configuration comprises a ruptured burst disk when the pressure is above the predetermined level.
7. A hydraulic bottom hole tool assembly for disposal in a well, the assembly comprising:
- a jetting tool accommodating first and second selectively employable nozzles, at least one of the nozzles having selective hydraulic access thereto via a central channel of the tool, wherein the selective access comprises one of a burst disk and a soluble plug selectively occluding a flow path of the nozzle; and
- a hydraulic line conveyance in fluid communication with the central channel for directing an application through the other nozzle when channel pressure therein is below the predetermined level.
8. The assembly of claim 7, wherein the predetermined level is a first predetermined level, the assembly further comprising a third nozzle of said tool having another burst disk for allowing hydraulic access thereto via the central channel when pressure therein exceeds a second predetermined level greater than the first predetermined level.
9. The assembly of claim 7, wherein said hydraulic line conveyance is selected from a group consisting of coiled tubing and drill pipe.
10. The assembly of claim 7, wherein the jetting tool is a perforating tool for perforating a wall of the well.
11. The assembly of claim 10, wherein the wall is selected from a group consisting of a casing, a liner and an open-hole formation.
12. The assembly of claim 10, further comprising:
- an anchor segment; and
- a reverse circulation segment.
13. The assembly of claim 12, wherein said anchor segment includes a compression set anchor for anchoring the assembly in advance of perforating.
14. The assembly of claim 10, further comprising a segment selected from a group consisting of a swivel, an eccentric weight and an isolation device.
15. A method of selectively employing jetting nozzles of a tool disposed in a well at an oilfield, the method comprising:
- performing a hydraulic application through a first nozzle at a first location of the tool;
- hydraulically closing off access to the first nozzle;
- opening a second nozzle at a second location of the tool; and
- performing a second hydraulic application through the second nozzle.
16. The method of claim 15, wherein opening comprises initiating a ball drop technique from a surface of the oilfield to initiate said closing and initiating a one of rupturing a burst disk and dissolving a soluble plug.
17. The method of claim 15, wherein performing comprises performing a perforating application directed at a wall of the well.
18. The method of claim 15, wherein at least one of the applications is directed at a contingent emergent circumstance.
19. The method of claim 15, further comprising performing a fracturing application through an assembly accommodating the tool while the tool remains in the well.
20. The method of claim 15, further comprising performing a cleanout application through an assembly accommodating the tool while the tool remains in the well.
Type: Application
Filed: Dec 20, 2013
Publication Date: Jun 12, 2014
Applicant: SCHLUMBERGER TECHNOLOGY CORPORATION (Sugar Land, TX)
Inventors: VICTOR LYASHKOV (KATY, TX), MARK C. OETTLI (RICHMOND, TX)
Application Number: 14/137,344
International Classification: E21B 43/114 (20060101); E21B 37/00 (20060101); E21B 7/18 (20060101); E21B 43/26 (20060101);