INTEGRATED WASTE HEAT RECOVERY
A system and method of operating a waste heat recovery system for a vehicle is provided. The system includes an expander/compressor portion mechanically linked to wheels of the vehicle, the expander/compressor portion including an inlet valve and an exhaust valve. A combustion engine is provided having an exhaust portion. A working fluid path is thermally coupled between the combustion engine and a working fluid, the working fluid path being fluidly coupled to the expander/compressor portion. A boiler portion is fluidly coupled to the working fluid path, the boiler portion further being thermally coupled to the exhaust portion. An accumulator tank portion having a cavity is operative to receive and store the working fluid, the accumulator tank portion fluidly coupled to the inlet valve and the exhaust valve. A condenser is fluidly coupled to the working fluid path and the exhaust valve.
Latest General Motors Patents:
- On-vehicle ultra-wideband system and method
- Surround view vehicle egress assistance
- Application virtualization in an emulator using an authentication processor
- System and method estimating temperature of a direct current bus bar and direct current connector in a power inverter and providing control based upon the temperature
- Rotor electrical grounding system
This patent application claims priority to U.S. Patent Application Ser. No. 61/746,704 filed Dec. 28, 2012 which is hereby incorporated herein by reference in its entirety.
FIELD OF THE INVENTIONThe subject invention relates to combustion engines and waste heat recovery in combustion engines.
BACKGROUNDCombustion engines such as internal combustion engines used in vehicles consume fuel through a combustion process. The combustion process produces heat that is wasted when the heat is not used for productive purposes.
Accordingly, it is desirable to provide a system that utilizes the waste heat to provide more efficient operation of the system.
SUMMARY OF THE INVENTIONAccording to one embodiment, a system and method of operating a waste heat recovery system for a vehicle is provided. The system includes an expander/compressor portion mechanically linked to wheels of the vehicle, the expander/compressor portion including an inlet valve and an exhaust valve. A combustion engine is provided having an exhaust portion. A working fluid path is thermally coupled between the combustion engine and a working fluid, the working fluid path being fluidly coupled to the expander/compressor portion. A boiler portion is fluidly coupled to the working fluid path, the boiler portion further being thermally coupled to the exhaust portion. An accumulator tank portion having a cavity is operative to receive and store the working fluid, the accumulator tank portion fluidly coupled to the inlet valve and the exhaust valve. A condenser is fluidly coupled to the working fluid path and the exhaust valve
According to another embodiment, a waste heat recovery system for a vehicle is provided. The system including an expander/compressor portion mechanically linked to wheels of the vehicle, the expander/compressor portion including a primary inlet valve, a secondary inlet valve and an exhaust valve. A combustion engine is provided having an exhaust portion, the exhaust portion having an exhaust gas path. A working fluid path is provided having a working fluid, the working fluid path being thermally coupled to the combustion engine and fluidly coupled to the to the secondary inlet valve of the expander/compressor portion. A boiler portion is provided having a heat exchange portion thermally coupled to the exhaust gas path. An accumulator tank portion that includes a cavity is operative to receive and store the working fluid, the accumulator tank portion fluidly coupled to the working fluid path and the primary inlet valve. A condenser portion is fluidly coupled between the exhaust valve and the boiler portion.
According to yet another embodiment a method of operating a waste heat recovery system for a vehicle having wheels is provided. The method including operating a combustion engine to exchange heat with a working fluid. The working fluid is output from the combustion engine to an accumulator tank. The working fluid is stored in the accumulator tank.
The above features and advantages and other features and advantages of the invention are readily apparent from the following detailed description of the invention when taken in connection with the accompanying drawings.
Other features, advantages and details appear, by way of example only, in the following detailed description of embodiments, the detailed description referring to the drawings in which:
The following description is merely exemplary in nature and is not intended to limit the present disclosure, its application or uses. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.
Combustion engines, such as internal combustion engines for example, produce of waste heat during the combustion process. The waste heat was typically transferred into the atmosphere, resulting in a significant inefficiency in the engine system. The inefficiency increases the fuel needed to drive the system, and reduces the fuel economy of the system. The methods and systems described below provide a more efficient engine system for a vehicle using the waste heat produced by the engine and from braking or slowing of the vehicle to produce steam that is used to assist in driving the vehicle.
In accordance with an exemplary embodiment of the invention,
An accumulator tank portion 112 is arranged with a first accumulator control valve 114 that controls the flow of working fluid from the boiler portion 108 into the accumulator tank portion 112. An expander/compressor (E/C) portion 116 is arranged with inlet valves 118 and exhaust valves 120 that control the flow of working fluid into and out of the E/C portion 116. The E/C portion 116 may be mechanically linked to wheels 101 of the vehicle. A second accumulator control valve 122 is arranged to control the flow of the working fluid that may be output by the expander/compressor portion 116 to the accumulator tank portion 112. A condenser portion 124 is operative to receive low pressure (LP) high temperature working fluid output by the expander/compressor portion 116, and condense the working fluid from a gas to a liquid. A condenser control valve 126 is arranged to control the flow of the working fluid into the condenser portion 124. A condenser check valve 113 may be arranged to limit or check a backflow of the working fluid into the condenser portion 124. A pump portion 128 may be mechanically driven by the engine 102 or may be electrically driven via an electrical power source such as, for example, a battery (not shown). The pump portion 128 is arranged to receive LP-LT working fluid from the condenser and output HP-LT working to the engine 102. A pressure regulating portion 130 is arranged to regulate the pressure of the working fluid output by the pump portion 128.
The system 100 described above is operative to use the working fluid to drive the vehicle during a variety of operational modes of the vehicle. In this regard, the operation of the system 100 in a number of operating modes is described below. As described herein, “drive” includes imparting a force operative to move or affect the movement of a component or object.
The system 100 may operate in a “warm up mode” that is operative to heat the engine quickly during a warm up period following starting the engine 102. In this regard, referring to
In this regard, the region I illustrates the system 100 in a constant torque output state in region I the system 100 may operate in the “driving vehicle mode” described above. The region II illustrates the system 100 in an increasing torque output state during the operation of the system 100 in region II the system 100 may also operate in the “driving vehicle mode” described above. The desired torque curve is greater than the heat recovery+ICE torque curve in the region III. When the desired torque curve is greater than the heat recovery+ICE torque curve, the system 100 may operate in the “accumulator tank depletion mode” such that working fluid stored in the accumulator tank portion 112 is provided to the E/C portion 116 to provide additional working fluid to drive the E/C portion 116 such that the E/C portion 116 outputs additional torque to raise the output torque to approximately match the desired torque curve.
In the region IV, the system 100 is outputting a substantially constant torque. In the region IV, the system 100 may also operate in the “driving vehicle mode” described above. In the region V, the system 100 is outputting a reduced torque. The region V heat recovery+ICE torque curve is greater than the desired torque curve. During the region V, the system 100 may operate in a “regenerative breaking mode” or a “accumulator charging mode” as described above to provide HP-HT working fluid to the accumulator tank portion 112. The system 100 in the region VI is outputting a substantially constant torque, and may operate in the “driving vehicle mode” as described above.
The methods and systems described herein provide a system for a vehicle that recovers waste heat from an engine and from braking or slowing the vehicle and utilizes the waste heat to drive the wheels of the vehicle or other associated subsystems of the vehicle. The use of the waste heat provides improved efficiency in the systems.
While the invention has been described with reference to exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the application.
Claims
1. A waste heat recovery system for a vehicle, the system comprising:
- an expander/compressor portion is mechanically linked to wheels of the vehicle, the expander/compressor portion including an inlet valve and an exhaust valve;
- a combustion engine having an exhaust portion;
- a working fluid path having a working fluid, the working fluid path being thermally coupled to exchange heat between the combustion engine and the working fluid, the working fluid path being fluidly coupled to the expander/compressor portion;
- a boiler portion having a heat exchange portion that is fluidly coupled to the working fluid path, the boiler portion further being thermally coupled to the exhaust portion;
- an accumulator tank portion having a cavity that is fluidly coupled to receive and store the working fluid, the accumulator tank portion being fluidly coupled to the working fluid path, the inlet valve and the exhaust valve of the expander/compressor portion; and
- a condenser fluidly coupled to the working fluid path and the exhaust valve.
2. The system of claim 1, further comprising a pump portion fluidly coupled to the working fluid path between the condenser and the combustion engine.
3. The system of claim 1, further comprising a processor operative to control the system, wherein the processor is operative to control a vehicle driving mode that includes:
- operating the combustion engine to exchange heat with the working fluid;
- control an output of the working fluid from the boiler portion to the expander/compressor portion; and
- control the expander/compressor portion such that the expander/compressor portion drives the wheels of the vehicle.
4. The system of claim 1, further comprising a processor operative to control the system, wherein the processor is operative to control an accumulator charging mode that includes:
- operating the combustion engine and exchanging heat with the working fluid;
- controlling an output of the working fluid from the boiler portion to the accumulator tank portion; and
- controlling the accumulator tank portion to receive and store the working fluid.
5. The system of claim 1, further comprising a processor operative to control the system, wherein the processor is operative to control an accumulator tank depletion mode that includes:
- controlling the accumulator tank portion to output the working fluid to the expander/compressor portion; and
- controlling the expander/compressor portion to receive the working fluid from the accumulator tank portion and drive the wheels of the vehicle.
6. The system of claim 1, further comprising a processor operative to control the system, wherein the processor is operative to control a regenerative breaking mode that includes:
- controlling the expander/compressor portion to receive the working fluid from the boiler portion, compressing the working fluid by being driven by the wheels of the vehicle, and outputting compressed working fluid to the accumulator tank portion; and
- controlling the accumulator tank portion to receive and store the compressed working fluid.
7. The system of claim 1, further comprising a processor operative to control the system, wherein the processor is operative to control a warm up mode that includes controlling an output of the working fluid from the boiler portion to the engine such that the working fluid heats the engine.
8. The system of claim 1, wherein the boiler portion is operative to receive the working fluid from the combustion engine at a high pressure and medium temperature and output the working fluid at a high pressure and high temperature.
9. A waste heat recovery system for a vehicle, the system comprising:
- an expander/compressor portion mechanically linked to wheels of the vehicle, the expander/compressor portion including a primary inlet valve, a secondary inlet valve and an exhaust valve;
- a combustion engine having an exhaust portion, the exhaust portion having an exhaust gas path;
- a working fluid path having a working fluid, the working fluid path being thermally coupled to the combustion engine and fluidly coupled to the to the secondary inlet valve of the expander/compressor portion;
- a boiler portion having a heat exchange portion thermally coupled to the exhaust gas path;
- an accumulator tank portion that includes a cavity operative to receive and store the working fluid, the accumulator tank portion fluidly coupled to the working fluid path and the primary inlet valve; and
- a condenser portion fluidly coupled between the exhaust valve and the boiler portion.
10. The system of claim 9, further comprising a pump portion fluidly coupled to the working fluid path between the condenser portion and the combustion engine.
11. The system of claim 9, further comprising a processor operative to control the system, wherein the processor is operative to control a vehicle driving mode that includes:
- operating the combustion engine to exchange heat with the working fluid;
- controlling an output of the working fluid from the combustion engine to the expander/compressor portion;
- controlling an output of the working fluid from the boiler portion to the expander/compressor portion; and
- controlling the expander/compressor portion such that the expander/compressor portion drives the wheels of the vehicle.
12. The system of claim 9, further comprising a processor operative to control the system, wherein the processor is operative to control an accumulator charging mode that includes:
- operating the combustion engine to exchange heat with the working fluid;
- controlling an output of the working fluid from the boiler portion to the accumulator tank portion; and
- controlling the accumulator tank portion to receive and store the working fluid.
13. The system of claim 9, further comprising a processor operative to control the system, wherein the processor is operative to control an accumulator tank depletion mode that includes:
- controlling the accumulator tank portion to output the working fluid to the expander/compressor portion; and
- controlling the expander/compressor portion to receive the working fluid from the accumulator tank portion and drive the wheels of the vehicle.
14. The system of claim 9, further comprising a processor operative to control the system, wherein the processor is operative to control a regenerative breaking mode that includes:
- controlling the expander/compressor portion to receive the working fluid from the boiler portion, compressing the working fluid by being driven by the wheels of the vehicle, and outputting compressed working fluid to the accumulator tank portion; and
- controlling the accumulator tank portion to receive and store the compressed working fluid.
15. The system of claim 9, further comprising a processor operative to control the system, wherein the processor is operative to control a warm up mode that includes controlling an output of the working fluid from the boiler portion to the engine such that the working fluid heats the engine.
16. The system of claim 9, wherein the boiler portion is operative to receive the working fluid from the combustion engine at a high pressure and medium temperature and output the working fluid at a high pressure and high temperature.
17. A method of operating a waste heat recovery system for a vehicle having wheels, the method comprising:
- operating a combustion engine to exchange heat with a working fluid;
- outputting the working fluid from the combustion engine to an accumulator tank; and
- storing the working fluid in the accumulator tank.
18. The method of claim 17 further comprising:
- following the storing the working fluid in the accumulator tank,
- outputting the working fluid from the accumulator tank to an expander/compressor portion;
- driving the expander/compressor portion with the working fluid; and
- driving the wheels of the vehicle with the expander/compressor portion.
19. The method of claim 18, further comprising:
- following the driving the wheels of the vehicle with the expander/compressor portion, receiving the working fluid in the expander/compressor portion;
- driving the expander/compressor portion with the wheels of the vehicle;
- compressing the working fluid with the expander/compressor portion;
- outputting compressed working fluid from the expander/compressor portion to the accumulator tank portion; and
- storing the compressed working fluid in the accumulator tank portion.
20. The method of claim 17, further comprising:
- outputting the working fluid from the accumulator tank portion to an expander/compressor portion;
- driving the expander/compressor portion with the working fluid; and
- driving the wheels of the vehicle with the expander/compressor portion.
Type: Application
Filed: Dec 6, 2013
Publication Date: Jul 3, 2014
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC (Detroit, MI)
Inventors: James D. Hendrickson (Oxford, MI), John R. Bucknell (Royal Oak, MI)
Application Number: 14/099,065
International Classification: F01K 23/10 (20060101);