INFLATABLE CASE TO TRANSPORT A SPORTS BOARD AND A METHOD FOR MAKING THE SAME
An inventive case capable of transporting a sports board, such as a surfboard, snowboard or skate board or element thereof, is described. The case may include a top cushion designed to conform to a top surface of a sports board, a bottom cushion designed to conform to a bottom surface of the same sports board. Optionally or alternatively, each of the top and the bottom cushions may include a plurality of compartments which have varying cross-sectional dimensions along a length of the compartments.
This Application is a US Nonprovisional Continuation-in-Part Patent Application of, and claims the benefit of the filing date of, U.S. Nonprovisional patent application Ser. No. 12/396,232, filed Mar. 2, 2009 and titled INFLATABLE CASE TO TRANSPORT A SURFBOARD AND A METHOD FOR MAKING THE SAME. T
The present invention relates to a protective case designed to transport a sports board, such as a surfboard, snowboard or skateboard. More particularly, the present invention relates to a sports board case that presents varying thickness along its length and a method for making the same.
BACKGROUND OF THE INVENTIONThe subject matter discussed in the background section should not be assumed to be prior art merely as a result of its mention in the background section. Similarly, a problem mentioned in the background section or associated with the subject matter of the background section should not be assumed to have been previously recognized in the prior art. The subject matter in the background section merely represents different approaches, which in and of themselves may also be inventions.
Sport boards are frequently transported inside a case from a user's home or location of storage to a use location, e.g., a ski slope, skate board park or a surfing site. Surfing and sports board use sites can be local, but may also include distant or international destinations. As a result, current designs of sports board cases attempt to protect the encased sports board from damage during transit. Specifically, prior art designs of cases attempt to protect the surfboard from being impacted by an external force (e.g., from movement of adjacent bags, applied by the loading or unloading personnel or exerted by transporting equipment).
Commonly available designs contemplate cases made from synthetic rubber foam sheet material of uniform thickness for covering the sports board. Unfortunately, they do not provide sufficient protection to the top and bottom surfaces of a sports board, e.g., a surfboard, during transit. Moreover, when not in use, these cases do not collapse or fold for easy storage.
To this end, U.S. Pat. No. 7,017,747 entitled “Protective Inflatable Surfboard Covering Device” issued to Kiger et al. offers a surfboard case design that is inflatable. Specifically, this design provides an inflatable top and an inflatable bottom cushion of uniform thickness to cover the top and bottom surfaces of a surfboard. Furthermore, this design also includes a side rail cushion having an inwardly “C-shape” that is designed to partially circumscribe the side rails.
In
Unfortunately, however, the prior art inflatable case design does not adequately protect the surfboard inside. With the top and bottom cushions of uniform thickness, the design does not properly protect the pronounced rise in the curvature at front portion 12 and slight rise in back portion 14 of the surfboard. In other words, in the current design an external force impacting either a top or a bottom surface of the case does not have much to travel before it strikes either the rising front or back portions of the encased surfboard. Consequently, the top and bottom surfaces of the surfboard are not adequately protected by the prior art inflatable design.
What is therefore needed is a new surfboard design that effectively protects the rising curvature at the front and back portions of the surfboard and also the top and bottom surfaces of the surfboard from an impacting external force.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter.
SUMMARY OF THE INVENTIONToward this and other objects that are made obvious in light of the disclosure, a n inventive case capable of transporting a sports board, such as a surfboard or a skate board or element thereof, is disclosed and provided. The case may include a top cushion designed to conform to a top surface of a sports board, a bottom cushion designed to conform to a bottom surface of the same sports board. Optionally or alternatively, each of the top and the bottom cushions may include a plurality of compartments which have varying cross-sectional dimensions along a length of the compartments. One or more cushions may be filled with air, pressurized air, pressurized gas, cushioning material such as resilient and/or elastic foam, and/or liquid.
To achieve the foregoing, certain preferred embodiments of the present invention provide in one aspect a case capable of transporting a sports board. The case includes: (1) a top cushion designed to conform to a top surface of a sports board; (2) a bottom cushion designed to conform to a bottom surface of the sports board; and (3) wherein each of the top and the bottom cushions include a plurality of compartments which have varying cross-sectional dimensions along a length of the compartments. The top cushion, the bottom cushion and compartments can be made from foam like materials and/or include pressurized gas, such as ambient air.
The invented case is shaped along a length of the Y axis and presents varying widths along both an orthogonal X axis and a varying height along a mutually orthogonal Z axis to conform to and support the structure of a sports board, whereby the sports board is cushioned and the cushions of the invented case absorb force and thereby reduces force and stress delivered against the sports board. In contrast, the prior art cases are not formed to conform to and mechanically support the curved shape of a sports board. In patentable distinction, the invented cushions are shaped to both shield the sports board and resist deformation of the sports board when external force is applied against the invented case. In another patentably distinguishing aspect, when the sports board is located between the invented cushions, the invented cushions act to absorb external force, resist deformation of a curvature of the sports board and support the resting shape of the sports board.
In an alternative embodiment of the present invention, the top and bottom cushions and said plurality of compartments are inflatable and the compartments have defined therein an aperture which allows air to travel from one compartment to another compartment. The case may further include a side rail cushion that is disposed between the top cushion and the bottom cushion and is designed to be adjacent to a side rail of the surfboard when the surfboard is encased inside the case.
In certain still alternate preferred embodiments of the present invention, at a distance which equals between about 0 and about ⅓ of a length of the case and the distance measured from the front end of the case, a cross-sectional area of the compartment of the top cushion is between about 4 square inches and about 30 square inches. At a distance which equals between more than ⅓ and about ⅔ of a length of the case and the distance being measured from a front end of the case, a thickness of the inflatable compartment of the top cushion in an inflated state may be between about 6 square inches and about 30 square inches. At a distance which equals between about 0 and about ⅓ of a length of the case and the distance measured from a back end of the case, a thickness of the inflatable compartment of the top cushion in an inflated state may be between about 4 inches and about 24 inches. At a distance which equals between about 0 and about ⅓ of a length of the case and the distance being measured from a front end of the case, a thickness of the inflatable compartment of the bottom cushion in an inflated state may be between about 6 square inches and about 30 square inches. At a distance which equals between about ⅓ and about ⅔ of a length of the case and the distance measured from a front end of the case, a thickness of the inflatable compartment of the bottom cushion in an inflated state may be between about 4 square inches and about 24 square inches. At a distance which equals between about 0 and about ⅓ of a length of the case and the distance measured from a back end of said case, a thickness of the inflatable compartment of the bottom cushion in an inflated state may be between about 4 square inches and about 30 square inches.
In another aspect, the present invention provides a case capable of transporting a surfboard. The surfboard includes: (1) a top inflatable cushion designed to conform to a top surface of a surfboard in an inflated state of the top cushion; (2) a bottom inflatable cushion designed to conform to a bottom surface of the surfboard in an inflated state of the bottom cushion; and (3) wherein in an inflated state, each of the top and the bottom cushions vary in thickness along their length to protect the top surface and bottom of surfboard from being impacted from an external force when the surfboard is secured inside the case.
In alternative embodiments of the present invention, the case further includes a side rail cushion that is capable of being disposed between the top and the bottom cushions. Although the inventive case need not be inflatable, in one preferred embodiment of the invention, the case is made from inflatable components. For example, the top and the bottom cushion may be inflatable such that in an inflated state the top cushion conforms to the top surface of the surfboard and the bottom cushion conforms to the bottom surface of the surfboard and the case further includes a first valve designed to inflate the top cushion, a second valve designed to inflate the bottom cushion and a third valve designed to inflate the side rail cushion.
At a distance which equals between about 0 and about ⅓ of a length of the case and the distance measured from the front end of the case, a thickness of the inflatable compartment of the top cushion in an inflated state may be between about 2 inches and about 4 inches. At a distance which equals between more than ⅓ and about ⅔ of a length of the case and the distance measured from a front end of the case, a thickness of the inflatable compartment of the top cushion in an inflated state may be between about 2.5 inches and about 4.75 inches. At a distance which equals between about 0 and about ⅓ of a length of the case and the distance measured from a back end of the case, a thickness of the inflatable compartment of the top cushion in an inflated state may be between about 2 inches and about 4.75 inches. At a distance which equals between about 0 and about ⅓ of a length of the case and the distance measured from a front end of the case, a thickness of the inflatable compartment of the bottom cushion in an inflated state may be between about 2 inches and about 4.75 inches. At a distance which equals between about ⅓ and about ⅔ of a length of the case and the distance measured from a front end of the case, a thickness of the inflatable compartment of the bottom cushion in an inflated state may be between about 2.5 inches and about 3.5 inches. At a distance which equals between about 0 and about ⅓ of a length of the case and the distance measured from a back end of the case, a thickness of the inflatable compartment of the bottom cushion in an inflated state may be between about 2 inches and about 4.75 inches.
In yet another aspect, the present invention provides a method for manufacturing a case. The method of manufacturing includes: (1) fabricating a plurality of longitudinal inflatable compartments having varying cross-sectional areas along their lengths; and (2) adhering some of the longitudinal compartments to form a top cushion and adhering others of the longitudinal compartments to form a bottom cushion.
The method may further include: (1) fabricating a side rail cushion; and (2) joining a portion of the side rail cushion to the top cushion and another portion of the side rail cushion to the bottom cushion for forming an envelope which is capable of receiving a surfboard.
In one yet alternate embodiment of the present invention, the method of fabricating the invented case includes extruding, casting and/or welding. The process of adhering components of the invented case may preferably be carried out by heat welding or high frequency welding in certain other alternate embodiments of the present invention. It is understood that high frequency welding is a welding process well known in the art in which a heat source may be used to melt the joining surfaces that is obtained from or provided by high-frequency alternating current resistance heating.
In certain additional embodiments of the inventive process, the step of fabricating the plurality of longitudinal compartments includes forming inflatable compartment which include an aperture in each of the plurality of longitudinal compartments. The step of fabricating may also include a first valve for providing air inside the top cushion, a second valve for providing air inside the bottom cushion and a third valve for providing air inside the side rail cushion.
These, and further features of the invention, may be better understood with reference to the accompanying specification and drawings depicting the preferred embodiment, in which:
It is to be understood that this invention is not limited to particular aspects of the present invention described, as such may, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular aspects only, and is not intended to be limiting, since the scope of the present invention will be limited only by the appended claims.
Methods recited herein may be carried out in any order of the recited events which is logically possible, as well as the recited order of events.
Where a range of values is provided herein, it is understood that each intervening value, to the tenth of the unit of the lower limit unless the context clearly dictates otherwise, between the upper and lower limit of that range and any other stated or intervening value in that stated range, is encompassed within the invention. The upper and lower limits of these smaller ranges may independently be included in the smaller ranges and are also encompassed within the invention, subject to any specifically excluded limit in the stated range. Where the stated range includes one or both of the limits ranges excluding either or both of those included limits are also included in the invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Although any methods and materials similar or equivalent to those described herein can also be used in the practice or testing of the present invention, the methods and materials are now described.
It must be noted that as used herein and in the appended claims, the singular forms “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise. It is further noted that the claims may be drafted to exclude any optional element. As such, this statement is intended to serve as antecedent basis for use of such exclusive terminology as “solely,” “only” and the like in connection with the recitation of claim elements, or use of a “negative” limitation.
The present invention provides inventive designs for a sports board case and methods for making the same. Prior art sports board case designs provide cushions of uniform thickness. In sharp contrast, the present invention offers sports board case designs that provide cushions of non-uniform thickness. In the present invention, the sports board case can be made from foam like material, such as but not limited to polyurethane foam or from an inflatable material, such as but not limited to aromatic polyether polyurethane film or fabric, nylon, and/or polyester. Given that an inflatable design is easy to transport, it represents a preferred embodiment of the present invention.
The case 100 is shaped along a length of the Y axis and presents varying widths along both an orthogonal X axis and a varying height along a mutually orthogonal Z axis to conform to and support the structure of the surfboard 10, whereby the surfboard 10 is cushioned and the invented cushions 102 & 104 absorb force and thereby reduces force and stress delivered against the surfboard 10. In contrast, the prior art cases are not formed to conform to and support the curved shape of the surfboard 10. In patentable distinction, the invented cushions 102 & 104 are shaped to both shield the surfboard 10 and resist deformation of the surfboard 10 when external force is applied against the invented case 100. In another patentably distinguishing aspect, when the surfboard 10 is located between the invented cushions 102 & 104, the cushions 102 & 104 act to absorb external force, resist deformation of the surfboard curvature and support the resting shape of the surfboard 10.
Similarly, at back portion 114, bottom cushion 102 has a thickness that ranges from between about 2 inches to about 4.75 inches. At a middle portion 116, bottom top cushion 102 has a thickness of between about 2.5 inches to about 3.5 inches. At a front portion 112, bottom cushion 102 has a thickness that ranges from between about 2.5 inches to about 4.5 inches.
Similarly, at back portion 114″, bottom cushion 108 has a cross-sectional area that ranges from between about 4 square inches to about 30 square inches. At a middle portion 116″, bottom cushion 108 has a cross-sectional area that ranges from between about 4 square inches to about 24 square inches. At a front portion 112″, bottom cushion 102 has a cross-sectional area that ranges from between about 6 square inches to about 30 square inches.
Those skilled in the art will recognize that although cross-sectional areas and thickness values for the cushions and compartments that make up the inventive case are described for an inflatable design, such values equally apply to non-inflatable designs where the cushion and the compartments are made from foam like material.
In accordance with one embodiment of the present invention, a process of manufacturing a surfboard case, such as the one shown in
Regardless of whether an inflatable or non-inflatable design is being implemented, certain of the compartments will adhere to form a top cushion as shown in
Next, a side rail cushion 118 as shown in
In step 1010 the four bottom cushion fabric layers 800A-800D are shaped to substantively conform to the bottom edge outline 800E. In step 1012 the four bottom cushion fabric layers 800A-800D are then positioned to preferably mutually lay within the bottom edge 800E outline and layered as shown in
The four bottom cushion fabric layers 800A-800D are then positioned relative to the high frequency welding system 900 in step 1014 to enable heat welding of the four bottom cushion fabric layers 800A-800D to form the bottom cushion 802 by imposing a bottom pattern W.1 of heat welds. Inflation channel fixtures 800F are then attached to the bottom cushion 802 at external channel A1 in step 1016 to enable selection inflation and deflation of the bottom cushion 802. The bottom cushion 802 is then inflated in step 1018 by introduction of pressurized gas, e.g., ambient air or gas from a pressurized tank, in between the bottom cushion flexible fabric layers 800B & 800C. The bottom cushion 800 may then be inserted into an external bag BAG and brought into contact with the surfboard 10 in step 1020.
In step 1110 the four top cushion fabric layers 806A-806D are shaped to substantively conform to the top edge outline 808E. In step 1112 the four top cushion fabric layers 806A-806D are then positioned to preferably lie within the top edge 808E outline and layered as shown in
The four top cushion fabric layers 806A-806D are then positioned relative to the high frequency welding system 900 in step 1114 to enable heat welding of the four top cushion fabric layers 806A-806D to form the top cushion 808 by imposing the top pattern W.2 of heat welds. Inflation channel fixtures 800F are then attached to the top cushion 808 at external apertures A1 in step 1116 to enable selection inflation and deflation of the top cushion 808. The top cushion 808 is then inflated in step 1118 by introduction of pressurized gas, e.g., ambient air or gas from a pressurized tank, in between the top cushion flexible fabric layers 806B & 806C. The top cushion 808 may then be inserted into an external bag BAG and brought into contact with the surfboard 10 in step 1120.
Each compartment W.1C is shaped along a length of the Y axis and presents varying widths along both an orthogonal X axis and a varying height along a mutually orthogonal Z axis to conform to and support the structure of the surfboard 10, whereby the surfboard 10 is cushioned and the inflatable cushion 802 & 808 absorb force and thereby reduces force and stress delivered against the surfboard 10. In contrast, the prior art cases are not formed to conform to and support the curved shape of the surfboard 10. In patentable distinction, the compartments W.1C of the invented cushions 802 & 808 are shaped to both shield the surfboard 10 and resist deformation of the surfboard 10 when external force is applied against the invented case 804. In another patentably distinguishing aspect, when the surfboard 10 is located between the inflated cushions 802 & 808, the cushions 802 & 808 act to absorb external force, resist deformation of the surfboard curvature and support the resting shape of the surfboard 10.
The foregoing disclosures and statements are illustrative only of the Present Invention, and are not intended to limit or define the scope of the Present Invention. The above description is intended to be illustrative, and not restrictive. Although certain examples have been described in terms. For example, the inventive case has been explained in terms of a surfboard, but can be used to transport any kind of board used for water sports, skiing etc. Although the examples given include many specificities, they are intended as illustrative of only certain possible configurations or aspects of the Present Invention. The examples given should only be interpreted as illustrations of some of the preferred configurations or aspects of the Present Invention, and the full scope of the Present Invention should be determined by the appended claims and their legal equivalents. Those skilled in the art will appreciate that various adaptations and modifications of the just-described preferred embodiments can be configured without departing from the scope and spirit of the Present Invention. Therefore, it is to be understood that the Present Invention may be practiced other than as specifically described herein. The scope of the present invention as disclosed and claimed should, therefore, be determined with reference to the knowledge of one skilled in the art and in light of the disclosures presented above.
Claims
1. A case capable of transporting a surfboard, comprising:
- a top cushion designed to conform to a top surface of a surfboard;
- a bottom cushion designed to conform to a bottom surface of the surfboard, wherein each of said top and said bottom cushions include a plurality of compartments which have varying cross-sectional dimensions along a length of said compartments.
2. The surfboard case of claim 1, wherein said top and bottom cushions and said plurality of compartments are inflatable and said compartments have defined therein an aperture which allows air to travel from one compartment to another compartment.
3. The surfboard case of claim 1, further comprising a side rail cushion that is disposed between said top cushion and said bottom cushion and is designed to be adjacent to a side rail of said surfboard when said surfboard is encased inside said case.
4. The surfboard case of claim 2, wherein at a distance which equals between about 0 and about ⅓ of a length of said case and said distance measured from the front end of said case, a cross-sectional area of said compartment in an inflated state of said top cushion is between about 4 square inches and about 30 square inches.
5. The surfboard case of claim 2, wherein at a distance which equals between more than ⅓ and about ⅔ of a length of said case and said distance measured from a front end of said case, a thickness of said compartment of said top cushion in an inflated state is between about 6 square inches and about 30 square inches.
6. The surfboard case of claim 2, wherein at a distance which equals between about 0 and about ⅓ of a length of said case and said distance measured from a back end of said case, a thickness of said compartment of said top cushion in an inflated state is between about 4 inches and about 24 inches.
7. The surfboard case of claim 2, wherein at a distance which equals between about 0 and about ⅓ of a length of said case and said distance measured from a front end of said case, a thickness of said compartment of said bottom cushion in an inflated state is between about 6 square inches and about 30 square inches.
8. The surfboard case of claim 2, wherein at a distance which equals between about ⅓ and about ⅔ of a length of said case and said distance measured from a front end of said case, a thickness of said compartment of said bottom cushion in an inflated state is between about 4 square inches and about 24 square inches.
9. The surfboard case of claim 2, wherein at a distance which equals between about 0 and about ⅓ of a length of said case and said distance measured from a back end of said case, a thickness of said compartment of said bottom cushion in an inflated state is between about 4 square inches and about 30 square inches.
10. A case capable of transporting a surfboard, comprising: a top inflatable cushion designed to conform to a top surface of a surfboard in an inflated state of said top cushion; a bottom inflatable cushion designed to conform to a bottom surface of the surfboard in an inflated state of said bottom cushion; wherein in an inflated state, each of said top and said bottom cushions vary in thickness along their length to protect said top surface and bottom of surfboard from being impacted from an external force when said surfboard is secured inside said case.
11. The case of claim 10, further comprising a side rail cushion that is capable of being disposed between said top and said bottom cushions.
12. The case of claim 11, wherein said top and said bottom cushion are inflatable such that in an inflated state said top cushion conforms to said to top surface of said surfboard and said bottom cushion conforms to said bottom surface of said surfboard and said case further comprising a first valve designed to inflate said top cushion, a second valve designed to inflate said bottom cushion and a third valve designed to inflate said side rail cushion.
13. The surfboard case of claim 12, wherein at a distance which equals between about 0 and about ⅓ of a length of said case and said distance measured from the front end of said case, a thickness of said compartment of said top cushion in an inflated state is between about 2 inches and about 4 inches.
14. The surfboard case of claim 12, wherein at a distance which equals between more than ⅓ and about ⅔ of a length of said case and said distance measured from a front end of said case, a thickness of said inflatable compartment of said top cushion in an inflated state is between about 2.5 inches and about 4.75 inches.
15. The surfboard case of claim 12, wherein at a distance which equals between about 0 and about ⅓ of a length of said case and said distance measured from a back end of said case, a thickness of said inflatable compartment of said top cushion in an inflated state is between about 2 inches and about 4.75 inches.
16. The surfboard case of claim 12, wherein at a distance which equals between about 0 and about ⅓ of a length of said case and said distance measured from a front end of said case, a thickness of said inflatable compartment of said bottom cushion in an inflated state is between about 2 inches and about 4.75 inches.
17. The surfboard case of claim 12, wherein at a distance which equals between about ⅓ and about ⅔ of a length of said case and said distance measured from a front end of said case, a thickness of said inflatable compartment of said bottom cushion in an inflated state is between about 2.5 inches and about 3.5 inches.
18. The surfboard case of claim 12, wherein at a distance which equals between about 0 and about ⅓ of a length of said case and said distance measured from a back end of said case, a thickness of said inflatable compartment of said bottom cushion in an inflated state is between about 2 inches and about 4.75 inches.
19. A method for manufacturing a case, comprising:
- fabricating a plurality of longitudinal inflatable compartments having varying cross-sectional areas along their lengths; and
- adhering some of said longitudinal compartments to form a top cushion and adhering others of said longitudinal compartments to form a bottom cushion.
20. The method of claim 19, wherein said adhering includes heat welding.
Type: Application
Filed: Nov 29, 2012
Publication Date: Jul 10, 2014
Inventor: PERRY SAMIOS (Santa Cruz, CA)
Application Number: 13/689,721
International Classification: B63B 35/79 (20060101);