FOOTWEAR WITH FLEXIBLE OUTER SOLE ATTACHED TO WATER RESISTANT TEXTILE UPPER
A waterproof shoe comprises a collapsible waterproof textile upper portion, bounded by an upper rim and a lower rim. The shoe further comprises a single piece outer sole made of a water resistant material, where the single piece outer sole is configured to extend over a wearer's heel and toes. The single piece outer sole further comprises a lip about an entirety of the opening, wherein the lower rim of the upper portion is attached to the lip in a waterproof manner. The shoe comprises a first sealing mechanism encompassing a cross-sectional portion of the upper portion, and encased in the upper portion. A tightness of the first sealing mechanism is adjustable by a first adjustment mechanism. The shoe comprises a second sealing mechanism encompassing the upper rim, and encased in the upper rim. A tightness of the second sealing mechanism is adjustable by a second adjustment mechanism.
This application claims priority to U.S. Patent Application No. 61/761,701 entitled “Waterproof Footwear with Flexible Outer Sole Attached to Water-Impermeable Textile Upper,” filed Feb. 7, 2013, which is hereby incorporated by reference herein in its entirety.
TECHNICAL FIELDThe present disclosure relates to the field of waterproof footwear, such as boots, designed for general use in rain or snow or on wet ground and for outdoor activities such as trekking, camping and water sports such as boating or kayaking
BACKGROUNDIt is well-known that waterproof footwear in general, particularly boot-type footwear, is manufactured for various uses and out of various materials. Typically, waterproof boot-type footwear is made by attaching a bulky, thick, solid, heavy, inflexible, rubber outer sole to a similarly heavy and fairly rigid rubber upper that does not fold or bend easily and that is fairly open at the top. Most often, such footwear is made of polyvinyl chloride (PVC), thermoplastic polyurethane (TPU) or natural rubber. The construction of such boots often involves attaching the upper to the outer sole with a cement lasting process or welting process.
With this conventional construction, there are problems linked to the fact that the uppers require that the boot-type footwear be overly generic to each person's foot or leg. As a result, the upper may be too small, thereby making it difficult to put on and remove, or it may be too large, thereby making the boot prone to falling off unintentionally.
The inflexible nature of most uppers in the available footwear also means that the opening at the top of the upper is large, thereby compromising the waterproofness of the boot by allowing water to seep in at the top.
Pedrotti (E.P. Pat. No. 2410884 A1) teaches a type of waterproof upper that is less rigid and more form fitting in that it is made of textile or leather. However, the Pedrotti design requires two separate components that are independent of one another and each have their own lacing mechanisms.
The nature of the construction of common rubber waterproof footwear means that it is often uncomfortable and sometimes even bad for the health of the wearer's foot due to a lack of stability or support of the foot. Further, the rigid, inflexible aspect of the rubber outer sole of the footwear makes it difficult to walk in and very heavy.
Further, present waterproof footwear typically is also bulky and requires significant storage space.
Some of the waterproof footwear known in the art is made of somewhat thinner, lighter or more flexible rubber. However the outer sole as well as the upper in such footwear remains relatively heavy and the upper is still rather generic in sizing. See, for example, U.S. Pat. No. 6,665,954, which has this drawback.
Jessiman and Wiener (U.S. Pat. No. 8,296,970 B2) teach a type of waterproof breathable footwear. However, their method of construction is complicated and involved and requires various layers and compartments, adding to increased construction costs.
Vitulli (U.S. Pat. No. 2008/0216361 A1) teaches a type of light weight, non-slip boot. However, the footwear employs a two-part process of construction combining EVA along with TPR, PU or rubber, adding to increased construction costs. Further, in the shoe claimed by Vitulli, the upper is rigid and does not lend itself to customization to the wearer's particular foot.
Given the above background, what is needed in the art is waterproof footwear that is protective of the foot, yet lightweight, flexible (with respect to both the outer sole and the upper), compactable (for minimal storage space), customizable to the wearer's foot and/or leg and supportive of the wearer's foot and simple to construct and use.
BRIEF SUMMARYIn order to solve the above problems, a new article of footwear has been devised that is fully waterproofed by, for example, injection-molding a soft, flexible, light weight outer sole from a material such as thermoplastic elastometer (TPE), thermoplastic rubber (TPR), PLUSFOAM™, FUSIONFOAM™, HD PLUS™, FUSION HD™ or ethylene vinyl acetate (EVA) and attaching it to an upper that is made from a textile resistant to water or one that is both resistant to water and breathable.
In some embodiments, the waterproof shoe of the present disclosure comprises a waterproof textile upper portion delimiting a foot insertion region. The upper portion is bounded by an upper rim that defines the foot insertion region and a lower rim. The waterproof shoe also comprises a single piece outer sole defining an interior portion with an opening for receiving a foot. The single piece outer sole is made of a plastic or rubber material impermeable to water and is configured to extend over a wearer's heel and over the wearer's toes. The single piece outer sole further comprises a lip about a portion of or the entirety of the opening, where the lower rim of the upper portion is attached to the lip in a waterproof manner. The waterproof shoe also comprises a first sealing mechanism encompassing the entirety of a cross-sectional portion of the upper portion. The first sealing mechanism is encased in the upper portion and a tightness of the first sealing mechanism is adjustable by a first adjustment mechanism. The waterproof shoe further comprises a second sealing mechanism encompassing the entirety of the upper rim of the upper portion. The second sealing mechanism is encased in the upper rim and a tightness of the second sealing mechanism is adjustable by a second adjustment mechanism. The waterproof textile upper portion is configured to fully collapse into the interior portion of the single piece outer sole when the waterproof shoe is not being worn.
In some embodiments, the textile upper portion is attached to the single piece outer sole by sewing it to a protruding portion, or lip, of the top of the outer sole and sealing the upper portion and the outer sole with adhesive waterproof bonding to ensure water impermeability. Alternatively, the upper portion is glued to the protruding portion, or lip, of the outer sole. Alternatively, the upper portion is glued to the outer sole on a protruding portion, or lip, of the top of the outer sole and then further sealed with adhesive waterproof bonding. Alternatively the upper portion is sewn and then glued to the outer sole on a protruding portion, or lip, of the top of the outer sole and then further sealed with adhesive bonding to make the shoe resistant to water. In some embodiments, the lower rim of the upper portion is attached to the lip of the single piece outer sole by sewing, gluing, adhesive waterproof bonding or any combination thereof. In some embodiments, the attachment of the lower rim of the upper portion to the lip of the single piece outer sole is further waterproofed with heat bonded sealing tape or another adhesive waterproofing material.
In some embodiments, the waterproof shoe comprises an insole within the interior portion of the single piece outer sole. In some embodiments, the waterproof shoe comprises a textile pull tab folded over and attached to the upper rim of the upper portion.
In some embodiments, the waterproof textile upper portion comprises a material having an outer surface and an inner surface, where the outer surface is resistant to water and where the inner surface is permeable to air and water vapor. In some embodiments, the waterproof textile upper portion comprises a multilayered textile. In some embodiments, the waterproof textile upper portion comprises a thermal layer. In some embodiments, the waterproof textile upper portion comprises one or more waterproofed seams. In some embodiments, the waterproof textile upper portion is made from denier coated nylon, silicone coated nylon, water-proof breathable nylon, denier CORDURA® nylon, urethane coated material, denier supplex CORDURA® nylon or waterproof breathable fabric with a tricot lining.
In some embodiments, the single piece outer sole is made from thermoplastic elastometer, thermoplastic rubber, PLUSFOAM™, FUSIONFOAM™, HD PLUS™, FUSION HD™ or ethylene vinyl acetate. In some embodiments, the single piece outer sole comprises an outer portion having a tread pattern. In some embodiments, the hardness of the outer sole is a predetermined hardness between Shore 45A and Shore 110A on the Shore durometer scale. In some embodiments, the upper portion is configured to conform to the wearer's leg by the first adjustment mechanism and the second adjustment mechanism.
In some embodiments, the upper is constructed using encased elastic and cord locks or other similarly binding or tightening mechanisms, thereby allowing the wearer to easily and quickly tighten the upper at the ankle and/or top of the calf/bottom of the knee so that water does not enter the shoe and so that it effectively makes the footwear customizable to and supportive of an individual's foot and/or leg. In some embodiments, the upper is constructed in a manner that it is easily adapted to provide for an independent lining if the wearer so desires to insert one.
In some embodiments, the first sealing mechanism is an elastic cord and the first adjustment mechanism is the elasticity of the elastic cord. In some embodiments, the second sealing mechanism is an elastic cord and the second adjustment mechanism is the elasticity of the elastic cord. In some embodiments, the first sealing mechanism is an elastic drawstring cord and the first adjustment mechanism is a cord locking mechanism. In some embodiments, the second sealing mechanism is an elastic drawstring cord and the second adjustment mechanism is a cord locking mechanism. In some embodiments, the first sealing mechanism is a drawstring cord and the first adjustment mechanism is a cord locking mechanism. In some embodiments, the second sealing mechanism is a drawstring cord and the second adjustment mechanism is a cord locking mechanism.
It should be noted that the drawings are not necessarily to scale and disclose multiple embodiments of the disclosed footwear by way of illustration only, as several fall within the claims herein.
In the description that follows, the terms “waterproof” and “water resistant” are interchangeable and refer to an ability of an article to substantially prevent liquid water from external sources from entering the interior portion of the article. In some embodiments, the extent a fabric is “waterproof” and/or “water resistant” is measured by the amount of water, in mm, which can be suspended above the fabric before water seeps through. In some embodiments, a fabric is deemed to be “waterproof” (water resistant) when the fabric withstands over 1,000 millimeters of water (9.8 kPa) pressure without leaking In some embodiments, a fabric is deemed “waterproof” (water resistant) when the fabric withstands over 500 millimeters of water pressure without leaking, over 750 millimeters of water pressure without leaking, over 1,000 millimeters of water pressure without leaking, over 1,250 millimeters of water pressure without leaking, or over 1,500 millimeters of water pressure without leaking
Further, as used herein, the term “breathable” means the ability of an article to transport interior moisture vapor to the external environment. In some embodiments, breathability or moisture vapor transmission rate is measured by the rate at which water vapor passes, in grams of water vapor per square meter of fabric per 24 hour period (g/m2/d), often abbreviated to just “g,” In some embodiments, a fabric is deemed to be breathable when it has a rating of 3,000 g or greater, 4,000 g or greater, 5,000 g or greater, 8,000 g or greater, 10,000 g or greater, 15,000 g or greater, 20,000 g or greater, or 30,000 g or greater.
Further, as used herein, the term “textile” means a sheet composed of natural or synthetic fibers, filaments or yarns. Non-limiting examples of textile include woven or non-woven sheets made by weaving, hydroentangling, meltblowing or meltspinning fibers, filaments or yarns. In some embodiments, the textile is a synthetic material. In some embodiments, the textile is an elastomer, shellac, cellulose, BAKELITE, NYLON, polystyrene, polyethylene, polypropylene, or polyacrylonitrile.
The present disclosure relates to a type of waterproof footwear with an outer sole that is flexible, light weight and soft and attached to a water resistant upper designed for general use in rain or snow or on wet ground for outdoor activities including trekking, camping and general on-water sports such as boating or kayaking The footwear disclosed has a means of protecting the foot with a soft, flexible, light-weight outer sole extending over the toes and up the heel of the foot. The footwear has an attached upper that is water resistant and designed with elements allowing for custom fit to wearer's individual ankle, foot or leg by means of elastic, elastic with cord lock, hook and loop fastener (such as VELCRO™) or other similar fixtures or closures.
The components of the present disclosure eliminate, or at least reduce, the drawbacks of the kind encountered when using conventional waterproof footwear in ways that include the following: the footwear is light weight, the footwear is easy to walk in, the footwear provides protection from the elements and is durable, the outer sole of the footwear provides extra protection and support in the ankle and toe regions, the footwear is easy to put on, the footwear is easy to remove even after use in the outdoors in rain or snow, the footwear is simply constructed and easy to use, and the footwear folds up in a compactable manner thereby requiring minimal storage space.
The aim of the present disclosure is to provide a waterproof shoe with a light weight and flexible outer sole attached to a water resistant and customizable textile upper portion that eliminates the above mentioned drawbacks of the footwear currently produced and sold in the market.
Advantageously, the disclosed footware is cost competitive with respect to conventional shoes, water resistant, light weight, easy to walk in, and durable. The disclosed footwear, in particular, has soft, light weight and flexible outer sole, to facilitate proper muscle use and development of the foot and leg. The disclosed waterproof footwear provides support and stability to the foot and leg while preventing water ingress as well as, in the case of the waterproof and breathable upper, allowing for excess humidity and vapor from the inside to escape. The disclosed waterproof shoe is compactable, thereby being easily portable and requiring minimal storage space.
The disclosed waterproof footwear (e.g., shoe) comprises: a waterproof textile upper portion delimiting a foot insertion region. The upper portion is bounded by an upper rim that defines the foot insertion region and a lower rim. The waterproof shoe also comprises a single piece outer sole defining an interior portion with an opening for receiving a foot. The single piece outer sole is made of a plastic or rubber material resistant to water. The single piece outer sole is configured to extend over a wearer's heel and over the wearer's toes. The single piece outer sole further comprises a lip about a substantial portion or an entirety of the opening. The lower rim of the upper portion is attached to the lip in a waterproof manner. The waterproof shoe also comprises a first sealing mechanism encompassing the entirety of a cross-sectional portion of the upper portion. The first sealing mechanism is encased in the upper portion. A tightness of the first sealing mechanism is adjustable by a first adjustment mechanism. The waterproof shoe further comprises a second sealing mechanism encompassing a portion of (less than all) or the entirety of the upper rim of the upper portion. The second sealing mechanism is encased in the upper rim. A tightness of the second sealing mechanism is adjustable by a second adjustment mechanism. The waterproof textile upper portion is configured to fully collapse into the interior portion of the single piece outer sole when the waterproof shoe is not being worn.
One embodiment of the outer sole as demonstrated in
The outer sole is unique in that it is much simpler as well as much lighter and more flexible than conventional outer soles used in waterproof boot-type footwear.
The outer sole of the present disclosure is further unique in that it extends farther up the foot than most outer soles of waterproof footwear, thereby providing more support at the ankle and providing more protection for the wearer's toes, as shown in
The outer sole of the present disclosure is further unique in that it is designed with a lip 1 that protrudes from the top of the outer sole for the purpose of attaching with the textile upper portion of a waterproof shoe. The aim and function of this protruding lip 1 is to aid in the waterproofing of the footwear by providing a surface to attach the textile upper portion. This addresses a common problem in waterproof footwear which is that the connection region between the textile upper portion and the outer sole can be a source of leakage.
The upper, in some embodiments, is made from a waterproof textile such as the waterproof fabrics made by CORDURA®. In some embodiments, the upper is made from a textile that is multilayered, such as two or three-ply. In some embodiments, the textile used for the upper is breathable and in some embodiments, the textile upper is made from a non-breathable textile. In some embodiments the textile upper has a thermal coating. In some embodiments, the textile of the upper is denier coated nylon, silicone coated nylon, water-proof breathable nylon, denier CORDURA® nylon, urethane coated material, denier supplex CORDURA® nylon or waterproof breathable fabric with a tricot lining.
In the present disclosure, the textile upper portion has unique design features which allow the wearer to customize the fit of the upper to assist in the proper support and stability of the wearer's foot and to promote the proper use of the foot muscles as shown in
In some embodiments, the disclosed textile upper portion is one layer. In some embodiments, the disclosed textile upper portion it is constructed in such a manner that a liner (to, for example, provide further warmth or comfort) is attached to the textile upper portion or simply inserted in the footwear.
In some embodiments, all sewing seams in the textile upper portion of the invention disclosed are waterproofed using heat bonded sealing tape or other similar waterproofing adhesives or bonds to ensure water impermeability as shown in
The waterproof shoe 100 further comprises a single piece outer sole 104 defining an interior portion with an opening for receiving a foot. The single piece outer sole 104 is made of a plastic or rubber material impermeable to water. In some embodiments, the outer sole as demonstrated in
The single piece outer sole 104 is configured to extend over a wearer's heel and over the wearer's toes. The single piece outer sole has a lip 108 about a portion or the entirety of the opening. The lower rim 110 of the textile upper portion 102 is attached to the lip 108 in a waterproof manner. In some embodiments, the lower rim of the upper portion is attached to the lip of the single piece outer sole by sewing, gluing, adhesive waterproof bonding or any combination thereof. In some embodiments, the attachment of the lower rim of the upper portion to the lip of the single piece outer sole is further waterproofed with heat bonded sealing tape or another adhesive waterproofing material.
The textile upper portion 102, in some embodiments, is made from a waterproof textile such as the waterproof fabrics made by CORDURA®. In some embodiments, the textile upper portion 102 is made from a textile that is multilayered, such as two or three-ply. In some embodiments, the textile used for the upper portion 102 is breathable and in some embodiments, the textile upper portion 102 is made from a non-breathable textile. In some embodiments the textile upper portion 102 has a thermal coating. In some embodiments, the textile of the upper portion 102 is denier coated nylon, silicone coated nylon, water-proof breathable nylon, denier CORDURA® NYLON, urethane coated material, denier supplex CORDURA® NYLON or waterproof breathable fabric with a tricot lining.
The waterproof shoe 200 further comprises a single piece outer sole 104 defining an interior portion with an opening for receiving a foot and comprising the same properties as outer sole 104 described with respect to
The exemplary first sealing mechanism 202 consists of an additional third sealing mechanism 204. In some embodiments, third sealing mechanism 204 is an elastic cord embedded in the textile upper portion 102 that retracts the first sealing mechanism down toward the heel of the outer sole 104. This use of the third sealing mechanism 204 provides for a “dip” or groove in the path of the first sealing mechanism 202 encircling a cross-section of upper portion 102. This is useful to prevent the first sealing mechanism from rubbing against the wearer's ankle, and to provide a more comfortable fit for some wearers of waterproof shoe 200. In some embodiments, waterproof shoe 200 has more than one sealing mechanism to adjust the path of first sealing mechanism 202.
A type of waterproof footwear has been disclosed in which the problems noted in the present well-known boot-type waterproof footwear have been eliminated.
The invention thus conceived is susceptible of numerous modifications and variations, all of which are within the scope of the appended claims.
The present invention as described herein refers to a preferred embodiment. It should be noted that, while the principle of the invention remains the same, the details of construction and the embodiments may widely vary with respect to what has been described and illustrated purely by way of example, without departing from the scope of the present invention.
Claims
1. A waterproof shoe, comprising:
- a waterproof textile upper portion delimiting a foot insertion region, wherein the upper portion is bounded by (i) an upper rim that defines the foot insertion region and (ii) a lower rim;
- a single piece outer sole defining an interior portion with an opening for receiving a foot, made of a plastic or rubber material impermeable to water, wherein the single piece outer sole is configured to extend over a wearer's heel and over the wearer's toes, the single piece outer sole further comprising a lip about an entirety of the opening, wherein the lower rim of the upper portion is attached to the lip in a waterproof manner;
- a first sealing mechanism encompassing the entirety of a cross-sectional portion of the upper portion, wherein the first sealing mechanism is encased in the upper portion and wherein a tightness of the first sealing mechanism is adjustable by a first adjustment mechanism; and
- a second sealing mechanism encompassing the entirety of the upper rim of the upper portion, wherein the second sealing mechanism is encased in the upper rim and wherein a tightness of the second sealing mechanism is adjustable by a second adjustment mechanism, wherein the waterproof textile upper portion is configured to fully collapse into the interior portion of the single piece outer sole when the waterproof shoe is not being worn.
2. The waterproof shoe of claim 1 wherein the lower rim of the upper portion is attached to the lip of the single piece outer sole by sewing, gluing, adhesive waterproof bonding or any combination thereof.
3. The waterproof shoe of claim 2 wherein the attachment of the lower rim of the upper portion to the lip of the single piece outer sole is further waterproofed with heat bonded sealing tape or another adhesive waterproofing material.
4. The waterproof shoe of claim 1 further comprising an insole within the interior portion of the single piece outer sole.
5. The waterproof shoe of claim 1 further comprising a textile pull tab folded over and attached to the upper rim of the upper portion.
6. The waterproof shoe of claim 1 wherein the waterproof textile upper portion comprises a material having an outer surface and an inner surface, wherein the outer surface is resistant to water and wherein the inner surface is permeable to air and water vapor.
7. The waterproof shoe of claim 1 wherein the waterproof textile upper portion comprises a multilayered textile.
8. The waterproof shoe of claim 1 wherein the waterproof textile upper portion comprises a thermal layer.
9. The waterproof shoe of claim 1 wherein the waterproof textile upper portion comprises a waterproofed seam.
10. The waterproof shoe of claim 1 wherein the waterproof textile upper portion is made from denier coated nylon, silicone coated nylon, water-proof breathable nylon, denier CORDURA® nylon, urethane coated material, denier supplex CORDURA® nylon or waterproof breathable fabric with a tricot lining.
11. The waterproof shoe of claim 1 wherein the single piece outer sole is made from thermoplastic elastometer, thermoplastic rubber, PLUSFOAM™, FUSIONFOAM™, HD PLUS™, FUSION HD™ or ethylene vinyl acetate.
12. The waterproof shoe of claim 1 wherein the single piece outer sole comprises an outer portion having a tread pattern.
13. The waterproof shoe of claim 1 wherein the hardness of the outer sole is a predetermined hardness between Shore 45A and Shore 110A on the Shore durometer scale.
14. The waterproof shoe of claim 1 wherein the upper portion is configured to conform to the wearer's leg by the first adjustment mechanism and the second adjustment mechanism.
15. The waterproof shoe of claim 1 wherein the first sealing mechanism is an elastic cord and the first adjustment mechanism is the elasticity of the elastic cord.
16. The waterproof shoe of claim 1 wherein the second sealing mechanism is an elastic cord and the second adjustment mechanism is the elasticity of the elastic cord.
17. The waterproof shoe of claim 1 wherein the first sealing mechanism is an elastic drawstring cord and the first adjustment mechanism is a cord locking mechanism.
18. The waterproof shoe of claim 1 wherein the second sealing mechanism is an elastic drawstring cord and the second adjustment mechanism is a cord locking mechanism.
19. The waterproof shoe of claim 1 wherein the first sealing mechanism is a drawstring cord and the first adjustment mechanism is a cord locking mechanism.
20. The waterproof shoe of claim 1 wherein the second sealing mechanism is a drawstring cord and the second adjustment mechanism is a cord locking mechanism.
Type: Application
Filed: Dec 19, 2013
Publication Date: Aug 7, 2014
Inventors: Suzanne M. Solsona (San Mateo, CA), Javier Solsona (San Mateo, CA)
Application Number: 14/135,546
International Classification: A43B 7/12 (20060101);