METHOD FOR ACTIVELY CONTROLLING THE OPTICAL OUTPUT OF A SEED LASER
Seed pulse generators for fiber amplifier systems include a seed pump controller coupled to a seed pump laser diode. A photodetector is situated to detect seed pulse generation, and is coupled to the seed pump controller so that seed pumping is decreased upon pulse detection. For a laser diode pump source, a pump current can be pulsed to produce a seed pulse and then decreased to a bias level such as a DC bias current that is less than a pump laser threshold current. Single seed pulses can be generated with reduced pulse jitter.
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The disclosure pertains to laser pulse control for seed lasers.
BACKGROUNDIn many laser applications, stable laser pulses are required. In some cases, control of pulse-to-pulse timing is important, while in others, variations in pulse energy or pulse duration can be unacceptable. In addition, some laser systems can be configured to provide repeatable laser pulses in a narrow range of pulse repetition rates, so that applications that require variable pulse repetition rates typically require several sources. In some processing applications, unstable pulse outputs appear as missing pulses or double pulses and both are undesirable. Methods and apparatus that provide stable laser pulses over a wide range of repetition rates are described below.
SUMMARYAs disclosed herein, seed pulse sources reliably provide single pulses to optical amplifiers for amplification. Amplified single pulses can then be used in various materials processing applications without adverse effects introduced by undesired multiple pulses. In some examples, optical pulse generation systems comprise a seed laser that includes a seed laser pump and a seed laser gain medium. An optical amplifier is situated to receive at least one seed pulse from the seed laser and produce an output pulse corresponding to an amplified seed pulse. A seed laser controller is coupled to the seed laser pump and configured to reduce pumping of the seed laser gain medium in response to detection of an output pulse associated with the seed laser pulse. In some examples, a photodetector is coupled to receive at least a portion of the output pulse, wherein the detection of the output pulse is based on a photodetector signal associated with the received portion of the output pulse. In further examples, the portion of the output pulse received by the photodetector is a portion of the seed pulse or a portion of the amplified seed pulse. In representative examples, the optical amplifier is a fiber amplifier and the seed pump includes one or more laser diodes. In typical examples, the seed laser controller is configured to establish a pulsed current for the seed pump laser diode and to reduce a magnitude of the pulse current in response to the detection of an output pulse associated with the seed laser pulse. In other embodiments, the seed laser controller is configured to terminate the pulse current in response to the detection of an output pulse associated with the seed laser pulse. In further representative examples, the seed laser controller is configured to establish an amplified seed pulse repetition rate by periodically applying a pulse bias current to a seed pump laser diode.
According to representative examples, methods of generating seed pulses comprise detecting an optical pulse associated with a seed laser, and reducing pumping of the seed laser gain medium in response to the detected pulse. In some embodiments, the seed laser is pumped with a laser diode, and the pumping of the seed laser gain medium is reduced by decreasing a current applied to the laser diode. In other examples, the seed laser is pumped with a plurality of laser diodes, and the pumping of the seed laser gain medium is reduced by decreasing a current applied to at least one of the plurality of laser diodes. In some embodiments, generation of the optical pulse is initiated by applying a pulse current to at least one of the plurality of laser diodes, wherein the pulse current is decreased in response to the detected pulse. In typical examples, the pulse current is greater than a laser diode threshold current for at least one of the plurality of laser diodes and a bias current is applied to at least one of the plurality of laser diodes, wherein the bias current is less than a pump laser threshold. Typically, the bias current is a DC bias current.
Optical seed pulse sources comprise a pump source configured to pump a solid state gain medium to produce optical gain in the solid state gain medium. A pump source controller is configured to adjust pumping by the pump source in response to detection of a seed pulse produced by the solid state gain medium. In some examples, a photodetector is coupled to the pump source controller and configured to detect the seed pulse. In some embodiments, the pump source is a laser diode and the pump source controller is configured to adjust pumping based on current applied to the laser diode.
In still additional examples, a solid state gain medium to be pumped is situated in an optical resonator.
These and other features of the disclosed technology will become more apparent from the following detailed description, which proceeds with reference to the accompanying figures.
As used in this application and in the claims, the singular forms “a,” “an,” and “the” include the plural forms unless the context clearly dictates otherwise. Additionally, the term “includes” means “comprises.” Further, the term “coupled” does not exclude the presence of intermediate elements between the coupled items.
The systems, apparatus, and methods described herein should not be construed as limiting in any way. Instead, the present disclosure is directed toward all novel and non-obvious features and aspects of the various disclosed embodiments, alone and in various combinations and sub-combinations with one another. The disclosed systems, methods, and apparatus are not limited to any specific aspect or feature or combinations thereof, nor do the disclosed systems, methods, and apparatus require that any one or more specific advantages be present or problems be solved. Any theories of operation are to facilitate explanation, but the disclosed systems, methods, and apparatus are not limited to such theories of operation.
Although the operations of some of the disclosed methods are described in a particular, sequential order for convenient presentation, it should be understood that this manner of description encompasses rearrangement, unless a particular ordering is required by specific language set forth below. For example, operations described sequentially may in some cases be rearranged or performed concurrently. Moreover, for the sake of simplicity, the attached figures may not show the various ways in which the disclosed systems, methods, and apparatus can be used in conjunction with other systems, methods, and apparatus. Additionally, the description sometimes uses terms like “produce” and “provide” to describe the disclosed methods. These terms are high-level abstractions of the actual operations that are performed. The actual operations that correspond to these terms will vary depending on the particular implementation and are readily discernible by one of ordinary skill in the art.
In some examples, values, procedures, or apparatus' are referred to as “lowest”, “best”, “minimum,” or the like. It will be appreciated that such descriptions are intended to indicate that a selection among many used functional alternatives can be made, and such selections need not be better, smaller, or otherwise preferable to other selections.
In the following examples, optical signals and beams refer to propagating electromagnetic radiation at wavelengths between about 50 nm and 10 μm, but other wavelengths can be used. In some examples, wavelengths associated with laser diode pump lasers (between about 500 nm and 1.1 μm) and doped fiber amplifiers (between about 1 μm and 1.7 μm are used. The term optical amplifier refers to a medium that can produce optical gain in response to suitable pumping. An optical amplifier can be situated in a laser cavity or other resonator so as to form a laser oscillator.
In some examples, beam splitters or other optical elements are used to obtain portions of seed beams or amplified seed beams. In other examples, fiber couplers, splitters, circulators, or other fiber or bulk optical components or combinations thereof can be used. Pulse generation can be detected prior to or after amplification as may be convenient.
Seed lasers can provide seed pulses at repetition rates from 1 Hz or less to 100 MHz or more. At low repetition rates, i.e., repetition rates that are less that 1/Tgain, wherein Tgain is a decay time associated with seed laser gain such as a so-called T1 or T2 time, residual gain after generation of a seed pulse is typically well attenuated between pulses. At such repetition rates, second (generally undesirable) pulses can result if the seed laser continues to be pumped. At high repetition rates, excess gain is not substantially reduced by spontaneous decay between pulses, and excess gain can accumulate to produce double pulsing. However, if adequate gain is not produced in the seed laser, seed pulses may not be generated. Control of seed laser pumping can be used to avoid or reduce the frequency of double pulses or missing pulses. In addition, pulse controllers may be configured to operate somewhat differently for different pulse repetition rates, and generally to more accurately terminate or attenuate seed laser pumping at high repetition rates. Control of excess gain also tends to decrease pulse to pulse jitter, likely because each pulse is produced based on seed pulses produced from substantially the same seed laser pumping.
With pulse detection based pumping reduction shown in some examples below, seed laser gain is relatively high in response to a pulse bias so that a seed pulse is promptly generated, and subsequent reductions in pumping to a DC bias or other lower level eliminate or reduce the likelihood of subsequent unwanted pulses. For laser diode pump sources, the DC bias is typically below a lasing threshold, and is selected to aid in rapid modulation upon application of a pulsed current. Representative examples are set forth below for convenient illustration.
As shown in
Amplified seed pulses from the fiber amplifier 102 are received by a beam shaping lens 116 or other beam shaping optics and directed to an optical isolator 118 so as to produce an output beam 120 that is directed to one or more beam splitters 122 so as to direct portions of the output beam 120 to an amplifier pump power controller 108 and a seed pulse controller 114. The amplifier pump power controller 108 is configured to determine drive currents for the pump diode (or diodes) 104, as well as to establish timing for initiating and terminating pump laser drive currents, and to specify transitions between drive levels. In addition, the amplifier pump power controller 108 can adjust laser diode drive currents to compensate for diode aging or failure of one or more pump diodes.
The seed pulse control 114 is configured to establish drive currents for pump lasers of the microchip laser 112. Typically, the seed pulse controller 114 establishes one or more current pulses at a selected repetition rate, and a constant bias current, but a variety of drive configurations can be used. Laser diode pump sources are generally driven based on current levels, but combinations of current and voltage levels can be used, and other pump sources can be used and controlled as appropriate.
A temperature controller 123 can also be coupled to the seed laser 112. A portion of the amplified seed pulse can be coupled to a pulse jitter or pulse mode evaluator 121, and seed laser temperature adjusted to reduce, increase, or otherwise select desired pulse jitter. With pulse output stabilized by control of seed laser pumping, pulse jitter can be substantially reduced, typically by factors of about 2-5 in comparison with unstabilized seed pumping. Typically, a seed laser temperature is selected to obtain a selected (e.g., minimum jitter) based on measured jitter or a preferred mode configuration. In typical examples, microchip laser temperatures are controlled to about 1 C, whereas conventional systems require temperature control to about 0.01 C. Thus, for a selected repetition rate, temperature variations of about 1 C are permitted. Pulse stabilization also permits simpler control of pump laser currents. With conventional systems, pulse laser currents are controlled to within about 10 mA, but with pulse stabilization, current control to within about 100 mA is suitable.
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It will be recognized that the illustrated embodiments can be modified in arrangement and detail without departing from such principles. For instance, elements of the illustrated embodiments shown in software may be implemented in hardware and vice-versa. Also, the technologies from any example can be combined with the technologies described in any one or more of the other examples. It will be appreciated that procedures and functions such as those described with reference to the illustrated examples can be implement in a single hardware or software module, or separate modules can be provided. The particular arrangements above are provided for convenient illustration, and other arrangements can be used.
For example, one or more seed pump lasers can be used, and termination or reduction of pumping by one or more of these seed pump lasers can be used to generate single seed pulses. For example, for a seed laser that is pumped by a plurality of laser diodes, a pulsed current used to stimulate pulse generation can be terminated or reduced in one or more laser diodes of the plurality of laser diodes. Each of these laser diodes can be provided with different selected pulsed currents and bias currents with individualized time dependences. While it is generally convenient to reduce seed laser pumping by reducing laser diode drive currents, modulation of pump laser wavelength or polarization can also be used in some examples to allow optical gain in the seed laser gain medium to decrease. Pumping reductions are generally selected so that any additional pumping subsequent to pulse generation is insufficient to permit formation of another pulse. In some examples, pump radiation can be attenuated, and pump sources other than lasers (such as electrically or otherwise pumped optical amplifiers) can be similarly modulated to reduce amplifier gain upon emission of a selected pulse or pulses. In the above examples, seed lasers are shown as directing seed pulses to optical amplifiers, but such seed pulses can be directed to laser oscillators as well.
In view of the many possible embodiments to which the principles of the disclosure may be applied, it should be recognized that the illustrated embodiments are examples only and should not be taken as limiting the scope of the disclosure. We claim as all subject matter that comes within the scope and spirit of the appended claims.
Claims
1. An apparatus, comprising:
- a seed laser that includes a seed laser pump and a seed laser gain medium;
- an optical amplifier situated to receive at least one seed pulse from the seed laser and produce an output pulse corresponding to an amplified seed pulse;
- a seed laser controller coupled to the seed laser pump and configured to reduce pumping of the seed laser gain medium in response to detection of an output pulse associated with the seed laser pulse.
2. The apparatus of claim 1, further comprising a photodetector coupled to receive at least a portion of the output pulse, wherein the detection of the output pulse is based on a photodetector signal associated with the received portion of the output pulse.
3. The apparatus of claim 1, wherein the portion of the output pulse received by the photodetector is a portion of the seed pulse.
4. The apparatus of claim 1, wherein the portion of the output pulse received by the photodetector is a portion of the amplified seed pulse.
5. The apparatus of claim 1, wherein the optical amplifier is a fiber amplifier.
6. The apparatus of claim 5, wherein the seed pump includes a laser diode.
7. The apparatus of claim 6, wherein the seed laser controller is configured to establish a pulsed current for the seed pump laser diode.
8. The apparatus of claim 7, wherein the seed laser controller is configured to reduce a magnitude of the pulse current in response to the detection of an output pulse associated with the seed laser pulse.
9. The apparatus of claim 8, wherein the seed laser controller is configured to terminate the pulse current in response to the detection of an output pulse associated with the seed laser pulse.
10. The apparatus of claim 1, wherein the seed laser controller is configured to establish an amplified seed pulse repetition rate by periodically applying a pulse bias current to a seed pump laser diode.
11. A method, comprising:
- detecting an optical pulse associated with a seed laser; and
- in response to the detected pulse, reduce pumping of the seed laser gain medium.
12. The method of claim 11, wherein the seed laser is pumped with a laser diode, and the pumping of the seed laser gain medium is reduced by decreasing a current applied to the laser diode.
13. The method of claim 11, wherein the seed laser is pumped with a plurality of laser diodes, and the pumping of the seed laser gain medium is reduced by decreasing a current applied to at least one of the plurality of laser diodes.
14. The method of claim 13, further comprising initiating generation of the optical pulse by applying a pulse current to at least one of the plurality of laser diodes, wherein the pulse current is decreased in response to the detected pulse.
15. The method of claim 14, wherein the pulse current is greater than a laser diode threshold current for at least one of the plurality of laser diodes.
16. The method of claim 14, further comprising applying a bias current to at least one of the plurality of laser diodes, wherein the bias current is less than a pump laser threshold.
17. The method of claim 16, wherein the bias current is a DC bias current.
18. The method of claim 16, wherein the bias current is applied prior to the pulse current and discontinued after application of the pulse current or the detection of the pulse.
19. The method of claim 11, wherein the seed laser is a microchip laser that comprises a solid state gain medium.
20. The method of claim 11, further comprising controlling a seed laser temperature to within about 1 C.
21. The method of claim 11, further comprising selecting a temperature for the seed laser based on jitter associated with a plurality of optical pulses.
22. The method of claim 21, further comprising controlling a pump laser current to within about 100 mA.
23. An optical pulse source, comprising:
- a pump source configured to provide a pump beam;
- a solid state gain medium situated in an optical resonator and configured to be pumped by the pump beam; and
- a pump source controller configured to adjust the pump source so as to adjust the pump beam in response to detection of an optical pulse from the solid state gain medium.
24. The optical pulse source of claim 20, further comprising a photodetector coupled to the pump source controller and configured to detect the optical pulse.
25. The optical pulse source of claim 20, wherein the pump source is a laser diode and the pump source controller is configured to adjust pumping based on current applied to the laser diode.
Type: Application
Filed: Feb 4, 2013
Publication Date: Aug 7, 2014
Patent Grant number: 9478931
Applicant: NLIGHT PHOTONICS CORPORATION (Vancouver, WA)
Inventor: nLight Photonics Corporation
Application Number: 13/758,904
International Classification: H01S 3/102 (20060101); H01S 3/091 (20060101);