WIRELESS FIRE PROTECTION VALVE INSPECTION AND MONITORING SYSTEMS, AND METHODS FOR AUTOMATED INSPECTION AND MONITORING OF FIRE PROTECTION SYSTEMS
A wireless fire protection system valve inspection and monitoring system, including: a plurality of valves, each valve including a detecting unit adapted to detect valve state information for the valve, wherein the valve state information comprises at least one of an open state, a partially-open state, and a closed state; at least one collection unit that wirelessly receives the valve state information from the detecting units; and an information module that receives the valve state information from the collection unit and aggregates, stores, and/or reports the valve state information.
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This patent application claims the benefit under 35 U.S.C. Section 119 of U.S. Provisional Application No. 61/653,005, filed on May 30, 2012, the entire content of which is incorporated herein by reference.
TECHNICAL FIELDThis patent application relates generally to fire protection systems and methods. More specifically, this patent application relates to wireless systems and automated methods for remotely inspecting and monitoring fire protection valves and systems in order to replace or supplement current manual inspection of fire protection valves and systems.
BACKGROUNDToday, sprinkler valves are typically pure mechanical components of fire protection systems (FPSs). Their state usually determines the availability of sprinkler protection in areas downstream of the valve. Fires in premises with improperly closed valves (ICVs), which inhibit sprinkler operation, are believed to result in property losses eleven to twelve times more costly than fires in premises that are sprinkler protected.
In order to ensure operation of fire protection systems, businesses typically conduct manual inspections of sprinkler valves according to specific guidelines. Depending on the distribution of valves and valve types at a given facility, manual inspections of a typical United States or European site are believed to cost approximately $150 to $200 per valve per year. Furthermore, the manual inspections are human-led and may therefore not be as reliable as desired. For example, the average failure rate of human-led inspection in detecting ICVs is believed to be ten percent, meaning one out of ten improperly closed valves is not identified. Therefore, there is a need for an automated solution that leads to higher reliability as well as increased efficiency.
Fire protection valves are available with switches and wires that can be used to send signals regarding their status. The known valves and systems incorporating them are cost prohibitive, not robust, and unreliable for use in fire protection systems, and hence they have not been widely adopted or incorporated into applicable standards. This may be due to three main reasons: (1) facilities that warrant these valves typically include a large number of valves, thus wired systems require extensive wiring; (2) frequently fire protection valves are located at large distances from each other and from central fire protection management systems, further increasing costs and posing reliability concerns for wired systems; and (3) many fire protection system valves are already in place, and hence retrofitting, or adding new wired sensors to existing valves or new valves to existing systems can be costly and cumbersome.
SUMMARYAccording to an embodiment, a wireless fire protection system valve inspection and monitoring system, comprises: a plurality of valves, each valve including a detecting unit adapted to detect valve state information for the valve, wherein the valve state information comprises at least one of an open state, a partially-open state, and a closed state; at least one collection unit that wirelessly receives the valve state information from the detecting units; and an information module that receives the valve state information from the collection unit and aggregates, stores, and/or reports the valve state information.
According to another embodiment, a method for automatically inspecting and monitoring a fire protection system comprises: detecting and logging the state of each fire protection valve in a plurality of valves, wherein the valve state information comprises at least one of an open state, a partially open state, and a closed state; wirelessly receiving the valve state of each valve from the plurality of valves using a collection unit; transmitting the valve state of each valve from the collection unit to an information module; and transmitting the valve state of each valve from the information module to a building information systems and maintenance management program.
The features and advantages of the invention will be apparent from the following description, as illustrated in the accompanying drawings wherein like reference numbers generally indicate identical, functionally similar, and/or structurally similar elements.
Embodiments of the invention are discussed in detail below. In describing embodiments, specific terminology is employed for the sake of clarity. However, the invention is not intended to be limited to the specific terminology so selected. While specific embodiments are discussed, it should be understood that this is done for illustration purposes only. A person skilled in the relevant art will recognize that other components and configurations can be used without departing from the spirit and scope of the invention.
Embodiments of this application relate to wireless fire protection valve inspection and monitoring systems, and as well as methods for automated inspection and monitoring of fire protection systems (FPSs). Normally, the valves in a fire protection system are set in the fully open position, allowing full fluid flow through the valves. Rarely do FPS valves need to be manipulated from the fully open position, e.g. moved to a partially or fully closed condition. Manipulation of FPS valves is normally due to planned maintenance or inspection activities. On occasion, FPS valves may be manipulated as a result of unsupervised or malicious actions.
A primary goal of today's manual fire protection system inspection practices is the reduction of instances of improperly closed valves (ICVs). According to embodiments, an ICV is defined as a valve controlling a water supply to an existing fire protection system that is not in the fully open position either: (1) without a legitimate reason; and/or (2) with a legitimate reason but longer than necessary; and/or (3) without proper authorization and notification.
Embodiments of the present application relate to a system that provides the ability to monitor the status of valves in a fire protection system, and/or record operation and report activity according to a maintenance schedule that may include semi-continuous monitoring by software, or by visual inspection, with significantly less labor and increased frequency than allowed by current manual inspections. According to embodiments, the system can comprise an integrated system of sensors, wireless technology, and/or reporting software.
Through a combination of detection devices, collection devices, information gathering devices and/or software programs, the embodiments of the system described herein can provide a fully automated alternative to the current practices of manually inspecting FPS valves. For example, and without limitation, it can replace a person visually observing or physically manipulating the valves. According to embodiments, the system can reduce instances of improperly closed valves. Additionally or alternatively, the system can assist in the management of maintenance and inspection activities. According to embodiments, the system can report FPS valve status as either “open” or “not open,” however, in other embodiments, additional states such as “closed” can also be reported. According to embodiments, reporting can comprise a visual depiction or audible alert on a computer, tablet computer, mobile phone, or other device. Alternatively, reporting can comprise an automated telephone call, for example, to a person having designated responsibility for the facility in which the system 100 is housed, and through regular maintenance management of building control system. Alternatively, reporting can comprise text messages, e-mails, alarm sounds or electrical signals that can be sent to mobile collecting units and/or alarm panels/system administrators, etc.
According to embodiments, a FPS valve according to the present application may be referred to, without limitation, as a “smart valve,” meaning that the valve can reliably detect its status (e.g., open or not open), log its status, and/or communicate its status or changes in status. According to embodiments, smart valve technology can be integrated into new valves, or alternatively, smart valve technology can be retrofitted into existing equipment. According to embodiments, a “smart valve system” may refer, without limitation, to an automated and/or wireless inspection system focusing on the detection of status of FPS valves and related manipulation events. According to embodiments, a smart valve system can eliminate the typical routine weekly visual and/or monthly physical inspections of FPS valves. Embodiments of a smart valve system can also be configured to perform other valve- and FPS-related maintenance management tasks, such as, for example, onsite support of operators during annual and/or five-year maintenance cycles.
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According to embodiments, the communication interface 112 can use standard industry protocols, including non-proprietary or proprietary protocols, for wired or wireless (including zigbee, bluetooth, or others) communication between the collection units 104 and the information module 106, however other configurations are possible. For example, according to an embodiment, an Ethernet or WLAN network can be used to request and receive data from the collection unit(s) 104. In the case of an Ethernet link, an Ethernet cable can extend between the information module 106 and the collection unit(s) 104. Alternatively, if WLAN is used, the collection unit(s) 104 and the WLAN infrastructure can be configured to include a wireless link. Alternatively, the information module 106 can interface with the collection unit(s) 104 using WWAN (e.g., GSM, GPRS, UMTS, HSDPA, LTE, CDMA2000, WIMAX). According to an embodiment, a WWAN based integration can provide an optimized data transfer (exchanged data and frequency) between the collection unit(s) 104 and the information module 106. According to another embodiment, a cell phone network can be used for the link between the collection unit(s) 104 and the information module 106, which can provide ease of installation due to the lack of a communication cable or WLAN link.
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According to embodiments, the collection unit(s) 104 can report to the information module 106 in one or more of the following circumstances: (a) when one or more of the detecting units 102 has failed to communicate with the respective collection unit 104; and/or (b) when one or more of the detecting units 102 has reported a change in valve state (e.g., from open to not open) since the last reporting period, however, other scenarios are possible. In the latter case, the data reported to the information module 106 can be the same as was reported by the detecting unit 102 to the respective collection unit 104, however, it is contemplated that the format and/or content of this information can be modified before transmission to the information module 106.
According to embodiments, the IMM can immediately or substantially immediately alert or inform the end-user about a change in valve state. For example, the external application(s) 116, such as the CEAM interface (an application belonging to FM Global, the assignee of the present application) can automatically notify external parties, such as insurance companies, about a change in valve state. This information can then be logged into a third party tracking database maintained by the third party for further follow-up inspection and/or adjustment of the respective FPS valves, as needed. According to embodiments, the external application(s) 116 can provide the valve identifier (e.g., location, name, number) and time of valve state changes, however, additional or different information may also be provided.
The system 100 can be integrated with the external application(s) 116 in at least two different manners. According to an embodiment, pull integration can be utilized, in which the external application(s) 116 actively request information from the information module 106. This can be done, for example, via a text file delivered by the information module 106. Alternatively, it can be done via an API based integration in which the external application 116 uses a predefined command set to retrieve the required information from the information module 106, and/or to set specific configuration values (e.g., alert limits). According to another embodiment, push integration can be used, wherein the information module 106 immediately or substantially immediately pushes new events (e.g., valve XY changed its state form “OPEN” to “UNKNOWN” on 13:45:15, 13 Jul. 2011) to the external application(s) 116. According to a push integration embodiment, the external application 116 may continuously listen for new information to be published by the information module 106.
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According to embodiments, the smart locks 102A can comprise a mechanical interface with the valve 102, however, other configurations are possible, such as electrical, electro-mechanical, and/or optical interfaces. According to embodiments, the detecting unit(s) 102A can comprise an electro-mechanical sensor in direct contact with the valve, or alternatively, other types of sensors such as a Hall Effect (magnetic field) sensor, and/or an accelerometer.
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In order for the valve to identify the “open” and “unknown” states, the detecting unit can be calibrated after installation in order to store information about the “open” position. According to an embodiment, the calibration function only needs to be executed once in order to avoid additional calibration efforts after closing a valve and restoring it to the open position. According to an embodiment, the calibration function stores an area/range, shown as “definitely open” in
The range of open positions can vary significantly for different types of valves. For example, some valves remain effectively open when turned up to 15 degrees from the full open position (low turning valves). In others, the operating mechanism may need to be turned more than five turns before the valve enters the “not open” state (high turning valves). Therefore, the configuration of the detection device and the corresponding calibration function can vary based on the type of valves being used.
The following table provides non-limiting examples of some of the weekly and monthly inspection processes that can be automatically performed on the valves of
Maintenance processes other than the weekly and monthly inspections identified above can be additionally or alternatively provided by embodiments of the system 100, for example, by delivering onsite identification, support, documentation, and/or tracking functionalities.
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The embodiments illustrated and discussed in this specification are intended only to teach those skilled in the art the best way known to the inventors to make and use the invention. Nothing in this specification should be considered as limiting the scope of the present invention. All examples presented are representative and non-limiting. The above-described embodiments of the invention may be modified or varied, without departing from the invention, as appreciated by those skilled in the art in light of the above teachings. It is therefore to be understood that, within the scope of the claims and their equivalents, the invention may be practiced otherwise than as specifically described.
Claims
1. A wireless fire protection system valve inspection and monitoring system, comprising:
- a plurality of valves, each valve including a detecting unit adapted to detect valve state information for the valve, wherein the valve state information comprises at least one of an open state, a partially-open state, and a closed state;
- at least one collection unit that wirelessly receives the valve state information from the detecting units; and
- an information module that receives the valve state information from the collection unit and aggregates, stores, and/or reports the valve state information.
2. The system of claim 1, wherein the detecting unit comprises a smart lock adapted to mechanically lock the valve in a predetermined state, wherein the smart lock sends valve state information to the collection unit when the smart lock is unlocked.
3. The system of claim 1, wherein the detecting unit is retrofitted or integrated into the valve.
4. The system of claim 1, wherein the collection unit comprises a mobile collection unit.
5. The system of claim 1, wherein the collection unit comprises a fixed collection unit.
6. The system of claim 1, wherein the detecting unit communicates valve state information to the collection unit in real-time or near-time.
7. The system of claim 1, wherein the collection unit communicates with the information module by a wireless connection.
8. The system of claim 7, wherein the wireless connection comprises at least one of a wireless local area network or a cellular connection.
9. The system of claim 1, wherein the collection unit communicates with the information module by a wired connection.
10. The system of claim 9, wherein wired connection comprises an Ethernet connection.
11. The system of claim 1, wherein the collection unit is adapted to store valve state information received from one or more of the detecting units.
12. The system of claim 1, further comprising a communication interface between the information module and a building information systems and maintenance management program.
13. The system of claim 12, wherein the communication interface comprises at least one of a file-based transfer or an API.
14. The system of claim 12, wherein the communication interface uses push integration.
15. The system of claim 12, wherein the communication interface uses pull integration.
16. The method of claim 1, wherein the valves comprise fire protection system valves.
17. A method for automatically inspecting and monitoring a fire protection system, comprising:
- detecting and logging the state of each fire protection valve in a plurality of valves, wherein the valve state information comprises at least one of an open state, a partially open state, and a closed state;
- wirelessly receiving the valve state of each valve from the plurality of valves using a collection unit;
- transmitting the valve state of each valve from the collection unit to an information module; and
- transmitting the valve state of each valve from the information module to a building information systems and maintenance management program.
18. The method of claim 17, further comprising alerting a user about a change in the valve state.
19. The method of claim 17, further comprising retrofitting a detecting unit onto at least one fire protection valve in the plurality valves.
20. The method of claim 17, further comprising calibrating the open valve state for at least one of the valves in the plurality of valves.
21. The method of claim 17, wherein the collection unit receives valve state information from the detecting units in real-time or near-time.
22. The method of claim 17, wherein the communication interface communicates with the information module using push integration.
23. The method of claim 17, wherein the communication interface communicated with the information module using pull integration.
24. The method of claim 17, wherein the valves comprise fire protection system valves.
Type: Application
Filed: Mar 15, 2013
Publication Date: Aug 14, 2014
Patent Grant number: 9805588
Applicants: FACTORY MUTUAL INSURANCE COMPANY (Johnston, RI), SYNESIX SOLUTIONS AG (Basel)
Inventors: Louis Alan Gritzo (Wrentham, MA), Richard Smith (Wrentham, MA), Francesco Tamanini (Watertown, MA), Markus Dierkes (St. Gallen), Stefan Zanetti (Binningen)
Application Number: 13/835,228
International Classification: G08C 17/02 (20060101);