PACKAGING COMPRISING A BREATHABLE VALVE FOR PERISHABLE PRODUCTS
The invention relates to packaging comprising a breathable valve, intended to extend the green life of perishable products. The packaging comprises a flexible container (1) and a breathable valve assembly (2) that can be used to control the concentration of oxygen, carbon dioxide, water vapor and ethylene in the atmosphere inside the container, such as to maintain a desired value depending on the weight and the respiration rate of the product. The breathable valve assembly (2) comprises a ring (3) and a breathable lid (4) assembled in order to close the flexible container (1). The packaging is advantageous over the prior art in that it can be assembled without using any heat-sealing technique and in that it can extend the green life of perishable products, such as fruits and vegetables.
The present invention relates to the packaging of perishable items such as vegetables and fruits, in particular to the means for controlling gas composition in the atmosphere inside the container and facilitating manual closure, for instance, of the packing without using automatic techniques such as heat sealing.
DESCRIPTION OF PRIOR ARTSome perishable products, such as vegetables and fruits, continue their ripening and ageing process after being harvested. During ripening and ageing, the product undergoes a respiratory process characterized by oxygen absorption and the release of carbon dioxide and ethylene. Additionally, the product transpires moisture, reducing its weight. Decreasing respiration and transpiration in the packaging is critical to extend the green life of perishable products. Another problem associated with uncontrolled respiration is reaching a high concentration of carbon dioxide in the atmosphere inside the packaging, which can affect the organoleptic properties of the perishable product.
Prior art includes some alternatives for the control of respiration and transpiration in packaging perishable products. These technologies include the following: transportation in refrigerated containers; hypobaric packaging, containers with devices that remove ethylene; active packaging that traps oxygen, carbon dioxide, and ethylene; modified atmosphere packaging, coatings on cardboard; direct chemical or physical treatment on the product; and breathable packaging. Compared with breathable packaging, other technologies have some disadvantages, such as the possibility of damage due to low temperatures in refrigerated alternatives, high costs, consumer perception, and difficulties in packaging operations.
Breathable packaging is one of the most commonly used packaging for perishable products due to its benefits in terms of costs. Breathable packaging technology offers various options, including: high permeability films; macro and microperforated films; permeable patches and windows; air vents and valves.
Macro and micro perforated films have been disclosed in several patents (U.S. Pat. No. 5,130,152, US2005180664, DE202005011737, GB1106265, GB1134667, GB2141688, and JP6199385). This alternative has some disadvantages, such as the need to seal the mouth of the packaging, the product may block some of the perforations, and the need for additional operations in the manufacture of the film or bag.
Permeable patches and windows have been disclosed in prior art (U.S. Pat. No. 4,842,875, U.S. Pat. No. 4,943,440, U.S. Pat. No. 5,045,331, GB1071586, FR2686577, and CN1036539). The main disadvantages of this technology are: the need to seal the mouth of the packaging and the need for additional operations in the manufacture of the film or bag.
Air vents have been disclosed in prior art (US2004131731, US2007257040, US2008116098, WO2007008459, WO2010141467, and JP2002308293). The main disadvantages of this technology are: the need to seal the mouth of the packaging and the need for additional operations in the manufacture of the bag.
Although some valves have been disclosed in prior art (U.S. Pat. No. 3,937,396, U.S. Pat. No. 5,996,800, US2003152296, WO2004108557, WO2004043191, EP0700839, JP1279073, JP11301743, and JP2006125559), all valves require sealing the bag, as well as additional operations in the manufacturing of the bag.
The packaging of the present invention discloses a combination of a flexible container and a breathable valve, composed in turn by a ring and a breathable lid to extend the green life of perishable products, such as fruits and vegetables. The packaging of the present invention provides the possibility of mechanical assembly, either manually or automatically, without the need of heat-sealing technology or additional operations in the manufacture of the bags; it can also be opened and reopened in ripening chambers; it is recyclable and affordable. In addition, extending the green life of the product can increase the growth period of the fruit or vegetable in the plant.
SUMMARY OF THE INVENTIONThe present invention provides a packaging with a breathable valve to extend the green life of perishable products that undergo a respiratory process after being harvested, such as vegetables and fruits. The packaging comprises a flexible container and a valve assembly that is assembled in the mouth of the flexible package in order to create a controlled gaseous atmosphere inside the package. In turn, the valve assembly comprises a ring located outside the flexible container and a breathable lid located inside the flexible container; these two components can be mechanically assembled without the need of heat sealing technologies to close the mouth of the flexible container. The breathable lid has fastening means to attach both parts to the middle of the flexible container, which can be an interference fit and pressure fittings. The breathable lid can be a plastic cover with multiple microperforations or nanoperforations, or an annular section that allows the installation of a permeable membrane interspersed among the ring, the flexible container and the breathable lid.
The permeable membrane can be a cavitated, microperforated, or nanoperforated film. The concentration of oxygen, water vapor, carbon dioxide, and ethylene is controlled by the permeation of the breathable lid, the weight and respiration rate of the packed perishable product. The permeation of the breathable lid is controlled by the number and size of micro and nanoperforations, in the case of the plastic cover and the micro and nanoperforated film; and by gas permeability, in the case of the cavitated film.
The present invention provides a packaging fitted with a breathable valve designed to extend the green life of perishable products that undergo a respiratory process after being harvested, such as vegetables and fruits. With reference to the embodiment illustrated in
The flexible container (1) is a flexible film, manufactured for example by casting, blowing extrusion, flat film extrusion, coextrusion, or lamination. The polymeric film is manufactured with a polymer preferably selected from the group comprising polyethylene, polypropylene, polyethylene terephthalate, polyamide, polystyrene copolymers, cellophane, polylactic acid, cellulose acetate, thermoplastic starch and its derivatives, and mixtures thereof.
With reference to
With reference to
The ring (3) and breathable lid (4) of the valve assembly (2) may be manufactured by injection molding or press molding, using a polymer preferably from the group comprising thermoplastic polyurethane, vulcanized thermoplastic, thermoplastic elastomers, polyethylene, polypropylene, polyethylene terephthalate, polyamide, polystyrene copolymers, polylactic acid, cellulose acetate, thermoplastic starch and its derivatives, and mixtures thereof. In a particular embodiment of the present invention, the ring (3) and breathable lid (4) of the valve assembly (2) are made of a material whose hardness should be less than the one that produces a mark on the fruit or vegetable. For example, the hardness for bananas must be less than 80 Shore A for bananas, preferably less than 60 Shore A, in order to ensure that the bananas are not damaged or dented by the valve. The use of rounded contours is advantageous for this same reason.
With reference to
With reference to
The concentration of oxygen, water vapor, carbon dioxide, and ethylene can be controlled by the permeation of the breathable lid (4), and the weight and respiration rate of the packed perishable product. The permeation of the breathable lid (4) is controlled by the number and size of micro and nanoperforations, in the case of the plastic cover and the micro and nanoperforated film, and by gas permeability, in the case of the cavitated film.
EXAMPLESThe following examples were obtained using a packaging prototype comprising a breathable valve for perishable products:
Example 1This example evaluates a packaging prototype of the present invention having the following characteristics: the flexible container is a bag made of a 30-microns thick polyethylene film with dimensions of 300 by 380 mm, a valve assemblage with an internal diameter of 32 mm with a plastic cover with 11 microperforations between 250 and 300 microns. Approximately 1.2 kg of bananas were packed and their green life at room temperature and cooled to 13° C. was evaluated. The prototype of the disclosed packaging was then compared to the following technologies available in the state of the art: a 30-microns thick microperforated bag with 50 microperforations with a diameter of 200 microns, and a 30-microns thick macroperforated bag with 12 perforations with a diameter of 12.5 mm. The packaging comprising a breathable valve increases green life, decreases weight loss, and reduces the conversion of starch in carbohydrates (measured as degrees Brix).
This example evaluates a packaging prototype of the present invention with the following characteristics: the flexible container is a bag made of a 30-microns thick polyethylene film with dimensions of 300 by 380 mm, a valve assemblage with an internal diameter of 32 mm with an annular section, and a mechanically microperforated film. Approximately 1.2 kg of bananas was packed and their green life cooled to 13° C. was evaluated. The prototype of the disclosed packaging was compared to the technologies available in the state of the art mentioned in Example 1. The packaging comprising a breathable valve increases green life, decreases weight loss, and reduces the conversion of starch in carbohydrates (measured as degrees Brix).
This example compares the evolution of oxygen and carbon dioxide concentration at 13° C. for two plastic covers with 11 and 18 perforations. The same flexible container was used, the same valve assembly and the same number of bananas in Example 1. With reference to
An important characteristic of the breathable valve's materials is its hardness and contours, in that no damage is caused to the perishable product while packing. This example evaluates the effect that the hardness and contours of the material of the packaging comprising a breathable valve has on the bananas. The effect of 3.5 kg (approximately three bunches of green bananas) applied to the breathable valve and on the banana peel was evaluated. Using a Shore A hardness of less than 80 and a valve with a rounded contour is essential to prevent the banana peel from denting.
The above methods, figures, and examples are merely illustrative of the inventive concept. Any person skilled in the art will understand that evident variations and enhancements may be made without departing from the inventive concept, which is defined only by the following claims.
Claims
1. A breathable packaging intended to extend the green life of perishable products comprising:
- a. a flexible container with a mouth; and
- b. a device that allows the respiration of the perishable product, wherein the device is fastened to the mouth of the container by a mechanical coupling.
2. The packaging of claim 1, wherein the device that allows respiration of the perishable product is a breathable valve.
3. The packaging of claim 1, wherein the flexible container is a polymeric film.
4. The packaging of claim 3, wherein the polymeric film is manufactured with a polymer selected from the group comprising polyethylene, polypropylene, polyethylene terephthalate, polyamide, polystyrene copolymers, cellophane, polylactic acid, cellulose acetate, thermoplastic starch and its derivatives, and mixtures thereof.
5. The packaging of claim 2, wherein the breathable valve comprising:
- a. a ring located on the periphery and outer surface of the flexible container's mouth; and
- b. a breathable lid mechanically coupled to the ring.
6. The packaging of claim 5, wherein the mechanical coupling of the breathable lid to the ring is made using pressure fitting or interference fit.
7. The packaging of claim 6, wherein the breathable lid has tapered annular walls.
8. The packaging of claim 5, wherein the breathable lid has multiple microperforations or nanoperforations.
9. The packaging of claim 5, wherein the ring and the breathable cap are assembled in such way that the material of the flexible container's mouth lies between the two making part of the mechanical coupling.
10. The packaging of claim 2, wherein the breathable valve comprising:
- a. a ring located on the outer periphery of the flexible container's mouth;
- b. an annular section mechanically coupled to the ring; and
- c. a permeable membrane located between the ring and the annular section, making part of the mechanical coupling between the two.
11. The packaging of claim 6, wherein the ring and the breathable lid are manufactured using a polymer preferably selected from the group comprising thermoplastic polyurethane, vulcanized thermoplastics, thermoplastic elastomers, polyethylene, polypropylene, polyethylene terephthalate, polyamide, polystyrene copolymers, polylactic acid, cellulose acetate, thermoplastic starch and its derivatives, and mixtures thereof.
12. A breathable valve to allow the respiration of the perishable products stored in a flexible container, characterized by:
- a. a ring arranged to be located on the periphery and outer surface of the flexible container's mouth; and
- b. a breathable lid arranged to mechanically couple the ring and the flexible container's mouth.
13. The valve of claim 12, wherein the ring and the breathable lid shape is circular.
14. The valve of claim 12, wherein the breathable lid has multiple microperforations.
15. The valve of claim 12, wherein the mechanical coupling is made through pressure fit or interference fitting.
16. The valve of claim 15, wherein the breathable lid has tapered annular walls.
17. A breathable valve to allow the respiration of perishable products stored in a flexible container, characterized by:
- a. a ring arranged to be located on the periphery and outer surface of the flexible container's mouth;
- b. an annular section mechanically coupled to the ring, arranged to receive and fast a permeable membrane, while mechanically coupling to the ring and the flexible container's mouth.
Type: Application
Filed: Oct 19, 2012
Publication Date: Sep 11, 2014
Inventors: Elkin David Cardona Jiménez (Envigado), Alberto Naranjo Carvajal (Envigado), Juan Diego Sierra Munñeton (Envigado), Jorge Iván Villegas Cardona (Envigado)
Application Number: 14/352,728
International Classification: B65D 1/40 (20060101);