Telescoping Derrick
A derrick is disclosed. The derrick has a bottom section and a bottom-mid section. The derrick further may include a top-mid section and a top section, wherein a crown is disposed atop the top section and a travelling block is operatively coupled to the crown. The bottom section is separable into two split sections and the two split sections are configured so as to be disposed around the top-mid section such that the two split sections encompass the top-mid section. A hydraulic cylinder and plate mechanism (“locking dog mechanism”) is disposed on bottom section, wherein the mechanism is configured to hold the top-mid section when actuated. The bottom-mid section is sized to be moved into a space defined within the bottom section after the top-mid section has been raised above the bottom section. When fully erected, the top section is affixed to and above the top-mid section, the top-mid section is affixed to and above the bottom-mid section, and the bottom-mid section is affixed to and above the bottom section.
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This application is a non-provisional application which claims priority from U.S. provisional application No. 61/792,614, filed Mar. 15, 2013.
BACKGROUND OF THE DISCLOSUREConventional drilling derricks are four-sided structures built to withstand the rigors of heavy winds and seas. Drilling derricks are often erected on site because of the costs and logistics associated with transporting derricks.
Drilling contractors often drill a group of wells from a single platform and then move on to drill a group of wells on a different nearby platform. When the drilling rig which includes a drilling derrick, supporting structure; drilling machinery, etc. is used to drill a well bore for each well, the entire assembly may be moved from platform to platform.
The conventional approach used by many drilling contractors is to erect the drilling derrick in a piece-by-piece method that enables the platform owner to achieve the desired drilling derrick structure of a rigid and serviceable drilling derrick.
SUMMARYThe present disclosure provides for a telescoping derrick. The telescoping derrick may include a top section, the top section adapted to support a crown block; one or more middle sections, at least one middle section adapted to couple to and support the top section, at least one middle section adapted to be moved into a space defined within the bottom section; a bottom section, the bottom section adapted to support and couple to at least one of the one or more middle sections; and at least one pulley coupled to at least one of the one or more middle sections, the pulley adapted to pass a scoping cable coupled to the bottom section, the scoping cable adapted to, when put under tension, raise the at least one of the one or more middle sections.
The present disclosure also provides for a method of erecting a telescoping derrick. The method may include: providing a bottom section, one or more middle sections, and a top section, the top section having a crown block positioned atop the top section and a travelling block operatively coupled to the crown block by a hoisting cable; positioning the bottom section on a surface; positioning one or more middle sections within the bottom section, one of the one or more middle sections defining a first middle section; coupling the top section to the bottom section or the first middle section; coupling the first middle section to at least one first pulley; coupling a scoping cable between the travelling block and the bottom section, the scoping cable passing through the first pulley; elevating the first middle section by raising the travelling block; coupling the first middle section to the top section; coupling the first middle section to the bottom section.
The present disclosure is best understood from the following detailed description when read with the accompanying figures. It is emphasized that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily reduced for clarity of discussion.
It is to be understood that the following disclosure provides many different embodiments, or examples, for implementing different features of various embodiments. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. Moreover, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed interposing the first and second features, such that the first and second features may not be in direct contact.
Telescoping derricks consistent with the present disclosure may be formed of modular sections that are adapted to be assembled on the drilling site using, for instance, traditional platform cranes. These telescoping derricks, once assembled may be sturdy enough to function as a traditional derrick, but may be typically assembled more quickly than a traditional derrick.
While
In some embodiments, the middle section to be placed under lower section 30 may be placed therein using a scoping cart. As depicted in
In some embodiments, scoping cart 101 may include one or more pulleys 103. Pulleys 103 may be adapted to allow a scoping cable (not shown) to be coupled to bottom section 30, travel through pulleys 103, and then be coupled to travelling block 105 as depicted in
Although depicted as being of the same dimensions, top-mid section 36 and bottom-mid section 34 may have, for example, different heights or may taper differently. In some embodiments, each subsection (bottom section 30, bottom-mid section 34, top-mid section 36, and top section 38) may couple by, for example, bolting, screwing, or other suitable fastening system. In some embodiments, support members 55 on adjacent subsections may be coupleable to, for example, increase rigidity of telescoping derrick 20.
In order to clarify the workings of telescoping derrick 20, an exemplary building-up operation will now be described. As shown in
Split bottom sections 70 and 71 of bottom section 30 may be positioned around top-mid section 36. In some embodiments, each of split bottom sections 70, 71 may be pinned to surface 80 such that they are able to pivot into the fully assembled position about top-mid section 36 as depicted in
As shown in
In other embodiments, top section 38 may be placed atop bottom section 30. In such an embodiment, top-mid section 36 may be inserted into bottom section 30 after bottom section 30 is fully assembled as previously discussed. Top-mid section 36 may then be hoisted into position as discussed with respect to bottom-mid section 34 discussed herein below.
As shown further in
In some embodiments, once top-mid section 36 is raised as previously discussed, doors 96 and 98 of bottom section 30 may be opened to allow bottom-mid section 34 to be placed therein as depicted in
In other embodiments, top-mid section 36 may be retained in the position depicted in
In some embodiments, in order to hold top-mid section 36 at the position depicted in
As depicted in
As installed, one upper locking dog mechanism 100 and one lower locking dog mechanism 200 may be affixed to bottom section strut 72 of bottom section 30 as shown in
In some embodiments, when raising a section of the telescoping derrick, such as top-mid section 36, it may be desirable to hold top-mid section at a higher elevation temporarily so that a second section, such as bottom-mid section 34 can be placed. Upper locking dog mechanism 100 with single plate 120 may be located so as to hold top-mid section 36 in place while bottom-mid section 34 is placed.
In other embodiments, latch 300 as depicted in
Once bottom-mid section 34 and top-mid section 36 (as well as any other desired middle sections) are joined, the entire subassembly may be raised within bottom section 30. Bottom-mid section 34 may then be joined to bottom section 30. This connection may be by bolts, rivets, welding or any other method understood by those of ordinary skill in the art to affix metal to metal. In other embodiments, bottom locking mechanism 200 as previously discussed may be used to support bottom-mid section 34 as well as top-mid section (as well as any other desired middle sections) and top section 38. At this point, telescoping derrick 20, as shown in
The foregoing outlines features of several embodiments so that a person of ordinary skill in the art may better understand the aspects of the present disclosure. Such features may be replaced by any one of numerous equivalent alternatives, only some of which are disclosed herein. One of ordinary skill in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. One of ordinary skill in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions, and alterations herein without departing from the spirit and scope of the present disclosure.
The Abstract at the end of this disclosure is provided to comply with 37 C.F.R. §1.72(b) to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims.
Moreover, it is the express intention of the applicant not to invoke 35 U.S.C. §112, paragraph 6 for any limitations of any of the claims herein, except for those in which the claim expressly uses the word “means” together with an associated function.
Claims
1. A telescoping derrick comprising:
- a top section, the top section adapted to support a crown block;
- one or more middle sections, at least one middle section adapted to couple to and support the top section, at least one middle section adapted to be moved into a space defined within the bottom section;
- a bottom section, the bottom section adapted to support and couple to at least one of the one or more middle sections; and
- at least one pulley coupled to at least one of the one or more middle sections, the pulley adapted to pass a scoping cable coupled to the bottom section, the scoping cable adapted to, when put under tension, raise the at least one of the one or more middle sections.
2. The telescoping derrick of claim 1, wherein the bottom section is separable into two split sections and the two split sections are configured so as to be disposed around at least one middle section such that the two split sections encompass the at least one middle section.
3. The apparatus of claim 1 wherein the bottom section further comprises doors, wherein the doors are configured to allow the bottom-mid section to be to be moved into a space defined within the bottom section.
4. The apparatus of claim 1 wherein at least a portion of the top section is tapered.
5. The apparatus of claim 1 wherein the bottom section further comprises a bottom left strut and a bottom left strut and the top-mid section further comprises a top-mid left strut and a top-mid right strut, wherein the bottom left strut and the bottom left strut are longer than either the top-mid left strut or the top-mid right strut.
6. The apparatus of claim 5, wherein the bottom section further comprises a plurality of top strut sections and the top-mid section further comprises a top-mid upper strut and a top-mid lower strut.
7. The apparatus of claim 1 wherein the doors are right triangles.
8. The apparatus of claim 1, further comprising one or more sets of locking mechanisms coupled to the bottom section and adapted to support at least one of the middle sections.
9. The apparatus of claim 8, wherein the locking mechanisms comprise hydraulic cylinders positioned to extend and retract a plate, the plate positioned to support at least one of the middle sections when extended and allow movement of at least one of the middle sections when retracted.
10. The apparatus of claim 1, further comprising a scoping cart, the scoping cart selectively coupleable to the one or more middle sections, the pulley coupled to the scoping cart.
11. A method of erecting a telescoping derrick comprising:
- providing a bottom section, one or more middle sections, and a top section, the top section having a crown block positioned atop the top section and a travelling block operatively coupled to the crown block by a hoisting cable;
- positioning the bottom section on a surface;
- positioning one or more middle sections within the bottom section, one of the one or more middle sections defining a first middle section;
- coupling the top section to the bottom section or the first middle section;
- coupling the first middle section to at least one first pulley;
- coupling a scoping cable between the travelling block and the bottom section, the scoping cable passing through the first pulley;
- elevating the first middle section by raising the travelling block;
- coupling the first middle section to the top section;
- coupling the first middle section to the bottom section.
12. The method of claim 11, further comprising:
- positioning a second middle section within the bottom section;
- coupling the second middle section to at least one second pulley;
- coupling a scoping cable between the travelling block and the bottom section, the scoping cable passing through the second pulley;
- elevating the second middle section using the travelling block;
- coupling the second middle section to the first middle section;
- coupling the second middle section to the bottom section.
13. The method of claim 12, further comprising:
- elevating the second middle section coupled to the first middle section using the travelling block.
14. The method of claim 11, wherein the bottom section is separable into a first split section and a second split section, and the method further comprises:
- positioning a first split section of the bottom section on one side of the first middle section;
- positioning a second split section of the bottom section on a second side of the first middle section;
- coupling the first and second split sections of the bottom section such that the first middle section is within the bottom section.
15. The method of claim 11, wherein the bottom section includes at least one door, the door forming at least a portion of a sidewall of the bottom section, and the method further comprises:
- opening the at least one door of the bottom section;
- positioning a middle section within the bottom section;
- elevating the middle section; and
- closing the at least one door.
16. The method of claim 14, wherein the top section is coupled to the first middle section before the first middle section is positioned into the space defined by the two split sections.
17. The method of claim 11 wherein the top section is positioned on the first middle section by a platform crane.
18. The method of claim 11 further comprising:
- coupling the first middle section to the bottom section once the first middle section is elevated.
19. The method of claim 18, wherein the first middle section is coupled to the bottom section by a using a hydraulic cylinder and plate mechanism.
20. The method of claim 12, wherein the first middle section is coupled to the bottom section by a first hydraulic cylinder and plate mechanism, and the second middle section is coupled to the bottom section by a second hydraulic cylinder and plate mechanism, and the method further comprises decoupling the first middle section from the bottom section after the first middle section is coupled to the second middle section.
21. The method of claim 11, wherein placing the middle section within the bottom section is performed by rolling or sliding.
22. The method of claim 11, wherein the first pulley is coupled to a scoping cart, the scoping cart adapted to support the middle section.
23. The method of claim 11, wherein raising the travelling block comprises retracting, using a drawworks, a hoisting cable operatively coupled between the travelling block and the crown block.
Type: Application
Filed: Mar 14, 2014
Publication Date: Sep 18, 2014
Applicant: Nabors Drilling USA (Houston, TX)
Inventor: Saringkarl Suksumake (Houston, TX)
Application Number: 14/210,541
International Classification: E04H 12/18 (20060101); E21B 15/00 (20060101);