ADJUSTABLE TURBINE VANE COOLING
A turbine vane cooling system operably coupling a cooling fluid source to a turbine vane assembly is disclosed herein. A plurality of turbine vanes having an airfoil shaped surface forming a substantially hollow body is connected to the turbine vane assembly. An inlet can be operably connected to each turbine vane to form a fluid communication path between a cooling fluid source and an interior of the hollow body of each turbine vane. At least one outlet fluidly communicating with the interior of said hollow body can be formed in the vane. A regulating member can variably block a portion of an inlet of each of the turbine vanes in response to a temperature of each turbine vane.
This application claims priority to and the benefit of U.S. Provisional Patent Application No. 61/786,390, filed 15 Mar. 2013, the disclosure of which is now expressly incorporated herein by reference.
TECHNICAL FIELDThe present disclosure relates in general to an apparatus and method for cooling a turbine vane assembly. More particularly, the present disclosure relates to controlling the flow of cooling fluid to individual turbine vanes in a gas turbine engine or the like.
BACKGROUNDGas turbine engine designers continuously work to improve engine efficiency. The thermal efficiency of a turbofan engine is a function of component efficiencies, cycle pressure ratio, and turbine inlet temperature. As temperatures increase in the gas turbine system, cooling fluid must be diverted from the compressor to cool certain hot section components. Typically, a cooling system for turbine vanes is designed for a worst case scenario such that the same amount of cooling flow is delivered to all of the turbine vanes so that the hottest vanes will not rise above a threshold temperature due to hot spots coming from the combustor. This type of cooling system design needlessly delivers cooling flow to relatively cool turbine vanes and therefore unnecessarily degrades thermal efficiency of the gas turbine engine. Cooling systems remain an area of interest for technology improvement. Some existing gas turbine cooling systems have various shortcomings, drawbacks, and disadvantages relative to certain applications. Accordingly, there remains a need for further contributions in this area of technology.
SUMMARYOne embodiment of the present disclosure is a unique cooling system for a turbine vane assembly. Another embodiment includes a gas turbine engine having an adjustable cooling system for controlling cooling fluid to individual turbine vanes in a turbine vane assembly. Other embodiments include unique apparatuses, systems, devices, hardware, methods, and combinations for gas turbine engine power systems. Further embodiments, forms, features, aspects, benefits, and advantages of the present application shall become apparent from the following description and drawings.
Advantages of the present disclosure will be readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
A plurality of different embodiments of the present disclosure is shown in the Figures of the application. Similar features are shown in the various embodiments of the present disclosure. Similar features have been numbered with a common reference numeral and have been differentiated by an alphabetic suffix. Also, to enhance consistency, the structures in any particular drawing share the same alphabetic suffix even if a particular feature is shown in less than all embodiments. Similar features are structured similarly, operate similarly, and/or have the same function unless otherwise indicated by the drawings or this specification. Furthermore, particular features of one embodiment can replace corresponding features in another embodiment or can supplement other embodiments unless otherwise indicated by the drawings or this specification.
In some turbine engine applications, a cooling fluid such as air is directed through portions of a turbine vane assembly to provide cooling to vanes and other portions of the turbine assembly. Typically, passageways for cooling flow are sized for worst-case conditions caused by hot streaks (variations in temperature from the mean) in the system. Hot streaks are products of the combustion gases exiting the combustor and can be harmful when impinging on one or more turbine the vanes downstream. The cooling air is typically bled from a bleed port coupled to a compressor which causes an efficiency loss for the engine cycle because the compressed air is not used for power production in the gas turbine engine. It is desirable from an engine efficiency standpoint to minimize the cooling air bled from the compressor section. Since it is generally unknown at the time the cooling system is being designed which area of the combustor might cause hot streaks, the cooling design must be able to provide maximum cooling flow for each vane in the turbine assembly. This type of cooling system design needlessly overcools many of the vanes that are not running as hot as others in the turbine assembly.
A first exemplary embodiment of the present disclosure provides for a self-regulating fluid control device operably connected with each turbine vane in a turbine assembly. In one non-limiting example, a regulating member may be made from a material having a coefficient of thermal expansion greater than that of the material used to construct the vanes. The regulating member can be disposed along a cooling fluid supply path of each vane, typically proximate a radially inner base or radially outer base of the vane. As the vane assembly heats up from exhaust gas flow, one or more vanes may “see” hotter exhaust gas flow than other vanes due to hot streaks formed in the combustion chamber. A portion of the regulating member, such as an aperture or a valve stem, can expand and contract as a function of temperature in proportion to the coefficient of thermal expansion of the material used in forming the regulating member. The aperture or valve stem associated with a relatively hot turbine vane will expand more than an aperture or valve stem of a regulating member associated with a relatively cool turbine vane causing a higher cooling flow rate into the hotter turbine vane and thus reducing the temperature of the hot vane to an acceptable level without overcooling the relatively cool turbine vanes. Thus, the disclosed adjustable cooling system provides for a passively tuned cooling system for discrete turbine blades in one embodiment of the present disclosure.
A second exemplary embodiment includes an active control system to control cooling flow to individual turbine vanes. The active control system can include an actual temperature sensor or, alternatively, a device that sends output signals that are representative of temperature such as those proportional to expansion and contraction of the vane which can indicate a relative temperature change. Proportional signal devices can include for example, strain gauges, piezoelectric sensor, or other similar devices. A strain gauge or piezoelectric sensor can be operationally connected to the vanes to send a signal to a controller that is calibrated to a temperature of a corresponding vane. The controller can command a desired position of an electronic control valve coupled between the source of the cooling fluid and the vane to control to a desired temperature. In this manner, the turbine vanes may be cooled to a desired temperature independently from one another so as to minimize the total amount of cooling fluid required to be diverted from the core passageways.
The exemplary turbine engine 10 can include an inlet 12 to receive fluid such as air. The turbine engine 10 can include a fan to direct fluid into the inlet 12 in alternative embodiments of the present disclosure. The turbine engine 10 can also include a compressor section 14 to receive fluid from the inlet 12 and further compress the fluid. The compressor section 14 can be spaced from the inlet 12 along a centerline axis 16 of the turbine engine 10. The turbine engine 10 can also include a combustor section 18 to receive the compressed fluid from the compressor section 14. The compressed fluid can be mixed with fuel from a fuel system 20 and ignited in a combustion chamber 22 defined by the combustor section 18. The turbine engine 10 can also include a turbine section 24 to receive the combustion gases from the combustor section 18. The energy associated with the combustion gases can be converted into kinetic energy (motion) in the turbine section 24.
In
The shaft 28 encircles the shaft 26. As set forth above, the shafts 26, 28 can be journaled together, wherein bearings are disposed between the shafts 26, 28 to permit relative rotation. The shaft 28 can be a high pressure shaft supporting compressor blades 34 of a high pressure portion of the compressor section 14. The high pressure blades, such as blade 34, can be part of a bladed disk assembly such as described above with respect to the blade 30. A plurality of vanes 35 can be positioned to receive fluid from the blades 34. The shaft 28 can also support high pressure turbine blades 36 of a high pressure portion of the turbine section 24. A plurality of vanes 37 can be positioned to direct combustion gases over the blades 36.
The compressor section 14 can define a multi-stage compressor, as shown schematically in
A casing 38 defines a first wall and can be positioned to surround at least some of the components of the turbine engine 10. The exemplary casing 38 can encircle the compressor section 14, the combustor section 18, and the turbine section 24. In alternative embodiments of the present disclosure, the casing 38 may encircle less than all of the compressor section 14, the combustor section 18, and the turbine section 24.
The vane 37 can be supported at a radially outer end with the casing 38 or some other static structure. The vane 37 can also be supported at a radially inner end with a static structure such as a casing 48. The casing 48 can encircle and be radially spaced from the shafts 26, 28. The casing 48 can be positioned so as to not prevent or inhibit rotation of the shafts 26, 28.
The embodiment of the present disclosure provides a vane assembly. The vane assembly is designated by reference number 37. Previous uses of the reference number 37 were intended to refer to a vane assembly as described below.
Referring now to
The hollow body 54 also includes a first arcuate face 62 being generally concave and a second arcuate face 64 opposite the first arcuate face 62. The second arcuate face 64 is generally convex. Fluid such as combustion gases flowing from the combustor section 18 can be directed along the first arcuate face 62 toward the first row of turbine vanes (referenced at 36 in
Referring again to
As best seen in
As the operating temperature increases, the aperture 86 of the regulating member 84 can expand more quickly than the hollow body 54, increasing the amount of fluid passing into the interior 60. As the operating temperature decreases, the aperture 86 of the regulating member 84 can shrink more quickly than the hollow body 54, decreasing the amount of fluid passing into the interior 60. The increasing back pressure generated when an aperture 86 of a first regulating member 54 shrinks deters the flow of cooling fluid, allowing the cooling fluid to follow a path of lesser resistance, such as through an aperture 86 of a second regulating member 54 that is hotter than the first regulating member 54. In this manner, more cooling fluid is delivered to relatively hotter turbine vanes than to relatively cooler turbine vanes.
In the exemplary embodiment of the present disclosure, the regulating member 84 can be washer-like/ring-like in shape and the aperture 86 can be circular. However, in alternative embodiments of the present disclosure, the regulating member 84 and the aperture 86 can be shaped differently. The regulating member 84 can be engaged or mounted directly with the hollow body 54. This allows the regulating member 84 to be more responsive to temperature changes in the hollow body 54.
A retaining portion 88 can be fixed to the hollow body 54 adjacent to the inlet 66. The retaining portion 88 can be integrally-formed with the hollow body 54 or can be formed separately and subsequently attached to the hollow body 54. The exemplary retaining portion 88 can include a vertical flange portion 90 extending outward from the base 70 and a horizontal flange portion 92 extending away from a distal end of the vertical flange portion 90. The horizontal flange portion 92 can define an aperture 94 such that the aperture 86 can fluidly communicate with the cavity 82 (shown in
The regulating member 84 can be positioned in the retaining portion 88. A biasing member 96 can be disposed in the retaining portion 88 adjacent to the regulating member 84. The biasing member 96 can accommodate relative size changes between the regulating member 84 and the hollow body 54 and also center the regulating member 84 in the retaining portion 88. As the regulating member 84 grows and thereby moves relative to the retaining portion 88 of the hollow body 54, the biasing member 96 can be increasingly compressed. In one non-limiting example, the exemplary biasing member 96 can be an annular spring, such as a garter spring, fully encircling the regulating member 84 and allowing the regulating member 84 to expand outward in all radial directions relative to the direction of fluid flow. Other types of biasing members are also contemplated by the present disclosure.
In the exemplary embodiment, the apertures 86 of all of the regulating members 84 fluidly communicate with and are downstream of the fluid plenum 80. In addition, the apertures 86 of the regulating members 84 are immediately upstream of the respective inlets 66 and the inlets 66 are immediately upstream of the respective interiors of the hollow bodies 54. Also, the apertures 86 of all of the regulating members 84 are immediately downstream of the fluid plenum 80. This arrangement allows for more direct control of the cooling fluid into each individual vane assembly 37. The exemplary regulating member 84 is positioned as close to the hollow body 54 as possible. It is noted that a hot streak could occur in less than all of the vane assemblies 37 in a particular row of vane assemblies. In the exemplary embodiment, the flow rates of cooling fluid could be different for two vane assemblies 37 in the same row.
The aperture 86 of the regulating member 84 can be smaller than the inlet 66. For example, the exemplary aperture 86 of the regulating member 84 can have a smaller cross-sectional area than the inlet 66 based on the direction of cooling fluid flow. This allows the aperture 86 to define the controlling orifice in the passageway for the flow of cooling fluid. The regulating member 84 can thus operate as a passive control valve to control a rate of fluid mass flow. In some embodiments of the present disclosure, the regulating member 84 could expand relative to the inlet 66 such that the aperture reaches the same size as the inlet 66, at which point the regulating member would no longer control the fluid mass flow rate.
A regulating member 84a can include a conical portion 98a received in said inlet 66a and a rod portion 100a extending from the conical portion 98a outside of the inlet 66a. The conical portion 98a extends between a base 102a and a narrower, tip portion 104a. The rod portion 100a changes length in response to temperature changes and thereby changes a position of the conical portion 98a relative to the inlet 66a. In
When the conical portion 98a is in the first position, the flow of cooling fluid is generally less restricted from entering the interior 60a as the conical portion 98a fills relatively less of the cross-sectional area of the inlet 66a. Conversely, when the conical portion 98a is in the second position, the flow of cooling fluid is generally more restricted from entering the interior 60a as the conical portion 98a fills relatively more of the cross-sectional area of the inlet 66a.
It is noted that in an alternative embodiment of the present disclosure the conical portion could be arranged opposite to the orientation shown in
Referring now to
While the present disclosure has been described with reference to an exemplary embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the present disclosure. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the present disclosure without departing from the essential scope thereof. Therefore, it is intended that the present disclosure not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this present disclosure, but that the present disclosure will include all embodiments falling within the scope of the appended claims. Further, the “present disclosure” as that term is used in this document is what is claimed in the claims of this document. The right to claim elements and/or sub-combinations that are disclosed herein as other present disclosures in other patent documents is hereby unconditionally reserved.
Claims
1. A turbine vane cooling system comprising:
- a cooling fluid system operably coupling a cooling fluid source and a turbine vane assembly;
- a plurality of turbine vanes having an airfoil shaped surface forming a substantially hollow body connected to the turbine vane assembly;
- an inlet operably connected to each turbine vane forming a fluid communication path between with the cooling fluid source and an interior of the hollow body of each turbine vane;
- at least one outlet fluidly communicating with the interior of said hollow body of each turbine vane; and
- a regulating member positioned proximate each inlet operable for blocking a variable portion of each inlet of each turbine vane.
2. The turbine vane cooling system of claim 1, wherein said regulating member is formed from a material having a higher coefficient of thermal expansion than a material forming said hollow body.
3. The turbine vane cooling system of claim 1, wherein said regulating member includes an aperture in fluid communication with said inlet.
4. The turbine vane cooling system of claim 3, wherein said aperture defines a substantially round orifice that expands and contracts with an increase or decrease, respectively, in temperature.
5. The turbine vane cooling system of claim 1 further comprising: a biasing member engaged with said regulating member.
6. The turbine vane cooling system of claim 1, further comprising:
- an electronic actuator operable to move the regulating member between an open and a closed position corresponding to an open inlet flow area and a closed inlet flow area for each turbine vane.
7. The turbine vane cooling system of claim 6, wherein an electronic controller is operable for sending a position signal to each actuator coupled to a corresponding regulating member, wherein at least one position signal is different from one of the other position signals.
8. The turbine vane cooling system of claim 1 further comprising:
- a sensor operable for transmitting at least one of an actual temperature signal or a signal indicative of a temperature of a turbine vane to an electronic controller.
9. The turbine vane cooling system of claim 8, wherein said sensor includes at least one of a temperature sensor, a strain gauge, and a piezoelectric sensor.
10. The vane assembly of claim 1 wherein said regulating member further comprises:
- a conical portion positioned proximate said inlet; and
- a rod portion extending from said conical portion, wherein said rod portion changes length in response to a temperature change causing movement of the conical portion relative to said inlet; wherein an inlet flow area increases and decreases with increasing and decreasing temperature, respectively.
11. A method comprising the steps of:
- directing cooling fluid through a plurality of turbine vanes to cool the turbine vanes; and
- independently controlling the flow of cooling fluid into each turbine vane with a regulating member operably connected to each turbine vane.
12. The method of claim 11, wherein the independent controlling step includes:
- passively controlling a regulating member in response to a turbine vane temperature.
13. The method of claim 12, wherein passively controlling the regulating member includes expanding and contracting a portion thereof to increase or decrease in inlet flow area of a turbine vane.
14. The method of claim 11, wherein the independent controlling step includes:
- actively controlling a regulating member in response to at least one of a sensed temperature and a signal indicative of a temperature.
15. The method of claim 14 further comprising:
- sending a position signal from an electronic controller to an actuator in response to said sensed temperature and/or said signal indicative of said temperature.
16. A gas turbine engine comprising:
- a compressor section operable to compress fluid;
- a combustor section positioned downstream of said compressor section operable to receive said compressed fluid from said compressor section; and
- a turbine section positioned downstream of said combustor section operable to receive combustion gases from said combustion chamber;
- at least one vane assembly positioned in the turbine section operable to direct fluid further downstream, wherein the at least one vane assembly includes:
- a plurality of vanes having partially hollow bodies for receiving a cooling fluid therein;
- an inlet fluidly connecting a cooling source and each hollow body of the plurality of vanes;
- at least one outlet fluidly communicating with the interior of said hollow body and spaced from said inlet of each of the turbine vanes; and
- a regulating member operably connected with each inlet for increasing or decreasing a flow rate of cooling fluid into the inlet of each hollow body in response to a temperature of a corresponding turbine vane.
17. The gas turbine engine of claim 16, wherein said regulating member defines an aperture in fluid communication with said inlet to passively control the flow rate of the cooling fluid entering the inlet.
18. The gas turbine engine of claim 16, wherein said regulating member includes a material with a higher coefficient of thermal expansion than that of a material used to form the turbine vanes.
19. The gas turbine engine of claim 16, further comprising:
- an active electronic control system operably connected to the regulating member to control an effective flow area of the inlet.
20. The gas turbine engine of claim 19, wherein said active electronic control system further includes:
- a sensor coupled to each turbine vane and configured to determine a relative temperature of each turbine vane;
- an electronic actuator configured to control a position of a corresponding regulating member to define an effective flow area of a corresponding inlet; and
- an electronic controller operable for receiving signals indicative of temperature from each of the sensors and for transmitting a position command to each of the actuators, wherein the position command varies as a function of the temperature of each vane.
Type: Application
Filed: Dec 4, 2013
Publication Date: Sep 18, 2014
Inventors: Robert T. Duge (Carmel, IN), Andrew J. Eifert (Indianpolis, IN)
Application Number: 14/096,678
International Classification: F01D 5/18 (20060101);