MINE AIRLOCK SYSTEM AND METHOD
The present disclosure is directed to systems and methods for facilitating the control of air through a mine passageway. In one example, there is provided a mine airlock. The mine airlock comprises a plurality of airlock doors. At least one of the airlock doors includes a frame including at least one door jamb and a lintel, a face leaf hingedly secured to the lintel, the face leaf having an upper section removably secured to a lower section; and a side leaf secured to the at least one door jamb. The face leaf forms a substantially airtight seal with the lintel and the side leaf in a closed position.
Proper ventilation is important in coal mines. The mining of coal often produces toxic and/or combustible dust and gasses, for example, methane. It is desirable to remove these potentially harmful gasses and dust from an operating coal mine, especially from the face of the mine (the operations area of the mine) to enhance the safety of mine workers and to reduce the potential for accidents such as explosions. The ventilation of a coal mine often involves multiple air handling units, for example, fans and air ducts. Further, air blocking or redirecting mechanisms, for example, doors or air impermeable block bathers may be provided at various positions within the mine so that air is directed to where it is desired. It is often desirable to prevent uncontrolled passage of air into or out of a mine through entrances or exits of the mine because this uncontrolled passage of air may disrupt the desired flow of ventilation to the mine face (or operation area of the mine)
SUMMARYIn accordance with an aspect of the present disclosure there is provided a mine airlock. The mine airlock comprises a plurality of airlock doors. At least one of the airlock doors includes a frame including at least one door jamb and a lintel, a face leaf hingedly secured to the lintel, the face leaf having an upper section removably secured to a lower section, and a side leaf secured to the at least one door jamb. The face leaf forms a substantially airtight seal with the lintel and the side leaf in a closed position.
In some embodiments the at least one airlock door further comprises an actuator including a first portion secured to the frame and a second portion secured to the face leaf. The actuator is configured to displace the face leaf away from and toward the frame.
In some embodiments the actuator comprises one of a hydraulic piston and a pneumatic piston.
In some embodiments the side leaf is substantially triangular.
In some embodiments a portion of the face leaf engages a resilient material disposed on a front edge of the side leaf in a closed position.
In some embodiments the at least one airlock door includes a cover plate secured to a front surface of the face leaf and positioned to overlie a joint between the upper section and the lower section of the face leaf.
In some embodiments the at least one airlock door further comprises an air guard cap secured to the face leaf which partially overlies a side surface of the side leaf in a closed position.
In some embodiments the at least one airlock door further comprises a safety leg hingedly secured to a rear surface of the face leaf.
In some embodiments the at least one airlock door further comprises a substantially air impermeable barrier disposed between sides of the at least one airlock door and walls of a mine passageway.
In some embodiments the at least one airlock door further comprises a substantially air impermeable material coupled to the lintel and to a front portion of the face leaf and overlying a hinge coupling the face leaf to the lintel.
In accordance with another aspect of the present disclosure there is provided a airlock door for a mine. The airlock door comprises a frame including at least one door jamb configured to be secured to one of an upper and a lower wall of a mine passageway and a lintel, a face leaf hingedly secured to the lintel, the face leaf having an upper section removably secured to a lower section, and a side leaf secured to the at least one door jamb. The face leaf forms a substantially airtight seal with the lintel and the side leaf in a closed position.
In some embodiments the airlock door further comprises an actuator including a first portion secured to the frame and a second portion secured to the face leaf, the actuator configured to displace the face leaf away from and toward the frame.
In some embodiments the actuator comprises one of a hydraulic piston and a pneumatic piston.
In some embodiments the side leaf is substantially triangular.
In some embodiments a portion of the face leaf engages a resilient material disposed on a front edge of the side leaf in a closed position.
In some embodiments the airlock door further comprises a cover plate secured to a front surface of the face leaf and positioned to overlie a joint between the upper section and the lower section of the face leaf.
In some embodiments the airlock door further comprises an air guard cap secured to the face leaf which partially overlies a side surface of the side leaf in a closed position.
In some embodiments the airlock door further comprises a safety leg hingedly secured to a rear surface of the face leaf.
In some embodiments the airlock door further comprises a substantially air impermeable barrier disposed between sides of the airlock door and walls of the mine passageway.
In some embodiments the airlock door further comprises a substantially air impermeable material coupled to the lintel and to a front portion of the face leaf and overlying a hinge coupling the face leaf to the lintel.
The accompanying drawings are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures is represented by a like numeral. For purposes of clarity, not every component may be labeled in every drawing. In the drawings:
Aspects and embodiments disclosed herein are not limited to the details of construction and the arrangement of components set forth in the following description or illustrated in the drawings. Aspects and embodiments disclosed herein are capable of other embodiments and of being practiced or of being carried out in various ways.
Disclosed herein are aspects and embodiments of an airlock system for a mine, for example, a coal mine. Prior airlock systems have employed various types of doors to facilitate blocking the flow of air through the systems. These doors have included, for example, dual leaf swinging doors, roll-up doors, and sectional doors. The doors in prior airlock system have typically not provided a desired degree of impermeability to air and/or a desired degree of mechanical strength. Further, some previously known mine airlock door systems have required more overhead room to accommodate the doors than desired. Various aspects and embodiments of airlock door systems disclosed herein exhibit superior air impermeability and mechanical strength as compared to prior systems.
An embodiment of an airlock system is illustrated in
Control panels 190, which may include a three button control station, may be provided so that an operator may open, close, or stop the doors. In operation, an operator would open a first of the doors 100, pass through the first of the doors 100, close the first of the doors 100, open a second of the doors 100, pass through the second of the doors 100, and close the second of the doors 100. The control panels 190 may be coupled to a controller (not shown) including an interlock which prevents the opening of both doors 100 at the same time. An embodiment of an airlock door 100 is illustrated in
An embodiment of an airlock door 100 installed within walls 200 of a mine passageway is illustrated schematically in
An embodiment of a face leaf 150 viewed from the rear side is illustrated in
A pair of jack ears 430 may be disposed within jack ear bases 1200 on the rear side of the face leaf frame 410 and secured thereto by welding and/or by a plurality of fasteners, for example, screws or nuts and bolts. The jack ears 430 may include an aperture to provide for securing an end of a piston 180, for example, a pneumatic or hydraulic piston to the face leaf 150 to provide for opening or closing of the door 100 with the piston 180.
A pair of safety legs 440 may also be secured to a portion of the face leaf frame 410. The safety legs 440 may be secured to the face leaf frame 410 by a hinge 450. The safety legs 440 may be used to support the face leaf 150 in an open position during, for example, maintenance activities. The safety legs 440 may be secured against the face leaf frame 410 by, for example, a pin extending through an aperture in the safety legs and in a portion of the face leaf frame at, for example, the positions indicated at 460.
In some embodiments, as illustrated in
Details of an embodiment of the angle irons 470 are provided in
Details of the door frame 300 are illustrated in
Details of the connection between the face leaf 150 and the door frame 300 are illustrated in
Details of the side leafs 160 and their connection to the door jambs 310 are illustrated in
The door jack ears 430 are utilized to connect a second portion of an actuator, for example, a piston 180 to the face leaf 150. Details of an embodiment of a jack ear are illustrated in
The door jack ears 430 may be coupled to base plates 1200 which are in turn coupled to the rear of the face leaf 150. The door jack ears 430 may be coupled to base plates 1200 by, for example welding or with one or more fasteners, for example, screws or nuts and bolts or other fasteners known in the art. As illustrated in
Details of the safety legs 440 are illustrated in
A foot plate 400C may be secured to a lower end 1350 of the inner member 440A. The foot plate may be formed from a substantially L-shaped plate of material, for example, steel. The foot plate 400C is illustrated in a side view, top down view and front view in
Details of the air guard caps 170 secured to the face leaf 150 are illustrated in
In accordance with various embodiments of the present disclosure, there is provided a method of facilitating the control of air through a mine passageway. The method comprises installing at least one airlock door as described herein in the mine passageway. In another embodiment, the method comprises removing an old airlock door from a mine passageway and replacing the old airlock door with at least one airlock door as described herein in the mine passageway. Installing or replacing an airlock door may include transporting an airlock door as described herein to an installation site with the face leaf divided into separate upper and lower portions and joining the upper and lower portions at the installation site to form the face leaf. In another embodiment, the method comprises performing a repair of a mine airlock door as described herein, the repair including replacing one of an upper and lower section of a face leaf of an airlock door.
The phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. As used herein, the term “plurality” refers to two or more items or components. The terms “comprising,” “including,” “carrying,” “having,” “containing,” and “involving,” whether in the written description or the claims and the like, are open-ended terms, i.e., to mean “including but not limited to.” Thus, the use of such terms is meant to encompass the items listed thereafter, and equivalents thereof, as well as additional items. Only the transitional phrases “consisting of” and “consisting essentially of,” are closed or semi-closed transitional phrases, respectively, with respect to the claims. Use of ordinal terms such as “first,” “second,” “third,” and the like in the claims to modify a claim element does not by itself connote any priority, precedence, or order of one claim element over another or the temporal order in which acts of a method are performed, but are used merely as labels to distinguish one claim element having a certain name from another element having a same name (but for use of the ordinal term) to distinguish the claim elements.
Having thus described several aspects of at least one embodiment, it is to be appreciated various alterations, modifications, and improvements will readily occur to those skilled in the art. Such alterations, modifications, and improvements are intended to be part of this disclosure, and are intended to be within the spirit and scope of the disclosure. Accordingly, the foregoing description and drawings are by way of example only.
Claims
1. A mine airlock comprising:
- a plurality of airlock doors, at least one of the airlock doors including: a frame including at least one door jamb and a lintel; a face leaf hingedly secured to the lintel, the face leaf having an upper section removably secured to a lower section; and a side leaf secured to the at least one door jamb; the face leaf forming a substantially airtight seal with the lintel and the side leaf in a closed position.
2. The mine airlock of claim 1, wherein the at least one airlock door further comprises an actuator including a first portion secured to the frame and a second portion secured to the face leaf, the actuator configured to displace the face leaf away from and toward the frame.
3. The mine airlock of claim 2, wherein the actuator comprises one of a hydraulic piston and a pneumatic piston.
4. The mine airlock of claim 1, wherein the side leaf is substantially triangular.
5. The mine airlock of claim 1, wherein a portion of the face leaf engages a resilient material disposed on a front edge of the side leaf in a closed position.
6. The mine airlock of claim 1, wherein the at least one airlock door includes a cover plate secured to a front surface of the face leaf and positioned to overlie a joint between the upper section and the lower section of the face leaf.
7. The mine airlock of claim 1, wherein the at least one airlock door further comprises an air guard cap secured to the face leaf which partially overlies a side surface of the side leaf in a closed position.
8. The mine airlock of claim 1, further comprising a safety leg hingedly secured to a rear surface of the face leaf of the at least one airlock door.
9. The mine airlock of claim 1, further comprising a substantially air impermeable barrier disposed between sides of the at least one airlock door and walls of a mine passageway.
10. The mine airlock of claim 1, further comprising a substantially air impermeable material coupled to the lintel and to a front portion of the face leaf and overlying a hinge coupling the face leaf to the lintel.
11. An airlock door for a mine, the airlock door comprising:
- a frame including at least one door jamb configured to be secured to one of an upper and a lower wall of a mine passageway and a lintel;
- a face leaf hingedly secured to the lintel, the face leaf having an upper section removably secured to a lower section; and
- a side leaf secured to the at least one door jamb;
- the face leaf forming a substantially airtight seal with the lintel and the side leaf in a closed position.
12. The airlock door of claim 11, further comprising an actuator including a first portion secured to the frame and a second portion secured to the face leaf, the actuator configured to displace the face leaf away from and toward the frame.
13. The airlock door of claim 12, wherein the actuator comprises one of a hydraulic piston and a pneumatic piston.
14. The airlock door of claim 11, wherein the side leaf is substantially triangular.
15. The airlock door of claim 11, wherein a portion of the face leaf engages a resilient material disposed on a front edge of the side leaf in a closed position.
16. The airlock door of claim 11, further comprising a cover plate secured to a front surface of the face leaf and positioned to overlie a joint between the upper section and the lower section of the face leaf.
17. The airlock door of claim 11, further comprising an air guard cap secured to the face leaf which partially overlies a side surface of the side leaf in a closed position.
18. The airlock door of claim 11, further comprising a safety leg hingedly secured to a rear surface of the face leaf.
19. The airlock door of claim 11, further comprising a substantially air impermeable barrier disposed between sides of the airlock door and walls of the mine passageway.
20. The airlock door of claim 11, further comprising a substantially air impermeable material coupled to the lintel and to a front portion of the face leaf and overlying a hinge coupling the face leaf to the lintel.
Type: Application
Filed: Mar 15, 2013
Publication Date: Sep 18, 2014
Inventor: Jeffrey L. Justice (Chapmanville, WV)
Application Number: 13/832,555
International Classification: E21F 1/14 (20060101); E21F 1/10 (20060101);