CLEANING MEMBER, CLEANING TOOL, AND FOLDING STRUCTURE FOR CLEANING MEMBER
A cleaning member provided with a sheet structure in which fiber bundles having a structure in which multiple fibers are bundled together are joined to a base sheet, the cleaning member being configured such that a support handle insertion part having an insertion space to which a support handle for supporting the sheet structure can be inserted at a predetermined direction is formed on the sheet structure, wherein the base sheet is formed in a tubular shape, a space is formed in the interior of the base sheet, the fiber bundles are joined to the outer peripheral surface of the base sheet in the sheet structure, and the space of the base sheet and the insertion space of the support handle insertion part are formed apart from one another.
The present invention relates to a cleaning member, a cleaning tool, and a folding structure for the cleaning member.
BACKGROUND ARTDusters have been known hitherto as a cleaning tool for removing dirt, dust or the like adhering to furniture such as chest of drawers, electronic products such as personal computers and lighting equipment, inner walls of buildings, doorsills, lintels and the like. However, the dusters merely sweep dust and dirt adhering to cleaning surfaces of objects to be cleaned and are not sufficient to capture dust and dirt.
Patent Literature 1 suggests a technique of wiping off dust or the like of the objects to be cleaned using a cleaning article provided with fiber bundles or the like including multiple fibers. Specifically, this cleaning article is equipped with brush parts on a cleaning surface side and both right and left sides of a base sheet, and the brush parts are formed by strip pieces of non-woven fabric and fiber bundles. In addition, the cleaning article forms a join line by joining abase sheet and a holding sheet to form a holding space between the base sheet and the holding sheet. The cleaning article is intended to be used as a cleaning member, and is used in a state of being incorporated into a cleaning tool by inserting a holding tool into the holding space of the cleaning member serving as the cleaning article during cleaning.
CITATION LIST Patent Literature
- Patent Literature 1: JP 2002-369783 A
The cleaning article of Patent Literature 1 forms a state where fibers present around the holding space by directly joining the fiber bundle to an outer surface side of a portion forming the holding space of the base sheet. Moreover, the fibers located around the holding space capture dust and dirt adhering to the surface to be cleaned during cleaning. In order to clean a wider region using such a cleaning article, it is required to lengthen an overall length of the fibers forming the fiber bundles, increase an overall density of the fibers forming the fiber bundles, and increase a volume of the fiber bundles. The same is also true for a case of cleaning a more uneven region using the cleaning article of Patent Literature 1.
However, there is a problem in that as the length of the fibers forming the fiber bundles is lengthened in the cleaning article of Patent Literature 1, only a portion of a leading end side of the fiber is used for capturing dust and dirt during cleaning, a portion of the proximal end side of the fiber, which is a join portion formed by joined the fiber bundle and the base sheet, hardly comes into contact with the surface to be cleaned during cleaning and is hardly used for capturing dust and dirt, and it is not possible to effectively use the entire fibers forming the fiber bundles to capture the dust and dirt. Moreover, lengthening the overall length of the fibers forming the fiber bundle used in the cleaning article and increasing the overall density of the fibers cause an increase in manufacturing costs. Furthermore, there is a possibility that when lengthening the length of the fiber, entanglement is likely to occur at the leading end of the long fiber when transporting the cleaning article.
An object of the invention is to provide a cleaning member and a cleaning tool capable of sufficiently capturing dust and dirt, while suppressing a problem of an efficient use of the entire fibers during cleaning, and a problem of an increase in manufacturing costs in view of the above-described problems. Furthermore, another object of the invention is to provide a folding structure of the cleaning member that facilitates transportation of the cleaning member.
Solution to ProblemAccording to the invention, there is provided (1) a cleaning member comprising of at least a sheet structure in which a fiber bundle having a structure in which multiple fibers are bundled together are joined to abase sheet, and a configuration in which a support handle insertion part having an insertion space part which enables a support handle for supporting the sheet structure to insert in a predetermined direction is formed on the sheet structure,
wherein the base sheet is formed in a tubular shape and has a space part formed in the interior thereof,
the sheet structure joins the fiber bundle to an outer peripheral surface of the base sheet, and
the space part of the base sheet and the insertion space part of the support handle insertion part are formed apart from each other;
(2) The cleaning member as set forth in (1), wherein the space part of the base sheet is greater than the insertion space part of the support handle insertion part;
(3) The cleaning member as set forth in (1) or (2),
the cleaning member is comprised of a plurality of fiber bundles and,
wherein the plurality of fiber bundles is includes different color fiber bundles;
(4) The cleaning member as set forth in any of (1) to (3), wherein the support handle insertion part has a color different from the part except for the support handle insertion part;
(5) The cleaning member as set forth in any of (1) to (4), wherein an intervention sheet piece is provided between the base sheet and the fiber bundle, and an outer peripheral edge of the intervention sheet piece is located inside a reach of free ends of the fibers forming the fiber bundle;
(6) The cleaning member as set forth in any of (1) to (5), wherein the insertion space part of the support handle insertion part is formed by joining the base sheets;
(7) The cleaning member as set forth in any of (1) to (6), wherein in the base sheet, an extended part is formed by extending at least one end surface side, and multiple notches are applied toward an proximal end from an extended leading end of the extended part;
(8) The cleaning member as set forth in any of (1) to (7), wherein the fiber bundle is formed by fibers which are formed by plural types in which colors of the fibers are different to each other;
(9) The cleaning member as set forth in any of (1) to (8), wherein the fiber bundle is formed by fibers which are formed by plural types in which materials of the fibers are different to each other;
(10) The cleaning member as set forth in any of (1) to (9), wherein the fiber bundle is formed by fibers which are formed by plural types in which thicknesses of the fibers are different to each other;
(11) The cleaning member as set forth in any of (1) to (10), wherein the fiber bundle is formed with a fiber bundling part that bundles the multiple fibers and joins the fibers in a direction intersecting with a flow direction of the fibers at a predetermined position, and the fiber bundling part is formed at a position laterally offset from a central position in the flow direction of the fibers;
(12) The cleaning member as set forth in any of (1) to (11), wherein a plurality of fiber bundles are provided, and at least one of the fiber bundles is made of the fibers formed by a material which is different from a material of the fibers forming at least one other fiber bundles;
(13) The cleaning member as set forth in any of (1) to (12), wherein a plurality of fiber bundles are provided, and at least one of the fiber bundles is made of the fibers having a thickness which is different from a thickness of the fibers forming at least one other fiber bundles;
(14) A cleaning tool in which a support handle is inserted into a support handle insertion part of the cleaning member as set forth in any of (1) to (13); and
(15) A folding structure of the cleaning member in which the cleaning member as set forth in any of (1) to (13) is folded at a predetermined position of the sheet structure to form a folded part, and the base sheet is flattened,
wherein the folded part is formed to have a bulge in the base sheet when inserting the support handle into the support handle insertion part.
Advantageous Effects of InventionAccording to the invention, the cleaning member and the cleaning tool capable of sufficiently capturing dust and dirt while suppressing the problem of the efficient use of the entire fibers during cleaning, and the problem of increase in manufacturing costs are provided. Furthermore, according to the folding structure of the cleaning member of the invention, it is possible to facilitate the transportation of the cleaning member.
and
The cleaning member of the invention will be described in detail with reference to the drawings. First, the cleaning member in a first embodiment of the invention will be described.
[Configuration of Cleaning Member 1]As illustrated in an example of a cleaning member 1a of
The sheet structure 4 is formed by joining at least one fiber bundle 2 to the base sheet 3, and in the example illustrated in
The sheet structure 4 is formed with a support handle insertion part 6. Here, the support handle insertion part 6 is a portion having an insertion space part 7 into which a support handle to be described later for supporting the sheet structure 4 can be inserted in a predetermined direction.
(Base Sheet 3)The base sheet 3 is a structure capable of stably forming a state in which the fiber bundles 2 are disposed in the cleaning member 1, and is formed to include a thin sheet raw material 9 capable of being flexibly deformed. In appearance, the base sheet 3 forms a tubular body formed in a tubular shape with openings at both ends, is formed to have a cross-sectional circular shape when viewed in the cross-section of the tubular body while assuming the longitudinal direction of the tubular body to be the normal line, and forms a space part 8 in a space within the tubular body. Furthermore, an external shape of the base sheet 3 has a tubular shape in which an outer diameter of the cross-section from one end surface 5a to the other end surface 5b is substantially constantly maintained.
(Material of Base Sheet 3)The tubular body forming the base sheet 3 is a material of the sheet raw material 9 and is not particularly limited as long as materials usable as the sheet raw material 9 to be described later.
(Manufacturing of Base Sheet 3)The base sheet 3 is manufactured by, for example, forming the sheet raw material 9 as a tubular body in an appropriate tubular shape by rounding the sheet raw material 9, and by joining the sheet raw materials 9 to each other at a predetermined position to form a join portion 12.
(Sheet Raw Material 9)As a shape of the sheet raw material 9, it is possible to use a rectangular shape, but not limited thereto, the shape can be appropriately selected depending on the shape of the base sheet 3 and the method of forming the base sheet 3, and specifically, it is also possible to use a circular shape, an oval shape, an elliptical shape or the like.
Furthermore, the sheet raw material 9 is not particularly limited, as long as sheet materials capable of forming a tubular structure of the base sheet 3 and capable of forming a state of joining the fiber bundles 2 on the outer peripheral surface of the base sheet 3 are adopted. Sheets such as paper, woven fabric, a synthetic resin sheet, non-woven fabric are preferably used as the sheet material. Among them, non-woven fabric is particularly preferably used from the viewpoint of light weight, strength, durability and adhesion.
As the non-woven fabric usable as the sheet raw material 9, it is possible to use a spun lace non-woven fabric, a spun bond non-woven fabric, a thermal bond non-woven fabric, an air-through non-woven fabric, a point-bonded non-woven fabric or the like, but the spun bond non-woven fabric, and thermal bond non-woven fabric are preferred. As the fibers forming the non-woven fabric, any of natural fibers, synthetic fibers, and composite fibers may be used. The non-woven fabric preferably has a basis weight of about 20 to 100 g/m2.
The sheet raw material 9 may be made of a piece of sheet material, may be formed by overlapping multiple pieces of sheet materials, and may be formed by laminating, joining, and integrating the sheet materials to one another. Furthermore, the sheet raw material 9 may be configured to have a plurality of portions having different properties. For example, the sheet raw material 9 may be configured by separately preparing two or more sheet materials such as the non-woven fabric and arranging these side by side (in a planar direction) to connect the end portions thereof to each other. As a method for connecting the end portions to each other, it is possible to appropriately adopt a method of bonding the end portions with adhesive, a method of joining the end portions by sewing or the like.
(Space Part 8)Furthermore, the space part 8 of the base sheet 3 is formed in the internal space of the tubular body forming the base sheet 3 as described above. The space part 8 is formed as a space extending from one end surface 5 (5a) toward the other end surface 5 (5b) of the base sheet 3 along the longitudinal direction of the base sheet 3. And the space part 8 is in a state of being opened on both end surfaces 5, 5 side of the base sheet 3 and communicating with the outside.
The size of the space part 8 is not particularly limited, but is preferably greater than the size of the insertion space part 7 of the support handle insertion part 6. Here, it is assumed that the size of the space part 8 and the size of the insertion space part 7 are a volume of the space part 8 and a volume of the insertion space part 7 that are specified when assuming a state in which the space part 8 and the insertion space part 7 are not crushed in the state of spreading the sheet raw material 9 surface of the base sheet 3 forming the space part 8 and the sheet piece 13 surface of the support handle insertion part 6.
Since the size of the space part 8 is greater than the size of the insertion space part 7 of the support handle insertion part 6, even in cases where the surface to be cleaned is expanded over a wide region as well as a case where the surface to be cleaned is formed in a narrow region, it is possible to easily perform the effective cleaning of the region, and it is possible to obtain the cleaning member 1 having a wide range capable of performing the effective cleaning. That is, when cleaning a narrow region, cleaning is performed without pressing the cleaning member 1 against the surface to be cleaned, whereas, when cleaning a wide region, by pressing the cleaning member 1 toward the surface to be cleaned, the space part 8 is crushed along the pressing direction and the space part 8 spreads along the cleaning surface, a contact area between the fiber bundles 2 and the surface to be cleaned is expanded, and it is possible to perform cleaning of a wider range.
(Join Portion 12)In the example of
As the method for forming the join portion 12, it is possible to use a joining method using an adhesive. In this method, the join portion 12 is formed as a structural portion formed by joining the sheet raw materials 9 via an adhesive part 15 formed by applying the adhesive to a predetermined position of the sheet raw material 9. Furthermore, in this case, as the used adhesive, a two-liquid curable adhesive, a thermoplastic resin-based adhesive, an elastomeric adhesive, a thermosetting resin-based adhesive, an instant bonding adhesive, a hot-melt adhesive and the like. The adhesive is preferably the hot-melt adhesive from the viewpoint that is capable of performing the rapid joining work by cooling and heating. Furthermore, when the sheet raw material 9 is a non-woven fabric, a solution type or an emulsion type thermoplastic adhesive or elastomeric adhesive is preferable from the viewpoint of good permeability into the non-woven fabric.
The joining method using the adhesive described above is an example of a method of forming the join portion 12, and in addition, as a method of forming the join portion 12, a joining method using a heat seal, and a joining method using an ultrasonic seal can be adopted.
The joining method using the heat seal is a method of heating a target portion trying to join the sheet raw materials 9, and fusing the sheet raw materials 9 in the heating target portion and can be achieved using a heat sealing machine known hitherto.
The joining method using the ultrasonic seal is a method of instantly melting the target portion by applying fine ultrasonic vibration and pressure to the target portion trying to join the sheet raw materials 9, and joining the sheet raw materials 9 in the target portion, and can be achieved using an ultrasonic sealing machine known hitherto.
(Fiber Bundle 2)The fiber bundles 2 are formed in a sheet shape by bundling a plurality of fibers, and as such fiber bundles 2, it is possible to use fiber bundles in which each fiber forming the bundles are gathered to an extent of not being loosened to form a fiber join portion 10. In the fiber bundles 2, in addition to the fiber join portion 10, the fibers may be further partially bonded to one another, by fusing, bonding the like as needed.
As illustrated in
As the fibers forming the fiber bundles 2, for example, natural fibers such as cotton, and wool, composite fibers such as polyethylene, polypropylene, polyethylene terephthalate, nylon, and polyacrylic, sheath-core fibers, sea-island type fibers, and side-by-side fibers are used, but when combining the fibers by partial heat sealing, core-sheath type composite fibers in which a core is made of polypropylene and a sheath is made of polyethylene are preferable, since the core-sheath type composite fibers have both excellent thermal adhesiveness of polyethylene forming the sheath and stiffness of polypropylene forming the core. The fibers forming the fiber bundles 2 are preferred to have a thickness of about 0.01 mm to 0.3 mm in diameter so as to be able to appropriately capture the dust. Furthermore, the fiber bundles 2 may be constituted only by the fibers having the same material, thickness, color and the like, and may be formed by fibers of two or more different types. In this case, with regard to one fiber bundle 2, the fiber bundle 2 may be formed by the plural types of the fibers in a state in which the fibers are generally mixed with one another. The fiber bundle 2 may be formed in a state in which a potion comprised of fibers which have one predetermined type and a potion comprised of the fibers which have another predetermined type, are divided in regions. For example, in one fiber bundle 2, the fiber bundle 2 may be formed in a state in which blue fibers and yellow fibers are generally mixed with one another. The fiber bundle 2 may be formed in a state in which a potion comprised of blue fibers and a potion comprised of yellow fibers are divided in regions. In the fiber bundles 2, when the fiber bundle 2 has plural potions which are formed by different color fibers respectively, and plural potions formed in divided regions, it is possible to obtain the fiber bundles 2 forming a pattern such as a patchy pattern, thereby improving design characteristics.
As the fiber bundles 2, the fiber bundles formed by being bent or folded in the flow direction of the fibers forming the bundles may be used. The fiber bundles 2 formed with a folded potion by folding can be specifically achieved, for example, by taking an axis in the direction orthogonal to the flow direction of the fibers forming the fiber bundles 2 and at the substantially central position of the fiber bundle 2, folding the fiber bundles 2 in the flow direction of the fibers around the axis, and forming the folded section as the folded potion.
(Combination of Fiber Bundles 2)The base sheet 3 may be provided with the plurality of fiber bundles 2, in this case. Each of the fiber bundles 2 which is used on the base sheet 3 may be formed with the fibers of the same material. Some of the fiber bundles 2 may be formed with the fibers of a material which is different from a material used the fibers in the other fiber bundles 2. The fiber bundles 2 may be respectively different from a material used the fibers. Furthermore, as the plurality of fiber bundles 2, those obtained by combining the fibers of different properties may be used. For example, on the outer peripheral surface of the base sheet 3, the fiber bundles 2 formed of fibers having water absorbency, and the fiber bundles 2 formed of fibers having chargeability may be provided. In this case, it is possible to wipe off the liquid dirt adhering to the surface to be cleaned by the fiber bundles 2 formed of the fibers having the water absorbency, and it is possible to electrostatically suck and wipe off the small dust adhering to the surface to be cleaned by the fiber bundles 2 having chargeability, and thus it is possible to manufacture the cleaning member 1 having excellent cleaning performance.
Each of the fiber bundles 2 may be formed of the fibers having the same color. Each of the fiber bundles 2 may be formed of the fibers having the different color. For example, white fiber bundles 2 and blue fiber bundles may be alternately arranged on the outer surface side of the base sheet 3. Furthermore, in regard to the color type of the fiber bundles 2, all the fiber bundles 2 may be different from one another. For example, when four fiber bundles 2 are arranged on the outer surface side of the base sheet 3, fiber bundles exhibiting red, blue, white, and yellow may be used. In such a case, it is possible to efficiently obtain the cleaning member 1 having the excellent design properties.
Furthermore, in a case where the base sheet 3 is provided with the plurality of fiber bundles 2, when using the fiber bundles 2 constituted by the thin fibers and the fiber bundles 2 constituted by fibers thicker than these fibers in combination, since the thick stiff fibers function to scrape out the dust and the thin fibers function to capture the scrapped dust, it is possible to sufficiently capture from the finer dust to the large dust to some extent, thereby performing the effective cleaning. Here, as the fine fibers, those having the diameter of 0.01 mm to 0.05 mm are preferred. Furthermore, the thick fibers may be thicker than the fine fibers, but fibers having the thickness of the diameter of 0.06 mm to 0.3 mm are preferred.
(Bundle Join Potion 11)In the cleaning member 1, the bundle join portion 11 is formed as a portion in which the fiber bundles 2 and the base sheet 3 are joined to each other. The bundle join portion 11 is formed in a direction intersecting with the flow direction (longitudinal direction) of the fibers forming the fiber bundles 2. In the example of
The bundle join portion 11 can be specifically formed as a part formed by bonding the fiber bundle 2 and the base sheet 3 via an adhesive part which is formed by applying an adhesive to at least one predetermined position of the fiber bundle 2 and the base sheet 3. Furthermore, the method of forming the bundle join portion 11 illustrated herein is merely an example and is not intended to be limited thereto. For example, as the method of forming the bundle join portion 11, methods applicable to the method of forming the join portion 12, such as a method of directly bonding both the fiber bundle 2 and the base sheet 3 by heat fusion, may be used.
Furthermore, the method of forming the bundle join portion 11 may be performed before or after manufacturing the base sheet 3 from the sheet raw material 9 or may be simultaneously performed.
(Support Handle Insertion Part 6)In the cleaning member 1, the support handle insertion part 6 is formed on the base sheet 3. In the example of
The sheet piece 13 is not limited to one formed in a strip shape as illustrated in
In the cleaning member 1, the sheet piece join portion 14 is formed as a section in which the sheet piece 13 and the base sheet 3 are joined to each other.
In the example of
However, the sheet piece join portion 14 is merely an example, and is not intended to be limited to the forming position, number or shape, and can be appropriately selected based on the shape of the support handle to be inserted into the space part 7 of the support handle insertion part 6. For example, the shape of the sheet piece join portion 14 may be a broken line shape as illustrated in
The sheet piece join portion 14 can be specifically formed by bonding the sheet piece 13 and the base sheet 3 via the adhesive part which is formed by applying an adhesive to at least one predetermined position of the sheet piece 13 and the base sheet 3. In addition, the method of forming the sheet piece join portion 14 illustrated herein is merely an example and is not intended to be limited thereto. For example, as the method of forming the sheet piece join portion 14, methods applicable to the method of forming the bundle join portion 11 and the join portion 12 may be appropriately used.
In addition, the timing for carrying out the method of forming the sheet piece join portion 14 may be before or after manufacturing the base sheet 3 from the sheet raw material 9 in the same manner as in the method of forming the bundle join portion 11, or may be simultaneous therewith.
(Insertion Space Part 7)With the formation of the support handle insertion part 6, the insertion space part 7 is formed. The insertion space part 7 is formed in a shape capable of inserting the support handle. In the case of joining the sheet piece 13 to the base sheet 3 as described above, a space is formed between the base sheet 3 and the sheet piece 13, and this space forms the insertion space part 7. Here, the insertion space part 7 is formed as a space passing through the insertion direction (a direction indicated by an arrow E in
In the cleaning member 1, the space part 8 of the base sheet 3 and the insertion space part 7 of the support handle insertion part 6 are dividedly formed. That is, the insertion space part 7 is formed as a space partitioned from the space part 8. In the example of
As the size of the insertion space part 7, a size of an extent that at least the support handle can be inserted may be secured.
[Manufacturing of Cleaning Member 1]For example, the cleaning member 1 can be specifically manufactured as illustrated in
In manufacturing the cleaning member 1, first, the sheet raw material 9 is prepared and the fiber bundles 2 formed with the fiber join portion 10 are prepared, and as illustrated in
Next, an adhesive is applied to one end edge side of one surface 16 (16b) of the surfaces of the sheet raw material 9 to form an adhesive part 15, and the whole sheet structure raw material 17a including the sheet raw material 9 is rounded by winding the sheet raw material 9 of sheet structure raw material 17a in the direction of the arrow P1 so that the adhesive part 15 faces a region R of the other end side of the sheet raw material 9 on the other surface 16 (16a) of the sheet raw material 9. Moreover, at the position of the region R of the sheet raw material 9, one surface 16b and the other surface 16a of the sheet raw material 9 face each other via the adhesive part 15 and the sheet raw materials 9 are joined to each other to form the join portion 12. Thus, the sheet structure raw material 17a forms the sheet structure 4, and it is possible to manufacture the cleaning member 1.
[Use of Cleaning Member 1]The cleaning member 1 according to the invention can be used for wiping off the dust and dirt of the surface to be cleaned while cleaning. Furthermore, according to the cleaning member 1 of the invention, since the fiber bundles 2 are provided on the outer peripheral surface of the base sheet 3, a soft state is easily formed by forming a state in which the fibers are present on the entire peripheral surface of the base sheet 3.
Furthermore, in the cleaning member 1, it is easy to prepare the base sheet 3 having the relatively great dimension of a cross-section by adjust the size of the sheet raw material 9. It is possible to obtain the cleaning member 1, which is bulky as a whole, without depending on increasing the volume of the fibers forming the fiber bundles 2.
Therefore, even when a wide region is a surface to be cleaned, it is possible to easily obtain the cleaning member 1 capable of cleaning such a wide region. Moreover, it is possible to suppress the need to lengthen the overall length of the fibers forming the fiber bundles 2, and it is possible to obtain the cleaning member 1 capable of cleaning a wide region, while suppressing the need to increase the volume of the fiber bundles 2 by increasing the overall density of the fibers forming the fiber bundles 2.
[Folding Structure 46 of Cleaning Member 1]When the cleaning member 1 of the invention is carried, the cleaning member 1 may be carried in a state in which the inner peripheral surface of the base sheet 3 is unfolded outward as illustrated above, but may be carried in a state of the folding structure 46.
(Folding Structure 46)The folding structure 46 is a folded structure of the cleaning member 1, and is formed by folding the sheet structure 4 to form a folded part 47 and flattening the base sheet 3 as illustrated in
In the folding structure 46, a folded part 47 is formed by appropriately folding the sheet structure 4 around a folding axis J (indicated by dashed lines in
As illustrated in
When the folded part 47 is formed, the facing surface 60 is formed. For example, the space part 8 is narrowed by pressing the sheet structure 4 illustrated in
The folded part 47 is formed by folding the sheet structure 4 about the folding axis J once, but this is an example. For example, the folded part 47 may be formed in a pattern, such as locating the protruding end 49 on the inner surface side of the tubular body forming the base sheet 3 of the sheet structure 4. The folded part 47 can be formed by folding the sheet structure 4 so that the base sheet 3 has a flat appearance by being pressed inward from the outside of the cleaning member 1, while folding the sheet structure 4 so that a prearranged part as the protruding end 49 is folded inside the sheet structure 4. In this case, the folded part 47 becomes a portion having a gazette structure.
(Forming Position of Folded part 47)
Furthermore, in regard to the forming position of the folded part 47, the folded part 47 can be formed at a position appropriately selected according to the configuration of the support handle insertion part 6 of the cleaning member 1.
In the folded part 47 illustrated in the example of
Furthermore, when the support handle insertion part 7 is constituted by joining the plurality of sheet pieces 13 and base sheets 13 prepared separately to form the plurality of insertion space parts 7 as illustrated in
(Number of Formation of Folded part 47)
At least two folded parts 47 are formed. In the folding structure 46 of
If one (folded part 47a) of the folded parts 47 is formed to have a bulge in the base sheet 3 when inserting the support handle 27 into the support handle insertion part 6, the forming position of the other (folded part 47b) of folded parts 47 is not particularly limited. When differences are observed in stiffness and thickness of the base sheet 3 between the join portion 12 and a non-join portion in the cleaning member 1, in view of implementation easiness of folding of the sheet structure 4, as illustrated in
This can be specifically achieved by configuring the cleaning member 1 so as to mate the portion serving as the folding axis J2 and the boundary positions 61 when the sheet structure 4 is pressed in the direction of arrow D1. In addition, this does not exclude a case that the folded part 47b is formed at the positions other than the boundary position 61 between the join portion 12 and the non-join portion.
(Insertion of Support Handle 27 into Folding Structure 46)
In the folding structure 46, the base sheet 3 is flat, and space part 8 is in a thin state or a crushed state. However, with the insertion of the support handle 27 into the support handle insertion part 6 of the folding structure 46, as illustrated in
(Support Handle 27 that can be Inserted into Folding Structure 46)
In regard to the configuration of the support handle 27 to be inserted into the folding structure 46, the support handle 27 is not particularly limited. That is, as illustrated in
The cleaning member 1 is not limited to one having a sheet structure 4 as illustrated above, and may be one in which each part such as the fiber bundles 2 forming the sheet structure 4 is configured as will be described below.
(Another Example of Fiber Bundle 2)In the sheet structure 4, the fiber bundles 2 are not limited to the case of forming the fiber join portion 10 at the central position in flow direction of the fibers. As illustrated in
In addition, the end surface 5 of the base sheet 3 is covered with fiber bundles 2 in the sheet structure 4, but the exposure suppression of the portion of the end surface 5 of the base sheet 3 can be achieved by adjusting the dimensions of the base sheet 3 so that the end surface 5b of the base sheet 3 is positioned inside the free end of the fiber bundle 2, as illustrated in
Furthermore, in the sheet structure 4, the arrangement of the fiber bundles 2 is not limited to those illustrated above. As illustrated in
In the sheet structure 4, the fiber bundles 2 are not limited to a case of being directly joined to the outer peripheral surface of the base sheet 3, and may be indirectly joined to the outer peripheral surface of the base sheet 3 via an intervention sheet piece 26 as illustrated in
The sheet structure 4 provided with the intervention sheet piece 26 can be obtained as follows. That is, as illustrated in
In addition, the shape of the intervention sheet piece 26 can be appropriately selected depending on the shape of the fiber bundles 2. The intervention sheet piece 26 is formed in a piece shape in the example of
Positioning the outer edge of the intervention sheet piece 26 inside the fiber movable range K can be specifically achieved as follows. As illustrated in
After the coupling piece 41 is adjusted, the sheet structure raw material, in which the coupling piece 41 is provided in the sheet raw material 9 as indicated above, is prepared. Then the cleaning member 1 can be prepared by using the sheet structure raw material.
Furthermore, as the perforations 38, in
In the sheet structure 4, the base sheet 3 is not limited to a case of being formed by joining the free end portions of the end edge side of the sheet raw material 9 to form the join portion 12 while allowing one surface 16b and the other surface 16a of the sheet raw material 9 to face each other, but as illustrated in
Furthermore, the base sheet 3 is not limited to the case of being formed by joining the free end portions of the end edge side of the sheet raw material 9 to form the join portion 12. As illustrated in
As illustrated in
The support handle insertion part 6 is not limited to the case of being formed by joining one sheet piece 13 and the base sheet 3 as illustrated in the example of
Furthermore, in
Furthermore, the sheet piece 13 is not limited to the case of being joined to a predetermined position on the inner peripheral surface side of the base sheet 3 as illustrated in the example of
The insertion space part 7 is not limited to the case of being formed as the space passing through the insertion direction of the support handle 27 as described above. That is, the insertion space part 7 is not limited to the case of being formed as a space that is opened on both end surface sides of the one end surface 5a and the other end surface 5b of the base sheet 3 and passes from the position of the one end surface 5a of the base sheet 3 toward the position of the other end surface 5b. As illustrated in
In the sheet structure 4, the base sheet 3 is not limited to the case of being formed using one sheet raw material 9, and may be formed using the multiple sheet raw materials 9 as in a second embodiment described below.
(Another Example of Cross-Sectional Shape of Base Sheet 3)In regard to the sheet structure 4, the description has been given of a case where the base sheet 3 forms as a circular shape in a cross-section view taking in a vertical direction in which both end surfaces 5 (5a, 5b) side are open, but are not limited thereto. The cross-sectional shape of the base sheet 3 can be appropriately selected. Here, the cross-section of the base sheet 3 indicates the shape of the section of the base sheet 3 recognized when assuming the state of cutting the base sheet 3 in a plane having a normal line in a direction along the longitudinal direction of the base sheet 3. The cross-sectional shape of the base sheet 3 is not limited to a circular cross-sectional shape as in the example of
In addition, the sheet structure 4 as illustrated in
Since the sheet structure 4 is configured so that the base sheet 3 has the deformed cross-sectional shape as illustrated in
In the sheet structure 4, the external shape of the base sheet 3 is not limited to the case of opening both-side end surfaces 5 side, while forming the tubular shape in which the substantially constant outer diameter of the cross-section is maintained from one end surface 5a toward the other end surface 5b, and the base sheet 3 may have a shape of a state in which at least a part is closed by crushing the opening of at least a part of the cross-section of the other end surface 5b side position in the base sheet 3, as illustrated in the example of
The sheet structure 4 illustrated in
As the multiple crushing target positions for forming the end join portions 25, the multiple positions may be selected only from the inner surface side of the tubular body forming the base sheet 3. In this case, the crushing target portion is not selected from a predetermined position on the sheet piece 13.
(Another Example of Crushed Part 18)The crushed part 18 is not limited to the case of being formed by joining the crushed target positions of two different positions as the inner surface side of the tubular body forming the base sheet 3 and the predetermined position on the other end surface 5b side in a dotted shape to form the end join portion 25. The crushed part 18 may be formed by forming the end join portion 25 as illustrated in
Furthermore, the end join portion 25 is not limited to the case of being formed by joining the multiple different positions as the inner surface side of the tubular body forming the base sheet 3 and the predetermined position of the other end surface 5b side in a dotted shape. As illustrated in
Since the cleaning member 1 forms the crushed part 18 in the base sheet 3 of the sheet structure 4, it is possible to use the crushed part 18 side of the cleaning member 1 as the leading end side of the cleaning member 1, and the cleaning member 1 can be formed as a tapered shape toward the leading end, the leading end of the cleaning member 1 can slip into a narrow space, and cleaning of the narrow space can be easily performed.
The cleaning member 1 may have a configuration in which the notch part 31 as illustrated in
In the example of
In addition, in the example illustrated in
When the cleaning member 1 has a configuration in which the base sheet 3 is formed with the multiple strip-like parts 32 in the sheet structure 4, it is possible to capture the dust and dirt by the strip-like parts 32 as well as fiber bundles 2, and it is possible to provide more excellent cleaning capability. In addition, since the extended part 33 forms a portion protruding outward the reach position of the fiber leading end of the fiber bundle 2, and the strip-like part 32 is formed on at least that portion in the example of
In the first embodiment, the cleaning member 1 has the configuration in which the support handle insertion part 6 is formed by joining the sheet piece 13 and the base sheet 3, but the cleaning member 1 is not limited to those illustrated in such a form.
The embodiment of the invention may have a form in which the cleaning member 1 is configured as illustrated in the example of the cleaning member 1b of
The cleaning member 1b of
First, a sheet structure raw material formed by appropriately joining the sheet raw material 9 to the fiber bundle 2 is prepared. Two side parts 19a and 19b of the side part 19, which are defined by predetermined portions at the side end edge which is a side portion apart from the center of the sheet raw material 9 in the sheet structure raw material, are selected. The sheet raw material 9 is formed in a tubular body while allowing the side parts 19a and 19b to face inward. Subsequently, two side parts 19a and 19b, which are faced inward in the tubular body, are respectively rounded in a direction opposite to each other to face each of two side parts 19a and 19b to the inner surface of the tubular body. And then two space parts surrounded by the respective side parts 19a and 19b are formed tubularly.
Moreover, the side parts 19a and 19b are joined to each other, and the free end portions of the side parts 19a and 19b are joined to the inner surface of the tubular body to form the join portion 12. At this time, the sheet raw material 9 forms the base sheet 3, the joining state between the base sheets 3 at a predetermined position of the base sheets 3 is formed, the two space parts form the insertion space parts 7, 7, and the support handle insertion part 6 is formed. Furthermore, the space part 8 is formed on the outside of the support handle insertion part 6 at this time. In addition, the join portion 12 can be formed by, for example, applying an adhesive to a predetermined section to be formed the join portion 12, in advance to form the adhesive part 15. This is also applied to the formation of the join portion 12 for all embodiments of the cleaning member 1 as well as the cleaning member 1 of
In addition, in the sheet structure 4 illustrated in the example of the cleaning member 1 in
The cleaning member 1b illustrated in
In regard to the cleaning member illustrated in
The free end portions of the side parts 19a and 19b which are faced inward are folded in the direction opposite to each other to face to the inner surface of the tubular body, so that two space parts respectively is formed to be included to the inner surface of the tubular body, and to each of the side parts 19a and 19b both of which are formed as a predetermined parts of the end edge sides.
Moreover, the facing side parts 19a and 19b are joined to each other at the multiple positions (three positions in the example illustrated in
Furthermore, the cleaning member 1 of
In addition, in the sheet structure 4, the base sheet 3 is not limited to the case of being formed using one sheet raw material 9, and may be formed using the multiple sheet raw materials 9 as illustrated in
The cleaning member 1 is attached to the support handle 27 as illustrated below and is used as a cleaning tool 30 as illustrated in
As illustrated in
As illustrated in
In addition, it is preferred that the cleaning tool 30 adjust the shape and the size of the insertion space part 7 and the support rods 28a and 28b so that the cleaning member 1 is not easily detached from the support handle 27 after the support rods 28a and 28b are inserted into the insertion space part 7.
Furthermore, the support handle 27 is formed to include the fixed part 28 having the two support rods 28a and 28b, but is not limited thereto. The support handle 27 may include the fixed part 28 formed in an appropriate shape according to the support handle insertion part 6 of the cleaning member 1. For an example, in the case that the support handle insertion part 6 has a configuration which includes one insertion space part 7, the support handle 27 will provide with one support rod 28.
At this time, the shape of the support rod of the fixed part 28 may be appropriately selected, and may be formed in an appropriate shape such as a circular rod shape, and a tongue shaped. Furthermore, the support handle 27 may include three or more support rods so as to radially expand from the end of the grip part 29. When such a support rod 27 is used, it is possible to reliably maintain the tubular state in the base sheet 3 of the cleaning member 1.
[Use of Cleaning Tool 30]According to the cleaning tool 30, as illustrated in
The present invention is beneficial for use at homes as a cleaning member for removing dust adhering to furniture such as chest of drawers, electrical appliances such as personal computers and lighting equipment, walls inside the buildings, doorsill, lintel or the like
REFERENCE SIGNS LIST
-
- 1, 1a, 1b cleaning member
- 2 fiber bundle
- 3 base sheet
- 4 sheet structure
- 5 end surface
- 5a end one surface
- 5b other end surface
- 6 support handle insertion part
- 7 insertion space part
- 8 space part
- 9 sheet raw material
- 10 fiber join portion
- 11 bundle join portion
- 12 join portion
- 13 sheet piece
- 14 sheet piece join portion
- 15 adhesive layer
- 16, 16a, 16b surface of sheet raw material
- 17, 17a, 17b sheet structure raw material
- 18 crushed part
- 19 side part
- 20 long fiber bundle
- 21 long fiber
- 22 long fiber join portion
- 23 space part
- 24 crossing join portion
- 25 end join portion
- 26 intervention sheet piece
- 27 support handle
- 28 fixed part
- 28a, 28b support rod
- 29 grip part
- 30 cleaning tool
- 31 notch part
- 32 strip-like part
- 33 extended part
- 34 residual space
- 35 intervention sheet piece raw material
- 36 coupling piece raw material
- 37 inter-bundle intervention sheet piece raw material join portion
- 38 perforation
- 40 surface to be cleaned
- 41 coupling piece
- 42 inter-bundle intervention sheet piece join portion
- 44 join portion structure
- 45 cutting target joining body
- 46 folding structure
- 47 folding part
- 48 end portion of support handle insertion part
- 49 protrusion end
- 60 facing surface
- 61 boundary position
Claims
1. A cleaning member comprising of at least a sheet structure in which a fiber bundle having a structure in which multiple fibers are bundled together are joined to a base sheet, and a configuration in which a support handle insertion part having an insertion space part which enables a support handle for supporting the sheet structure to insert in a predetermined direction is formed on the sheet structure,
- wherein the base sheet is formed in a tubular shape and has a space part formed in the interior thereof,
- the sheet structure joins the fiber bundle to an outer peripheral surface of the base sheet, and
- the space part of the base sheet and the insertion space part of the support handle insertion part are formed apart from each other.
2. The cleaning member according to claim 1, wherein the space part of the base sheet is greater than the insertion space part of the support handle insertion part.
3. The cleaning member according to claim 1,
- the cleaning member is comprised of a plurality of fiber bundles and,
- wherein the plurality of fiber bundles is includes different color fiber bundles.
4. The cleaning member according to claim 1, wherein the support handle insertion part has a color different from parts except for the support handle insertion part.
5. The cleaning member according to claim 1, wherein an intervention sheet piece is provided between the base sheet and the fiber bundle, and an outer peripheral edge of the intervention sheet piece is located inside a reach of free ends of the fibers forming the fiber bundle.
6. The cleaning member according to claim 1, wherein the insertion space part of the support handle insertion part is formed by joining the base sheets.
7. The cleaning member according to claim 1, wherein in the base sheet, an extended part is formed by extending at least one end surface side, and multiple notches are applied toward a proximal end from an extended leading end of the extended part.
8. The cleaning member according to claim 1,
- wherein the fiber bundle is formed by fibers which are formed by plural types in which colors of the fibers are different to each other.
9. The cleaning member according to claim 1,
- wherein the fiber bundle is formed by fibers which are formed by plural types in which materials of the fibers are different to each other.
10. The cleaning member according to claim 1,
- wherein the fiber bundle is formed by fibers which are formed by plural types in which thicknesses of the fibers are different to each other.
11. The cleaning member according to claim 1,
- wherein the fiber bundle is formed with a fiber bundling part that bundles the multiple fibers and joins the fibers in a direction intersecting with a flow direction of the fibers at a predetermined position, and
- the fiber bundling part is formed at a position laterally offset from a central position in the flow direction of the fibers.
12. The cleaning member according to claim 1,
- wherein a plurality of fiber bundles are provided, and at least one of the fiber bundles is made of the fibers formed by a material which is different from a material of the fibers forming at least one other fiber bundles.
13. The cleaning member according to claim 1,
- wherein a plurality of fiber bundles are provided, and at least one of the fiber bundles is made of the fibers having a thickness which is different from a thickness of the fibers forming at least one other fiber bundles.
14. A cleaning tool in which a support handle is inserted into a support handle insertion part of the cleaning member according to claim 1.
15. A folding structure of the cleaning member in which the cleaning member according to claim 1 is folded at a predetermined position of the sheet structure to form a folded part, and the base sheet is flattened,
- wherein the folded part is formed to have a bulge in the base sheet when inserting the support handle into the support handle insertion part.
Type: Application
Filed: Nov 13, 2012
Publication Date: Oct 23, 2014
Inventor: Kikuo Yamada
Application Number: 14/355,956
International Classification: A47L 13/16 (20060101); A47L 13/38 (20060101);