COVER FOR A STRAP BUCKLE
A cover for a buckle installed on a strap disposed about a suspension cable or similar relatively large diameter article of indefinite length exposed to the atmosphere defines a square or rectangle having thin edges and a thicker center which includes a buckle receiving opening or aperture. The thickness of the cover proximate the aperture or opening is preferably equal to or substantially equal to the projection of the strap buckle from the cable. Installed over the strap buckle, the cover smooths the region of the cable exterior adjacent the buckle, thereby improving the ease and uniformity of application of the cable wrap as well as the durability and life of the cable wrap. The cover may be fabricated of a material such as plastic and has an inside radius which matches or substantially matches the outside radius of the suspension cable.
The present disclosure relates to a cover for a strap buckle and more particularly to a cover for a buckle or clasp on a strap disposed about a suspension bridge cable or similar structure.
BACKGROUNDThe statements in this section merely provide background information related to the present disclosure and may or may not constitute prior art.
The mechanical heart of a conventional suspension bridge is the pair of cables extending from the anchorage at one end of the bridge, over the towers, to the anchorage at the opposite end of the bridge. Not only the loads carried by the bridge but also the bridge itself depends on the strength and the continued integrity of the two cables.
Because suspension bridges are nearly always located near bodies of water, oftentimes salt water, and because these larger cables are assembled from smaller diameter cables which are themselves assembled from individual wires, thereby exhibiting significant surface area, they are subject to deterioration by exposure to ambient conditions. In order to minimize such deterioration to the maximum extent possible and thus extend the life of a very costly infrastructure component, it is known to helically wrap such suspension cables with a plastic or elastomeric, heat sealable material to isolate and protect the cables from the ambient.
Co-owned U.S. Pat. No. 5,390,386 is directed to a Suspension Bridge Cable Wrap and Application Method. The wrap and method essentially encapsulates the suspension bridge cable with a spirally or helically wrapped strand or strip of, for example, chlorosulfonated polyethylene synthetic rubber. This material can be pigmented to match a bridge color scheme and thus, in addition to reducing deterioration of the bridge cables, also eliminates or reduces the need for painting them.
While the maximum benefit from the material and method is achieved when installed when the bridge is originally built, application during later rehabilitations and refurbishments will still reduce deterioration of the cables and lengthen their life and that of the bridge. With older bridge rehabilitations, it is often necessary to circumferentially wrap the cables with steel straps. Unfortunately, these devices, especially the clasps or buckles, project outwardly from the otherwise relatively uniform exterior surface of the cable. Not only do these render the wrapping process more difficult but they also create adjacent regions of enhanced stress which can result in puncturing of the cable wrap and loss of it effectiveness.
SUMMARYThe present invention provides a cover for a buckle or clasp installed on a strap or band disposed about a suspension cable or similar relatively large diameter article of indefinite length. The cover defines a square or rectangle having thin peripheral edges and a thicker center which includes an opening or aperture which receives the strap buckle. The center thickness proximate the opening or aperture is preferably equal to or substantially equal to the projection of the strap buckle out from the cable. Installed over the strap buckle, the cover smooths the region of the cable exterior adjacent the buckle, thereby improving the ease and uniformity of application of the cable wrap as well as the durability and life of the cable wrap. The cover may be fabricated of a material such as plastic and has an inside radius which matches or substantially matches the outside radius of the suspension cable.
Thus it is an aspect of the present invention to provide a cover for use on bridge cables and the like.
It is a further aspect of the present invention to provide a cover for use on suspension bridge cables and the like having circumferential straps disposed about the cables.
It is a still further aspect of the present invention to provide a cover for use on suspension bridge cables having thin edges and a thicker center.
It is a still further aspect of the present invention to provide a cover for use on suspension bridge cables having an aperture or opening for receiving a buckle of a strap disposed about a cable.
It is a still further aspect of the present invention to provide a cover for use on suspension bridge cables having buckled straps disposed about the cables which improves the ease and uniformity of application of cable wrap.
It is a still further aspect of the present invention to provide a cover for use on suspension bridge cables having buckled straps disposed about the cables which improves the durability and life of the cable wrap.
Further aspects, advantages and areas applicability will become apparent from the description provided herein. It should be understood that the description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses.
With reference to
The straps or bands 20 are disposed about the suspension bridge cable 10 at predetermined intervals, tightened, and locked or held in their tightened positions by deformable clamps, clasps or buckles 24. The clasps or buckles 24 may be of any suitable construction and typically will retain or cooperate with a portion or segment 26 of the band or strap 20 that is deformed or upset to permanently secure the adjacent, overlapping ends of the strap or band 20 together. Unfortunately, the clasps or buckles 24 project or protrude from the otherwise relatively uniform curved or radiused exterior of the suspension bridge cable 10 and interfere with the application and durability of a subsequently applied spiral or helical membrane or wrap 60 (illustrated in
Referring now to
The peripheral edges 44 and 46 of the buckle cover 40 are relatively thin, on the order of 0.0625 to 0.125 inches (1.588 to 3.175 mm.), depending primarily upon the material from which the buckle cover 40 is fabricated, and the thickness of the cover 40, that is, the distance measured radially from the peripheral edges 44 and 46, increases in both directions (circumferentially and axially) toward the center or middle 48 where it is a maximum, typically of the order of 0.75 inches (19.05 mm.). The outer surface 42 of the buckle cover 40 thus defines a surface radiused, or more broadly, curved or tapered, in both circumferential (around the cable 10) and longitudinal (along the cable 10) directions.
Preferably, this maximum thickness or radial projection is equal to or substantially equal to the distance the clasp or buckle 24 nominally protrudes or projects from the exterior surface 12 of the suspension bridge cable 10. Buckle covers 40 that are thicker at their centers 48 than the projection of the buckle 24 and thus extend beyond it will cause excess use of the cable wrap and render smooth application thereof relatively more difficult whereas buckle covers 40 that are thinner at their centers 48 than the projection of the buckle 24 and thus allow the buckle 24 to extend or protrude beyond the outer surface 42 of the buckle cover 40 risk distorting or damaging the cable wrap.
The buckle cover 40 defines a middle or centrally disposed opening or aperture 50 that receives the clasp or buckle 24 when disposed on the suspension bridge cable 10. Preferably, the opening or aperture 40 is somewhat larger than but generally corresponds, mimics or approximately mimics the plan shape (footprint) of the clasp or buckle 24 such that it may readily receive it. The opening or aperture 50 may also be rectangular, square or any other readily achieved shape, as desired.
At the present time, the preferred material from which the buckle cover 40 is molded is 20% talc filled polypropylene. While this material is preferable, it should be appreciated that the choice of material is not critical and the buckle cover 40 may also readily be fabricated of wood, rubber, metals such as aluminum, many other plastics and paper, to name but a few of the more common, readily available and low cost materials.
Referring now to
The outer edges 58 of the webs or ribs 52 which abut and contact the exterior surface 12 of the suspension bridge cable 10 as well as the circumferential edges 44 of the buckle cover 40, though appearing flat in
It will be appreciated that the foregoing configuration of the buckle cover 40 having ribs or webs 52 provides suitable strength and integrity of shape when fabricated of polypropylene and other plastics. However, if the buckle cover 40 is fabricated of materials such as wood, rubber or paper, it may be molded or cut as a solid piece and thus eliminate the ribs or webs.
The description of the invention is merely exemplary in nature and variations that do not depart from the gist of the invention are intended to be within the scope of the invention. Such variations are not to be regarded as a departure from the spirit and scope of the invention.
Claims
1. A buckle cover for disposition on an exterior of a suspension bridge cable or the like comprising, in combination,
- a body defined by orthogonal circumferential and longitudinal directions, and having a peripheral edge, an outside surface, a face opposite said outside surface and a through opening in a center of said body,
- wherein a thickness of said body increases from said peripheral edge to said center along both said circumferential and longitudinal directions and
- wherein said face defines a longitudinal radius substantially equal to an outer radius of such suspension cable.
2. The buckle cover of claim 1 wherein a footprint of said through opening is substantially equal to a buckle on a strap disposed on such suspension bridge cable.
3. The buckle cover of claim 1 wherein said body of said buckle cover is one of rectangular and square.
4. The buckle cover of claim 1 further including a plurality of webs extending from said body and having outer edges curved to conform to the shape of such suspension bridge cable and defining said face.
5. The buckle cover of claim 1 wherein said body is solid and fabricated of a material selected from the group consisting of rubber, wood and paper.
6. The buckle cover of claim 1 further including a plurality of reinforcing ribs extending from an inside surface of said body and which define said face.
7. The buckle cover of claim 1 wherein said body is fabricated of talc filled polypropylene.
8. A buckle cover for disposition on an exterior of a cylindrical article of indefinite length exposed to the atmosphere comprising, in combination,
- a body having a peripheral edge, an outside surface, an inside surface opposite said outside surface and a through opening in a middle of said body, said body defining a circumferential direction and a longitudinal axis,
- a plurality of ribs extending from said inside surface and having outer edges defining a curve having a radius substantially equal to an outside radius of such cylindrical article, and
- a thickness of said body increasing from said peripheral edges and said outer edges of said ribs along said circumferential direction and said longitudinal axis toward said through opening.
9. The buckle cover of claim 8 wherein said through opening is sized to receive a buckle of a strap disposed about such cylindrical article.
10. The buckle cover of claim 8 wherein said body is fabricated of talc filled polypropylene.
11. The buckle cover of claim 8 wherein said plurality of ribs are arranged along orthogonal axes.
12. The buckle cover of claim 8 wherein said cylindrical article is a suspension bridge cable.
13. The buckle cover of claim 8 wherein said outside surface and said inside surface are substantially parallel to one another.
14. A buckle cover for disposition on an exterior of a suspension bridge cable exposed to the atmosphere comprising, in combination,
- a rectangular body having peripheral edges, an outside surface, an inside surface and a through opening in said body, said body defining a circumferential direction and a longitudinal axis,
- a plurality of ribs extending from said inside surface and having outer edges defining a curved face having a radius about said circumferential direction substantially equal to an outside radius of such suspension bridge cable, and
- a thickness of said body increasing from said peripheral edges and said outer edges of said ribs along said circumferential direction and said longitudinal axis toward said through opening.
15. The buckle cover of claim 14 wherein two of said peripheral edges are parallel to said circumferential direction and two of said peripheral edges are parallel to said longitudinal axis.
16. The buckle cover of claim 14 wherein said through opening is rectangular and is oriented with a longer dimension parallel to said circumferential direction.
17. The buckle cover of claim 14 wherein said plurality of ribs are arranged along said circumferential direction and said longitudinal axis.
18. The buckle cover of claim 14 wherein said body is molded of talc filled polypropylene.
Type: Application
Filed: Jun 4, 2013
Publication Date: Dec 4, 2014
Inventors: Jesse S. Mathey (Perrysburg, OH), Stephen G. Mathey (Portage, OH), Mark R. Kaczinski (Perrysburg, OH)
Application Number: 13/909,656
International Classification: E01D 19/08 (20060101); E01D 11/02 (20060101);