Sleeve Device For Increasing Shear Capacity
A sleeve device for increasing shear capacity of a reinforced concrete slab includes a hollow member, stud members, and head members. The hollow member is positioned on and fastened to a bottom formwork defining the reinforced concrete slab. The hollow member creates a void in the reinforced concrete slab. The stud members are connected to opposing sides of the hollow member directly or using connectors. A first stud member is connected to an upper portion of the hollow member and oriented in a downward direction. A second stud member is connected to a lower portion of the hollow member and oriented in an upward direction. The head members are operably coupled to distal ends of the stud members and embedded in the reinforced concrete slab. The head members transfer shear forces across the sleeve device through an interaction between the head members and the concrete surrounding the stud members.
This application claims priority to and the benefit of provisional patent application No. 61/859,396 titled “Sleeve Device For Increasing Shear Capacity”, filed in the United States Patent and Trademark Office on Jul. 29, 2013. The specification of the above referenced patent application is incorporated herein by reference in its entirety.
BACKGROUNDReinforced concrete flat slabs are extensively used in the building construction industry. During a manufacturing process, utility pipes are typically positioned adjacent to concrete columns due to architectural or mechanical constraints. To position a utility pipe through a reinforced concrete slab, holes have to be created in the reinforced concrete slab. There are several conventional methods employed to create holes in cast-in-place concrete slabs. One method for creating a hole is by using a formwork that includes a section defining a hole positioned in a specified location inside the formwork. Concrete is then poured inside the formwork around the section that defines the hole to create a reinforced concrete slab with a hole. After the concrete is cured, the formwork is removed.
Another conventional method to form a void during the concrete pour is to use sleeves. The sleeves are retained in the reinforced concrete slab. Although these voids allow mechanical piping to run through the reinforced concrete slab, these voids reduce the structural capability of the concrete and the sleeves. The sleeves are generally made of tube shaped steel that offers no structural capacity due to a lack of bond between concrete and steel tubes. Since pipe penetrations reduce shear capacity of reinforced concrete slabs and in some cases cause shear failures, design engineers often have to check moment and shear capacities of reinforced concrete slabs when sleeves are placed in close proximity to supports such as concrete columns. In many cases, structural modifications are required to compensate for the loss of shear capacity caused by pipe penetrations. The structural modifications comprise, for example, increasing slab thickness, providing column capital, etc., which are costly and space consuming.
Hence, there is a long felt but unresolved need for a sleeve device that reinforces concrete slabs while allowing penetrations to be in close proximity to concrete columns, adds structural capacity to the concrete slabs, minimizes the work and effort required from an engineer, and allows architects and mechanical engineers more flexibility in locating mechanical piping.
SUMMARY OF THE INVENTIONThis summary is provided to introduce a selection of concepts in a simplified form that are further disclosed in the detailed description of the invention. This summary is not intended to identify key or essential inventive concepts of the claimed subject matter, nor is it intended for determining the scope of the claimed subject matter.
The sleeve device disclosed herein addresses the above stated needs for reinforcing concrete slabs while allowing penetrations to be in close proximity to concrete columns, adding structural capacity to the concrete slabs, minimizing the work and effort required from an engineer, and allowing architects and mechanical engineers more flexibility in locating mechanical piping. The sleeve device disclosed herein transfers shear forces and compensates for concrete slab shear capacity loss due to penetrations proximal to concrete columns. The sleeve device disclosed herein is a device, for example, made of metal attached to a concrete structure such as a reinforced concrete slab and configured to transfer shear forces in the reinforced concrete slab.
The sleeve device disclosed herein increases shear capacity of a reinforced concrete slab. The sleeve device disclosed herein comprises a hollow member, stud members configured, for example, as bent headed studs, and head members configured, for example, as bent stud heads. The hollow member is positioned on and fastened to a bottom formwork defining the reinforced concrete slab. The hollow member comprises an inner space configured to create a void in the reinforced concrete slab by pouring of concrete around an outer wall of the hollow member. The stud members are connected to the opposing sides of the hollow member either directly or using connectors. A first stud member is connected to an upper portion of the hollow member and oriented in a downward direction. A second stud member is connected to a lower portion of the hollow member and oriented in an upward direction. The head members are operably coupled to the distal ends of the stud members and embedded in the reinforced concrete slab. The head members are configured to transfer shear forces through an interaction between the head members and the concrete surrounding the stud members.
After concrete is cast around the sleeve device, the sleeve device is embedded in the reinforced concrete slab and works together with the rest of the reinforced concrete slab. The shear forces within the reinforced concrete slab are transferred from the reinforced concrete slab to a first head member on one opposing side of the hollow member through an internal bearing stress at the first head member and then as a tension from the first head member to the first stud member. The tension in the first stud member is then transferred through the hollow member on to the other opposing side of the hollow member, to the second stud member on the other opposing side of the hollow member, and then to a second head member. After receiving the transferred tension, the second head member transfers the shear forces through an internal bearing stress at the second head member, for example, to an opposing side slab, a reinforced concrete column, a supporting column, a wall concrete, or other support. When the shear forces are transferred across the sleeve device, the sleeve device increases the shear capacity in the reinforced concrete slab and compensates for the loss of the shear capacity in the reinforced concrete slab.
The foregoing summary, as well as the following detailed description of the invention, is better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, exemplary constructions of the invention are shown in the drawings. However, the invention is not limited to the specific methods and structures disclosed herein. The description of a method step or a structure referenced by a numeral in a drawing carries over to the description of that method step or structure shown by that same numeral in any subsequent drawing herein.
The sleeve device 100 disclosed herein comprises the hollow member 101, stud members configured, for example, as bent headed studs 104 and 105, and head members configured, for example, as bent stud heads 106 and 107 as exemplarily illustrated in
As exemplarily illustrated in
The bent headed studs 104 and 105 of the sleeve device 100 exemplarily illustrated in
The bent stud heads 106 and 107 of the sleeve device 100 are operably coupled to the distal ends 104a and 105a of the bent headed studs 104 and 105 respectively, and embedded in the reinforced concrete slab 602 exemplarily illustrated in
After concrete 111 is cast around the sleeve device 100, the sleeve device 100 is embedded in the reinforced concrete slab 602 and works together with the rest of the reinforced concrete slab 602 exemplarily illustrated in
When a penetration is made in a reinforced concrete slab 602 located near a reinforced concrete column 702 as exemplarily illustrated in
The sleeve device 100 can be made, for example, in a shop. In an example of making the sleeve device 100, a steel fabricator cuts a steel pipe to an appropriate length to create the hollow member 101. The steel fabricator then shop welds stud members, for example, the bent headed studs 104 and 105 to the hollow member 101, where a first bent headed stud 104 oriented in a downward direction is welded to the upper portion 101a of the hollow member 101 via a connector 108, and a second bent headed stud 105 oriented in an upward direction is welded to a lower portion 101b of the hollow member 101 via a connector 109. The bent headed studs 104 and 105 and the bent stud heads 106 and 107 are prefabricated, or fabricated on site by welding the bent stud heads 106 and 107 of predefined sizes to predefined lengths of the bent headed studs 104 and 105. The mounting rings 112 or form tabs are welded to the bottom plane 101f of the hollow member 101.
The sleeve device 100 can be located anywhere on the reinforced concrete slab 602 exemplarily illustrated in
In an embodiment as exemplarily illustrated in
Although the detailed description refers to the stud members of the sleeve device 100 configured as bent headed studs 104 and 105 exemplarily illustrated in
The sleeve device 100 is constructed of any suitable material capable of transferring loads. The components of the sleeve device 100, for example, the hollow member 101, the bent headed studs 104 and 105, and the bent stud heads 106 and 107 can be rearranged in multiple orientations to accommodate penetrations in the reinforced concrete slab 602. The sleeve device 100 can be rotated, for example, at a right angle to create a void 103 in a horizontal direction within the reinforced concrete beam 601. As exemplarily illustrated in
The sleeve devices 100a, 100b, and 100c are positioned on the bottom formwork 110 with the upper portion 101a of each hollow member 101 exemplarily illustrated in
The sleeve devices 100a, 100b, and 100c are embedded in the reinforced concrete slab 602 close to reinforced concrete columns 702. The sleeve devices 100a, 100b, and 100c are fastened onto the bottom formwork 110 exemplarily illustrated in
Consider an example where a reinforced concrete slab 602 is positioned such that an edge 602a of the reinforced concrete slab 602 is proximal to a reinforced concrete column 702 and an edge 602b of the reinforced concrete slab 602 is distal to the reinforced concrete column 702 as exemplarily illustrated in
When the shear forces within the reinforced concrete slab 602 are transferred across the sleeve device 100 as disclosed in the detailed description of
The size of the sleeve device 100 can be estimated by first calculating an equivalent loss of shear capacity based on a size of a hole formed in a reinforced concrete slab 602 exemplarily illustrated in
a=(D*h)
When used in a two way slab, the loss of shear capacity (V) can be calculated by multiplying the cross section area (a) with 4 times the square root of strength (fc) of the reinforced concrete slab 602 in accordance with the formula:
V=a*4*√{square root over (f′c)}
where “fc” is strength of the reinforced concrete slab 602, for example, about 5000 pounds per square inch (psi). Consider an example where the sleeve device diameter (D) is 8 inches (″) and the thickness of the reinforced concrete slab 602 constructed of 5000 psi concrete is 12″. Therefore, the equivalent loss of shear capacity is (8*12)*4*√5000=27152 lbs. The sleeve device 100 can then be designed to meet or exceed the calculated value of the equivalent loss of shear capacity. The bent stud heads 106 and 107 of the sleeve device 100 are designed to develop the required load, and the bent headed studs 104 and 105 are designed to develop the appropriate tension. The connection between the bent headed studs 104 and 105 and the bent stud heads 106 and 107 respectively is designed to transfer the appropriate tension. The wall thickness of the sleeve device 100 is designed to accommodate the appropriate shear.
Nominal shear capacity (Vn) of the reinforced concrete slab 602 at the reinforced concrete column 702 is the sum of shear capacity (Vc) of the reinforced concrete slab 602 and shear capacity (Vs) of shear reinforcement, that is, the sleeve device 100 in accordance with the formula:
Vn=Vc+Vs
The shear capacity (Vc) of the reinforced concrete slab 602 is 4 times the multiplication product of the area (A) of the shear critical section 602c and the square root of the strength (fc) of the reinforced concrete slab 602 in accordance with the formula:
Vc=A*4*√{square root over (f′c)}
where “fc” is the strength of the reinforced concrete slab 602, for example, about 5000 pounds per square inch (psi). Therefore, the shear capacity (Vc) of the reinforced concrete slab 602 is 1152*4*√5000=325835 lbs. The shear capacity (Vs) of the sleeve device 100 is zero since the reinforced concrete slab 602 is free of penetrations and therefore free of the sleeve device 100. Therefore, the nominal shear capacity (Vn) of the reinforced concrete slab 602 at the reinforced concrete column 702 is 325835+0=325835 lbs.
The foregoing examples have been provided merely for the purpose of explanation and are in no way to be construed as limiting of the present invention disclosed herein. While the invention has been described with reference to various embodiments, it is understood that the words, which have been used herein, are words of description and illustration, rather than words of limitation. Further, although the invention has been described herein with reference to particular means, materials, and embodiments, the invention is not intended to be limited to the particulars disclosed herein; rather, the invention extends to all functionally equivalent structures, methods and uses, such as are within the scope of the appended claims. Those skilled in the art, having the benefit of the teachings of this specification, may effect numerous modifications thereto and changes may be made without departing from the scope and spirit of the invention in its aspects.
Claims
1. A sleeve device for increasing shear capacity of a reinforced concrete slab, said sleeve device comprising:
- a hollow member positioned on and fastened to a bottom formwork defining said reinforced concrete slab, said hollow member comprising an inner space configured to create a void in said reinforced concrete slab by pouring of concrete around an outer wall of said hollow member;
- stud members connected to opposing sides of said hollow member, wherein a first of said stud members is connected to an upper portion of said hollow member and oriented in a downward direction, and wherein a second of said stud members is connected to a lower portion of said hollow member and oriented in an upward direction; and
- head members operably coupled to distal ends of said stud members and embedded in said reinforced concrete slab, said head members configured to transfer shear forces through an interaction between said head members and said concrete surrounding said stud members, wherein when said shear forces are transferred across said sleeve device, said sleeve device increases said shear capacity in said reinforced concrete slab and compensates for a loss of said shear capacity in said reinforced concrete slab.
2. The sleeve device of claim 1, wherein said shear forces within said reinforced concrete slab are transferred from said reinforced concrete slab to a first of said head members on one of said opposing sides of said hollow member through an internal bearing stress at said first of said head members and then as a tension from said first of said head members to said first of said stud members, wherein said tension in said first of said stud members is transferred through said hollow member to said second of said stud members on another of said opposing sides of said hollow member, and then to a second of said head members, and wherein after receiving said transferred tension, said second of said head members transfers said shear forces through an internal bearing stress at said second of said head members to one of a reinforced concrete column, a slab, and a support.
3. The sleeve device of claim 1, wherein said stud members are bent headed studs affixed to said opposing sides of said hollow member, wherein said bent headed studs are configured to transfer tension to and from said hollow member.
4. The sleeve device of claim 3, wherein said head members are bent stud heads operably coupled to said distal ends of said bent headed studs and embedded in said reinforced concrete slab, wherein said bent stud heads are configured to transfer said shear forces through an interaction between said bent stud heads and said concrete surrounding said bent headed studs.
5. The sleeve device of claim 1, wherein said stud members are bent plates affixed to said opposing sides of said hollow member, wherein said bent plates are configured to transfer tension to and from said hollow member.
6. The sleeve device of claim 1, wherein said stud members are corrugated plates affixed to said opposing sides of said hollow member, wherein said corrugated plates are configured to transfer tension to and from said hollow member.
7. The sleeve device of claim 1, wherein said stud members are straight headed studs affixed to said opposing sides of said hollow member, wherein said straight headed studs are configured to transfer tension to and from said hollow member.
8. The sleeve device of claim 1, wherein said stud members are bent reinforcing bars affixed to said opposing sides of said hollow member, wherein said bent reinforcing bars are configured to transfer tension to and from said hollow member.
9. The sleeve device of claim 1, wherein said head members are configured in multiple shapes to generate tensile stresses in said stud members.
10. The sleeve device of claim 1, wherein said hollow member is one of a generally cylindrical shape, a cubic shape, a cuboidal shape, and an octagonal shape.
11. The sleeve device of claim 1, wherein a cross section of said hollow member is of a geometric shape comprising at least one of a circular shape, a square shape, a rectangular shape, and an octagonal shape.
12. The sleeve device of claim 1, wherein said hollow member, said stud members, and said head members are of predefined sizes configured to accommodate different opening sizes of said void and structural capacities of said reinforced concrete slab.
13. The sleeve device of claim 1, wherein said stud members are further configured to be rotated and repositioned to transfer tension to and from said stud members and said hollow member in a plurality of directions.
14. The sleeve device of claim 1, wherein said stud members are directly welded to said opposing sides of said hollow member.
15. The sleeve device of claim 1, wherein said stud members are connected to said opposing sides of said hollow member using connectors.
16. A sleeve device for increasing shear capacity of a reinforced concrete slab, said sleeve device comprising:
- a hollow member positioned on and fastened to a bottom formwork defining said reinforced concrete slab, said hollow member comprising an inner space configured to create a void in said reinforced concrete slab by pouring of concrete around an outer wall of said hollow member;
- bent headed studs connected to opposing sides of said hollow member, wherein a first of said bent headed studs is connected to an upper portion of said hollow member and oriented in a downward direction, and wherein a second of said bent headed studs is connected to a lower portion of said hollow member and oriented in an upward direction; and
- bent stud heads operably coupled to distal ends of said bent headed studs and embedded in said reinforced concrete slab, said bent stud heads configured to transfer shear forces through an interaction between said bent stud heads and said concrete surrounding said bent headed studs, wherein when said shear forces are transferred across said sleeve device, said sleeve device increases said shear capacity in said reinforced concrete slab and compensates for a loss of said shear capacity in said reinforced concrete slab.
17. The sleeve device of claim 16, wherein said shear forces within said reinforced concrete slab are transferred from said reinforced concrete slab to a first of said bent stud heads on one of said opposing sides of said hollow member through an internal bearing stress at said first of said bent stud heads and then as a tension from said first of said bent stud heads to said first of said bent headed studs, wherein said tension in said first of said bent headed studs is transferred through said hollow member to said second of said bent headed studs on another of said opposing sides of said hollow member, and then to a second of said bent stud heads, and wherein after receiving said transferred tension, said second of said bent stud heads transfers said shear forces through an internal bearing stress at said second of said bent stud heads to one of a reinforced concrete column, a slab, and a support.
18. The sleeve device of claim 16, wherein said hollow member is one of a generally cylindrical shape, a cubic shape, a cuboidal shape, and an octagonal shape.
19. The sleeve device of claim 16, wherein a cross section of said hollow member is of a geometric shape comprising at least one of a circular shape, a square shape, a rectangular shape, and an octagonal shape.
20. The sleeve device of claim 16, wherein said hollow member, said bent headed studs, and said bent stud heads are of predefined sizes configured to accommodate different opening sizes of said void and structural capacities of said reinforced concrete slab.
21. The sleeve device of claim 16, wherein said bent stud heads are configured in multiple shapes to generate tensile stresses in said bent headed studs.
22. The sleeve device of claim 16, wherein said bent headed studs are further configured to be rotated and repositioned to transfer tension to and from said stud members and said hollow member in a plurality of directions.
23. The sleeve device of claim 16, wherein said bent headed studs are directly welded to said opposing sides of said hollow member.
24. The sleeve device of claim 16, wherein said bent headed studs are connected to said opposing sides of said hollow member using connectors.
25. A method for increasing shear capacity of a reinforced concrete slab, said method comprising:
- providing a sleeve device comprising: a hollow member comprising an inner space; stud members connected to opposing sides of said hollow member, wherein a first of said stud members is connected to an upper portion of said hollow member and oriented in a downward direction, and wherein a second of said stud members is connected to a lower portion of said hollow member and oriented in an upward direction; and head members operably coupled to distal ends of said stud members and embedded in said reinforced concrete slab;
- positioning and fastened said sleeve device to a bottom formwork defining said reinforced concrete slab;
- creating a void in said reinforced concrete slab using said hollow member of said sleeve device by pouring concrete around an outer wall of said hollow member;
- transferring shear forces from within said reinforced concrete slab to a first of said head members on one of said opposing sides of said hollow member through an internal bearing stress at said first of said head members;
- transferring said internal bearing stress from said first of said head members to said first of said stud members as a tension;
- transferring said tension from said first of said stud members through said hollow member to said second of said stud members on another of said opposing sides of said hollow member;
- transferring said tension from said second of said stud members to a second of said head members; and
- transferring said shear forces to one of a reinforced concrete column, a slab, and a support through an internal bearing stress at said second of said head members,
- after receiving said transferred tension in said second of said head members, wherein when said shear forces are transferred across said sleeve device, said sleeve device increases said shear capacity in said reinforced concrete slab and compensates for a loss of said shear capacity in said reinforced concrete slab.
26. The method of claim 25, wherein said head members of said sleeve device are configured to transfer said shear forces through an interaction between said head members and said concrete surrounding said stud members of said sleeve device.
27. The method of claim 25, wherein said stud members of said sleeve device are bent headed studs affixed to said opposing sides of said hollow member, wherein said bent headed studs are configured to transfer said tension to and from said hollow member.
28. The method of claim 27, wherein said head members of said sleeve device are bent stud heads operably coupled to said distal ends of said bent headed studs and embedded in said reinforced concrete slab, wherein said bent stud heads are configured to transfer shear forces through an interaction between said bent stud heads and said concrete surrounding said bent headed studs.
29. The method of claim 25, wherein said stud members of said sleeve device are one of bent plates, corrugated plates, straight headed studs, and bent reinforcing bars affixed to said opposing sides of said hollow member to transfer said tension to and from said hollow member of said sleeve device.
30. The method of claim 25, wherein said head members of said sleeve device are configured in multiple shapes to generate tensile stresses in said stud members.
31. The method of claim 25, wherein said hollow member of said sleeve device is one of a generally cylindrical shape, a cubic shape, a cuboidal shape, and an octagonal shape.
32. The method of claim 25, wherein a cross section of said hollow member of said sleeve device is of a geometric shape comprising at least one of a circular shape, a square shape, a rectangular shape, and an octagonal shape.
33. The method of claim 25, wherein said hollow member, said stud members, and said head members of said sleeve device are of predefined sizes configured to accommodate different opening sizes of said void and structural capacities of said reinforced concrete slab.
34. The method of claim 25, further comprising rotating and repositioning said stud members to transfer said tension to and from said stud members and said hollow member in a plurality of directions.
Type: Application
Filed: Jul 29, 2014
Publication Date: Jan 29, 2015
Inventor: Benjamin Joseph Pimentel (New York, NY)
Application Number: 14/445,335
International Classification: E04C 5/16 (20060101); E04C 5/08 (20060101);