NOZZLE INSERT FOR BOOSTING PUMP INLET PRESSURE

Abstract

A pump assembly includes a pump housing including an inner surface, a pump inlet and an excess flow passage, a filter assembly including a spout extending into the housing, and an insert located within and secured to the housing, and including a first surface spaced from the inner surface and producing therebetween an annular nozzle communicating with said excess flow passage, the nozzle directing a first fluid stream exiting the excess flow passage toward a second fluid stream exiting the spout, the fluid streams flowing toward the pump inlet.

Description

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation and claims the benefit of U.S. non-provisional patent application Ser. No. 12/466,443, filed May 15, 2009, which is incorporated herein by reference.

BACKGROUND OF THE INVENTION

1. Field of the Invention

This invention relates generally to the field of hydraulic pumps. In particular, the invention pertains to a nozzle for boosting pump inlet pressure using excess recirculation oil flow in an automatic transmission.

2. Description of the Prior Art

Positive displacement hydraulic pumps often operate at variable speeds, especially when the pump is in a vehicle power steering system or a vehicle automatic transmission. The pump is driven by the vehicle engine and therefore must operate through the entire engine speed range. The speed at which the pump is driven can exceed 6000 rpm.

A fixed displacement pump produces more flow than needed at high speed, the excess flow being routed to the pump inlet and bypassing a pump filter.

Fixed displacement pumps used in automatic transmissions typically reach a speed at which the supply pressure is insufficient to force fluid into the pumping volume during the intake period. This lack of fluid cavitates the pumping chamber causing reduction in flow volume, durability wear due to cavitation implosions, and the production of cavitation noise, which is objectionable to the vehicle occupants.

A need exists for a jet pump nozzle that is retained in position with a controlled gap that provides fluid velocities required of an effective jet pump nozzle.

SUMMARY OF THE INVENTION

A pump assembly includes a pump housing including an inner surface, a pump inlet and an excess flow passage, a filter assembly including a spout extending into the housing, and an insert located within and secured to the housing, and including a first surface spaced from the inner surface and producing therebetween an annular nozzle communicating with said excess flow passage, the nozzle directing a first fluid stream exiting the excess flow passage toward a second fluid stream exiting the spout, the fluid streams flowing toward the pump inlet.

Flow exits the nozzle at a high velocity relative to that of make-up oil drawn from the sump. The mixed flow from the sump and excess flow through the nozzle produces an elevated pump inlet pressure, which elevates the pump speed at which cavitation occurs.

The nozzle reduces pump noise across a range of speeds and temperatures. It improves the controllability of the hydraulic control elements using pump oil by reducing air in the oil.

Erosion wear of the pump inlet surfaces is reduced producing longer pump life and less fluid borne contamination.

The annular nozzle is quite effective in boosting pressure at the pump inlet to delay the onset of cavitation. These nozzle inserts can be contained in a housing used in any fixed displacement pump application, such as an automobile automatic transmission, where the rate of flow required to fill the pump at higher speeds exceeds the rate of flow provided by the available atmospheric pressure head.

The scope of applicability of the preferred embodiment will become apparent from the following detailed description, claims and drawings. It should be understood, that the description and specific examples, although indicating preferred embodiments of the invention, are given by way of illustration only. Various changes and modifications to the described embodiments and examples will become apparent to those skilled in the art.

DESCRIPTION OF THE DRAWINGS

The invention will be more readily understood by reference to the following description, taken with the accompanying drawings, in which:

FIG. 1 is a schematic diagram showing a hydraulic system;

FIG. 2 is a cross section taken at a diametric plane through a first embodiment of the nozzle assembly;

FIG. 3 is a cross section taken at a diametric plane through the insert of FIG. 2;

FIG. 4 is a cross section taken at a diametric plane through a second embodiment of the nozzle assembly;

FIG. 5 is an end view of the nozzle insert of FIG. 4; and

FIG. 6 is a cross section taken at a diametric plane through a third embodiment of the nozzle assembly.

DESCRIPTION OF THE PREFERRED EMBODIMENT

Referring now to the drawings, FIG. 1 shows a schematic diagram of a hydraulic system 10, which includes a sump 12 containing hydraulic fluid at relatively low pressure; a pump 14; a fluid filter assembly 16; a line 18 for hydraulically connecting the filter's outlet 20 and the pump's inlet 22; a transmission 24, a supply line 26 for hydraulically connecting the pump's outlet 28 and the transmission's inlet 30; a passage 32 for returning lubricant and leakage flow from the transmission 24 to the source 12; an engine 34; and a pressure regulator valve 36 connecting line 26 and line 18.

The transmission 24 includes a torque converter 38 and a lubrication and cooling circuit 39. Engine 34 drives torque converter 38 and pump 14 at a variable rotational speed.

Pump 14, which draws fluid from the sump 12 through filter 16, delivers pressurized hydraulic fluid to the transmission 24.

Regulator valve 36 regulates pressure at the pump outlet to a desired pressure, in response to a balance of opposed forces on the valve produced by a spring 42, a variable force produced by a controlled pressure acting in the same direction as spring 42, and a force produced by pressure in supply line 26.

Regulator valve 36 returns excess flow from the pump outlet 28 preferably to the nozzle assembly 40, provided that the flow rate in line 26 first satisfies the requirements of (i) the transmission 24, (ii) torque converter 38, and (iii) lube and cooling circuit 39.

The excess flow is delivered through a bypass flow passage 44 from the pressure regulator valve 36 to the nozzle assembly 40. The bypassed fluid is carried in passage 44 at relatively a high velocity and an elevated pressure greater than pressure in the sump 12, which is substantially at atmospheric pressure.

FIGS. 2 and 3 show the components in the vicinity of the nozzle assembly 40. The outlet 20 of filter assembly 16 is formed with a spout 50, which is fitted into a pump inlet housing 52 and sealed against the inner surface 54 of housing 52 in this illustration by an O-ring 56, retained in a recess 58 in the spout 50. The inner surface 60 of spout 50 is essentially sized to match the inner surface 84 of nozzle insert 74 to reduce flow losses from rapid expansions or contractions.

The pump inlet housing 52 is formed with a shoulder 64, a circular cylindrical inner surface 66, and a conical inner surface 68 aligned with axis 70. Housing 52 also contains a fluid mixing chamber 72 located downstream from the filter assembly 16.

FIGS. 2 and 3 show a nozzle insert 74 having a flange 76, which abuts shoulder 64 to establish its axial position in housing 52, and which is fitted with a press-fit against a cylindrical inner surface 54 coaxial with axis 70, thereby securing the insert in position within housing 52. Insert 74 includes hollow circular cylinder 80 extending axially downstream from flange 76 and bounded by an outer circular cylindrical surface 82 and an inner circular cylindrical surface 84. An end surface 86 of insert nozzle 74 is preferably flat and formed with a circular outer corner 88. The shape and size of the nozzle exit 94 is formed from the relative locations of the circular outer corner 88 and the conical inner surface 68.

In operation, fluid drawn from the fluid sump 12 enters the nozzle assembly 40 through the central opening 60 of the filter assembly 16 and flows along axis 70 toward fluid mixing chamber 72. Excess fluid, carried in passage 44, enters pump inlet housing 52 radially and spirals around the outer surface of the nozzle insert 74, flows axially in an annular passage 90 between cylindrical surfaces 66, 82, flows into the nozzle passage 92 created by conical surface 68 and cylindrical surface 82, and through the annular nozzle exit 94, located between surface 68 and the circular outer corner 88 of nozzle insert 74. The cross sectional area of the nozzle passage 92 decreases and velocity of the flow in passage 92 increases as distance from fluid mixing chamber 72 decreases. The flow exiting through nozzle exit 94, creates a mixing vortex in the fluid mixing chamber 72 with the flow drawn from the fluid sump 12, whereupon the combined fluid volume travels through the fluid mixing chamber 72 and enters the pump 14 at inlet 22.

FIGS. 4 and 5 illustrate an alternate embodiment, in which the axial position of a nozzle insert 100 is established by contact of three angularly spaced nubs 102, located at an axial end of the insert, and the conical inner surface 68 of the pump inlet housing 52. The nozzle insert 100 includes a cylindrical portion 104, whose outer cylindrical surface 106 is adjacent to and guided toward its correct position along the cylindrical inner surface 54 of pump inlet housing 52. The outer surface 106 of nozzle insert 100 is bonded to the cylindrical inner surface 54 of pump inlet housing 52 using an adhesive.

After the nozzle insert 100 is installed in housing 52, the filter assembly 16 is installed in housing 52 and sealed against the inner surface 154 of the nozzle inlet 100 by an O-ring 56, retained in a recess 58 in the spout 50.

Fluid drawn from the fluid sump 12 enters the nozzle assembly 40 through the outlet 20 of the filter assembly 16 and flows along axis 70 toward fluid mixing chamber 72. The inner surface 60 of the spout is essentially sized to match the inner surface 84 of the nozzle insert 100. Excess fluid, carried in passage 44, enters pump inlet housing 52 radially and spirals around the outer surface 108 of the nozzle insert 100 along the circular cylindrical surface 66 of the housing 52, flows axially in an annular nozzle passage 92 between the inner conical surface 68 of the housing 52 and an outer conical surface 110 of nozzle insert 100 and through a nozzle exit 112 between surfaces 68 and 110 at the axial end 86 of the nozzle insert 100, past the outer corner 88 defined by the intersection of the end 86 and the conical surface 110. Upon exiting through nozzle exit 112, the excess flow creates a mixing vortex in the fluid mixing chamber 72 with the flow drawn from the fluid sump 12, whereupon the combined fluid volume travels through the mixing chamber 72 and enters the pump 14 at inlet 22 (shown in FIG. 1).

FIG. 6 shows an alternate embodiment of the nozzle assembly 40, in which the axial position of the nozzle insert 120 is established by contact between the nubs 102 and the conical inner surface 68 of the pump inlet housing 52. The nozzle insert 120 includes a cylindrical portion 124, whose outer cylindrical surface is formed with threads 126, which engage threads formed on the inner surface of a cylindrical portion 128 of housing 52. In this way, nozzle insert 120 is retained in its correct position in the pump inlet housing 52.

The axial position of the nozzle insert 120 can be established by applying an axially-directed elastic force to the insert urging the nubs 102 into contact with the conical inner surface 68 of the pump inlet housing 52. Additional methods of retaining the nubs against the conical inner surface 68 of the pump inlet housing 52 can be a force applied by a lock washer, a wavy snap ring, or compression spring 130 (shown schematically) located between the filter assembly 16 and one of the surfaces 132, 134 of the nozzle insert 120. Additionally a press fit, as illustrated in FIG. 2 could be employed. In these ways, nozzle inserts 74, 100, 120 are retained in the correct position in the pump inlet housing 52 to provide precise control of nozzle exit 94, 112.

Preferably the spout 50 of filter assembly 16 is of molded plastic, the pump housing 52 is of cast aluminum alloy, and the nozzle inserts 74, 100, 120 are of anodized machined aluminum alloy or hardened powder metal.

Fluid drawn from the fluid sump 12 enters the nozzle assembly 40 through the outlet 20 of the filter assembly 16 and flows along axis 70 toward fluid mixing chamber 72. The inner surface 60 of the spout is essentially sized to match the inner surface 84 of the nozzle insert 120. Excess fluid, carried in passage 144, enters pump inlet housing 52 radially and spirals around the outer surface 108 of the nozzle insert 120 along the circular cylindrical surface 66 of the housing 52, flows axially in an annular nozzle passage 92 between the inner conical surface 68 of the housing 52 and an outer conical surface 110 of nozzle insert 120 and through a nozzle exit 112 between surfaces 68 and 110 at the axial end 86 of the nozzle insert 120, past the outer corner 88 defined by the intersection of the end 86 and the conical surface 110. Upon exiting through nozzle exit 112, the excess flow creates a mixing vortex in the fluid mixing chamber 72 with the flow drawn from the fluid sump 12, whereupon the combined fluid volume travels through the mixing chamber 72 and enters the pump 14 at inlet 22 (shown in FIG. 1).

In accordance with the provisions of the patent statutes, the preferred embodiment has been described. However, it should be noted that the alternate embodiments can be practiced otherwise than as specifically illustrated and described.

Claims

1. A pump assembly comprising:

a housing including a conical inner surface and an excess flow passage;

a spout directing a fluid stream into the housing;

an insert mounted between the housing and spout, including an outer surface and an end surface facing directly downstream meeting to form a corner, the corner spaced from said inner surface and producing therebetween a nozzle directing a first fluid stream from the excess flow passage toward said fluid stream.

2. The pump assembly of claim 1, wherein:

the inner surface is a conical surface inclined inward and toward a pump inlet, producing a distance between the inner surface and the cylindrical outer surface, the distance decreasing linearly as distance from the pump inlet decreases.

3. The pump assembly of claim 1, wherein:

the housing inner surface is a conical surface inclined inward toward a pump inlet at a first angle from an axis extending toward the pump inlet; and

the insert outer surface includes a portion having a conical surface inclined inward toward the pump inlet at a second angle from the axis, the second angle less than the first angle such that a distance between the conical inner surface and the conical portion of the outer surface decreases as the distance from the pump decreases.

4. The pump assembly of claim 1, wherein the insert is secured to the housing by mutually engaged threads formed on the insert and the housing.

5. The pump assembly of claim 1, wherein the insert is secured to the housing by bonding.

6. The pump assembly of claim 1, wherein:

the housing inner surface is a conical surface inclined inward and toward a pump inlet and the housing includes a shoulder facing toward and spaced from the spout; and

the insert includes a flange that contacts the shoulder, said contact establishing a position of the insert in the housing.

7. The pump assembly of claim 6, wherein the outer surface is cylindrical and extends away from the flange, along an axis toward the pump inlet; and

the cylindrical outer surface meets the end surface to form the corner.

8. A pump assembly comprising:

a housing including an excess flow passage and a conical inner surface inclined inward toward a pump inlet at a first angle from an axis extending toward the pump inlet;

a spout directing a fluid stream into the housing;

an insert secured to the housing, including an outer surface having a portion with a conical surface inclined inward toward the pump inlet at a second angle from the axis, the second angle less than the first angle such that a distance between the conical inner surface and the conical portion of the outer surface decreases as the distance from the pump decreases, producing therebetween a nozzle directing a first fluid stream from the excess flow passage toward said fluid stream.

9. The pump assembly of claim 8, wherein:

the insert includes spaced nubs extending radially outward from said outer surface into contact with the inner surface, the nubs defining the distance between the inner surface and the outer surface at a downstream end of the insert.

10. The pump assembly of claim 9, wherein the insert is secured to the housing by mutually engaged threads formed on the insert and the housing.

11. The pump assembly of claim 8, wherein the insert is secured to the housing by mutually engaged threads formed on the insert and the housing.

12. The pump assembly of claim 9, wherein the insert is secured to the housing by bonding.

13. The pump assembly of claim 8, wherein the insert is secured to the housing by bonding.

14. The pump assembly of claim 8, wherein:

the insert includes an end surface facing directly downstream and the end surface and the outer surface meet to form a circular corner.

15. A pump assembly comprising:

a housing including an excess flow passage and a conical inner surface inclined inward toward a pump inlet at a first angle from an axis extending toward the pump inlet;

an insert secured to the housing, including an outer surface having a portion with a conical surface, adjacent to the inner surface, inclined inward toward the pump inlet at a second angle from the axis, the second angle less than the first angle such that a distance between the conical inner surface and the conical portion of the outer surface decreases as the distance from the pump decreases, forming a nozzle, the outer surface further having a cylindrical portion adjacent to the excess flow passage.

16. The pump assembly of claim 15, wherein the insert further comprises nubs extending outward from the outer surface into contact with the inner surface.

17. The pump assembly of claim 15, wherein the insert is secured to the housing by bonding.

18. The pump assembly of claim 15, wherein the insert is secured to the housing by mutually engaged threads formed on the insert and the housing.