VARIABLE HIGH PRESSURE TRANSITION TUBE SET POINT ADAPTER
An apparatus, method, and system for inserting and securing a high pressure transition tube of a fluid transfer tool assembly into a positive position whereby the seal element is packed off in the wellhead set point. Once attached the transition tube is pushed to contact the bit guide, secondary seal or bore machine prep. A lower nose compression seal is seated against transition tube and compressed using an energizer seal to isolate and protect lower pressure wellhead and well control equipment from the higher rated frack pressures or pushing the transition tube and lower nose isolation compression seal to contact the bit guide, secondary seal or bore prep. Pressure is applied to push a seal against the lower and upper compression ring locking them in place preventing movement to form a compression seal and isolating the high pressure passing through the transition tube protecting the wellhead assembly and well control equipment.
The present application claims priority to U.S. Provisional Application No. 61/886,192 filed Oct. 3, 2013, assigned to Assignee hereof, and the specification of which is incorporated herein by reference.
BACKGROUND OF THE INVENTION1. Field of the Invention (Technical Field)
The presently claimed invention relates to oil and gas drilling systems, and more particularly to systems for insertion tools, for inserting and securing a high-pressure transition tube of a fluid/gas, and a transfer tool apparatus assembly into a positive position in which the seal element is packed off in the wellhead set point. The claimed invention is for the process of fracking, a method developed and used to crack open the formation at high pressures and to help the stimulations of oil and gas well production, and a tool, apparatus, and a configuration equipment and method for protecting frack containment and control equipment and wellhead from exposure to pressures higher than the pre-design operating range and from the abrasive and or corrosive fluids during well fracturing and pumping procedures.
2. Background Art
Wells require some form of stimulation called fracking to stimulate production and make or keep them productive. The fracking of oil and gas wells formations to stimulate production requires that high pressure pumping equipment be used to inject fluids, chemicals, and sands at high pressures. The frack fluids are generally corrosive and abrasive because of acids and abrasives used to open cracks in the formations with special sand.
New technology and methods as well as safety and environmental regulations that are being adopted industry wide cannot be accomplished with the lower pressure frack containment equipment, Blowout Preventers (BOPs) or through a valve attached to the wellhead. The practice of fracking or pumping through BOPs equipment, valves or wellheads at pressures higher that the pre-engineered design pressure rating has been determined to be unsafe and is no longer Standard Operating Practice (SOP).
This method was adopted because it was the only way to have full access to a well casing bore with down-hole tools during the well fracking or servicing. The industry's known methods and technologies indicate that new methods must be developed to acquire full bore access to well bore at much higher pressures. Full bore access to the casing permits use of down-hole tools that are often required during a frack stimulation treatment without having to remove tools or equipment between multi-stage frack stimulation, as was required with older style conventional wellhead isolation tools such as disclosed in U.S. Pat. No. 4,867,243, entitled WELLHEAD ISOLATION TOOL AND SETTING AND METHOD OF USING SAME.
An apparatus for providing full access to the casing while permitting stimulation treatments at extreme pressures that approach a burst pressure rating of the casing is described in U.S. Pat. No. 6,289,993, entitled BLOWOUT PREVENTER PROTECTION AND SETTING TOOL.
Another prior art reference describes an apparatus and method of isolating a well tree located on an oil or gas well from the effects of high pressure or corrosion caused by stimulation of a well is described in U.S. Pat. No. 4,867,243 entitled WELLHEAD ISOLATION TOOL AND SETTING TOOL AND METHOD OF USING SAME. This reference describes an apparatus to permit the injection of fluids, gases, solid particles, or mixtures through a well tree while protecting the well tree during well stimulation treatments. The apparatus includes a single hydraulic cylinder supported in an axial alignment over a well tree by at least two elongated support rods. The hydraulic cylinder support rods are connected between a base plate and a hydraulic cylinder support plate for supporting the hydraulic cylinder above the well tree at a distance approximately equal to the height of the production tree.
This device permits the insertion of a single length of high pressure tubing through any well tree regardless of its height. Once the high-pressure tubing is seated in a well tubing or casing, the hydraulic cylinder, hydraulic cylinder plate, and support rods are removed to provide 360° access to a high-pressure valve attached to the top of the high-pressure tubing. The bottom end of the high-pressure tubing has a packoff nipple assembly that is inserted into the production tubing or casing and seals against the inner wall. Thus, the extent to which the high pressure tubing extends into the production tubing or casing is unimportant so long as the packoff nipple assembly is sealed against the inner wall. Consequently, variations in the length of the production tree are of no consequence and a lockdown mechanism with a short reach is adequate. Therefore, there exists a need for a mechanical lockdown mechanism that provides a broad range of adjustment to permit packoff with a fixed packoff surface in a wellhead.
SUMMARY OF THE INVENTIONThe presently claimed invention overcomes the shortcomings of the prior art by providing a locking mechanism, described as a variable adjuster locking sleeve, which houses and forms a barrier around a high pressure transition tube. The variable adjusting locking sleeve is capable of up and down vertical movement while simultaneously providing a pressurized barrier around the variable high pressure transition tube and in the unibody master housing with test ports to verify seal integrity. Additionally, the presently claimed invention prevents exposure of the barrel, which creates safety and environmental hazards if a breach or internal wash or damage occurs.
When the mechanical locking mechanisms are attached or applied, the variable adjuster sleeve houses the high pressure variable transition tube and assembly to achieve a double barrier pressure seal and a double retention locking ring, which are not available in prior art. The claimed invention greatly improves the art of wellhead equipment isolation tools and the protection from high pressures, corrosive chemicals, and abrasive sand to-well control equipment, blowout preventers (BOPs), flow control valves, flow spools other equipment known in the industry by sealing and protecting from high well pump frack stimulation pressures, and to overcome the design shortcomings, safety and environmental concerns of the prior art.
It is the intention of the presently claimed invention to provide an isolation seal barrier for protection of well control equipment and safe operation for personnel and environmental protection while still accessing high-pressure fracking technology during the well stimulation process and treatment.
It is also a further object of the presently claimed invention to provide an isolation seal barrier for protection from high pressures, corrosive chemicals, and abrasive sand-to-well control equipment such as blowout preventers (BOPs), flow control valves that are secured and locked into position by a mechanical locking mechanism capable of sealing and providing a pressure protection barrier. It is a further object of the present invention to provide a safety and environmental protection to personnel and environment through engineering design.
In accordance with one aspect of the presently claimed invention, there is provided, an apparatus for protecting well control equipment from exposure to fluid pressures, abrasives, and corrosive fluids used in well treatment to stimulate production. The apparatus comprises a high pressure transition tube adapted to be inserted down through the well control equipment to an operative position. The high pressure transition tube has a top end and a bottom end, the high pressure transition tube bottom end including prep for a hollow nose bullet sealing assembly for sealing engagement in the wellhead casing seal with a top metal energizer ring seated on top of the casing seal bit guide. The assembly is compressed when weight or force is introduced compressing the seal between the steel energizer rings, thus, forcing an elastomer seal to compress and expand outward against the wall of the wellhead bore, thus, eliminating the need to have a controlled tolerance or pre-engineered measurements or dimensions such as are needed with o-ring style seals.
When the high pressure transition tube and hollow nose bullet seal are in the operative position, a mechanical lockdown mechanism detachably secures the high pressure transition tube to the well control equipment. The lockdown mechanism being adapted to ensure that the hollow nose seal assembly sealing body is securely seated against the top of the casing and in the wellhead secondary seal when the high pressure transition tube is in the operative position. The mechanical lockdown mechanism preferably includes a variable adjuster locking sleeve, high pressure variable transition tube, hollow nose seal assembly, and a unibody master housing that is manufactured to universal API 6A standards. The variable high pressure transition tube mechanical lockdown mechanism is mounted to a top of the well control equipment, and the variable tube housing adapter has a centered passage port to permit the installation and removal of the variable tube. The passage port provides housing for the high pressure variable tube sleeve that has machined thread for engaging the high pressure variable tube and a high pressure adapter or well control valve. The high pressure adapter or well control valve is adapted to secure and retain the high pressure tube and high pressure variable seal assembly in the operative position. The variable transition tube spiral thread length is adequate to ensure positive retention and safe operation at well stimulation fluid pressures such as 10,000 to 15,000 Pounds per Square Inch (PSI).
The high pressure variable pass-through tube has at least one external and one internal spiral thread, and one on the high pressure variable transition tube adjuster adapter. The high pressure variable transition tube adjuster adapter has a length adequate to provide a significant range of adjustment, preferably at least about 5″ (12.5 cm), to compensate for variations in a distance between a top of the closing equipment (valve and/or BOP), the secondary seal assembly, and bore wall of the tubing head assembly, where the high pressure variable seal assembly inserts into the casing seal prep profile and packs off. The mandrel may be cycled in and passed through the well control equipment using any type of mechanical push/pull mechanism for the insertion of high pressure variable tube assembly or wellhead saver. Once inserted, the high pressure variable tube assembly is securely locked in its operative position by adjusting the variable adjustment pressure adapter until it contacts the frack adapter head retainer mechanical locking mechanism, and is locked in the optimum position.
The presently claimed invention provides a method for protecting the tubing head wellhead assembly, well control equipment, and other equipment from exposure to abrasive, and corrosive fluids and pressures above the intended manufactured design during a well frack and stimulation process. The tool assembly comprises a variable high pressure transition tube, a unibody high pressure transition valve or frack valve adapter head designed to be inserted down through the well control equipment and connected to a top end variable adjuster locking sleeve adapter. The unibody high pressure transition valve or valve adapter head is adapted to and connected to the variable high pressure transition tube and protrudes above the unibody master housing, well control equipment, and the variable high pressure transition hollow nose bull seal. The variable high pressure transition hollow nose bull seal assembly end includes a wellhead through bore wall elastomer compression seal and at least one sliding sleeve energizer ring when inserted for sealing with a secondary back up compression energized seal. The secondary compression energized seal compresses with force against the wellhead through bore wall when the hollow nose bullet seal assembly and variable high pressure transition tube are locked into position.
A mechanical push/pull insertion mechanism is used for inserting the variable high pressure tube into and removes the variable high pressure tube in and out of the well control equipment. The mechanical push/pull insertion mechanism is supported by at least two elongated variable shank rods attached to the unibody master housing shank rod plate and integrated API flange. The unibody master housing API flange is sized to mate to the well control equipment for supporting the mechanical push/pull insertion mechanism in vertical and axial position set above the well control equipment and high pressure transition tube unibody master housing and shank rod plate. The shank rods and the mechanical push/pull mechanism are removable once the unibody pressure transition valve and variable high pressure transition tube and hollow nose bullet seal assembly are inserted through the well control equipment.
A primary advantage of the presently claimed invention is the use of a variable adjuster locking sleeve adapter. The variable adjuster locking sleeve adapter locking mechanism has several advantages that make it superior to the prior art. One primary advantage is the double barrier design that encapsulates and houses the variable high pressure transition tube, whereby the variable adjuster locking sleeve adapter allows the high pressure variable tube to pass and slide through, and up and down while maintaining a back pressure seal during the in and out installation process.
Another advantage of the presently claimed invention is that the high pressure transition tube is completely housed and sealed by the variable adjuster locking assembly. The variable adjuster locking sleeve adapter is designed with internal and external seals that can be externally hydraulically tested for seal integrity.
Another advantage not available in prior art is that the variable adjuster locking sleeve adapter is also fitted with metal to metal ring seal, that once locked down into place forms a double barrier seal. This is optimal because even if the high pressure variable tube is damaged, breached, or washed through, it is contained within the outer shell of the variable adjuster assembly with seals the contain pressure internally to safely protect personnel and the environment.
Other advantages of the presently claimed invention are quick connecting double retention for rods and low profile for easy access to well control equipment. In addition, the security provided by a mechanical double lockdown mechanism is independent and provides a back-up lock further securing to ensure retention of the high pressure transition tube that eliminates safety and environmental concerns.
Other advantages include the ability to pressure test high pressure transition tube seals for integrity, and a removable shank rod plate and adjustable shank rods are configured to fit different variations of equipment lengths, which reduces cost and offers versatility.
Furthermore, the separable shank plate's adjustable rods, the quick connect guides, and removable insertion tool reduces manufacturing and maintenance costs of the apparatus.
The accompanying drawings, which are incorporated into and form a part of the specification, illustrate several embodiments of the presently claimed invention, and together with the description, serve to explain the principles of the presently claimed invention. The drawings are only for the purpose of illustrating a preferred embodiment of the claimed invention and are not to be construed as limiting the presently claimed invention.
Variable high pressure transition isolation tool assembly 32 is also adapted with a variable adjuster locking sleeve 70 with spiral variable adjustable threads 28 that are provided externally for adjusting the sleeve up or down 92 into position to mate with the setting position of a unibody pressure transition control valve 52 and variable high pressure transition tube 32. Variable adjuster locking sleeve 70 is fitted with inner tube seal 100 and outer seal 102 to prevent escape or spill of any pressurized liquids that might be present should seal 78 and tube seal 30 be damaged or have hollow nose bullet seal body assemblies 94 that are mated with wellhead seal prep 86 leak. Hollow nose bullet seal body assembly 94 is fitted with external complementary spiral threads 56 and internal complimentary threads 58 that have at least one external elastomer seal 78 and lower energizer ring 80. Lower energizer ring 80 is installed by placing it over and sliding the upper external threads 56 and lowering it to no go stop 84. Elastomer compression seal 78 and upper energizer ring 82 are installed using the same steps.
Bullet nose hollow seal assembly 94 is installed into variable high pressure transition tube 32 by rotating complementary threads 56 and 58 until hollow nose bullet seal assembly 94 stops rotating and is fully engaged. When bullet nose hollow seal assembly 94 engages and is set inside wellhead seal prep 86 with lower energizer ring 80, it stops on top of wellhead seal bit guide 88. Force is applied by means of weight or hydraulic (not shown) to the top of variable high pressure transition tool 10 which forces upper energizer ring 82 to push against elastomer compression seal 78 and lower energizer ring 80 compressing and preloading the seal against the wellhead vertical wall. Variable adjuster locking sleeve 70 is usually pre-set to the lowest operation position of variable adjustment 74 by rotating clockwise or counter clockwise on threads 28 of the variable adjuster tube sleeve and master housing thread 29 to match the final optimum setting position of hollow nose seal assembly 94 and unibody pressure transition valve 52. Locking clamp 68 flange or winged connection (not shown) is installed and locked in the optimum position and clamp bolts 96 are installed and secured into position.
Variable adjuster locking sleeve 70 is fitted with well-known types or methods for locking clamping or bolting hub prep 68 and fitted with steel seal ring prep 40 as a backup pressure containment barrier if lower tube seal 102, 78 fails. Variable adjuster locking sleeve 70 is fitted with an inner seal 100 and outer seal 102 master housing seal 98 to prevent exposure and spills should tube seal 102, hollow bullet nose seals 76, or compression seal 78, and master housing seal 30 fail. Variable adjuster locking sleeve 70 also provides a passage bore for variable high pressure transition tube 32 to pass through and travel up and down or in and out of locking sleeve barrier bore 104. Variable adjuster locking sleeve 70 is fitted with an upper test port 106 to test master housing outer locking sleeve seal 98, 102 for seal integrity. Lower test port 108 provides for testing locking sleeve inner seal 100 and tube seal 30 for seal integrity.
The variable high pressure transition tool in
Piston polish rod 133 is attached to the top of the high pressure valve 52 by a connector so that mechanical force can be applied by pushing and applying force to top of unibody wireline valve adapter of well control to well control equipment 140 protector and the attached high pressure valve to stroke them in and out of the wellhead. When variable high pressure transition tube 32 is in the operative position shown in
As noted above, variable high pressure transition tube 32 has a variable length adjustment 74 as illustrated
As shown in
Although the claimed invention has been described in detail with particular reference to these preferred embodiments, other embodiments can achieve the same results. Variations and modifications of the presently claimed invention will be obvious to those skilled in the art and it is intended to cover in all such modifications and equivalents. The entire disclosures of all references, applications, patents, and publications cited above, are hereby incorporated by reference.
Claims
1. A variable valve adapter for a high pressure fracking stimulation tool comprising:
- a high pressure variable transition tube configured to make contact with a bit guide, secondary seal or bore machine prep;
- a variable lower nose isolation compression seal for seating against the high pressure variable transition tube; and
- a compression apparatus to compress the high pressure variable transition tube with the variable lower nose isolation compression seal and isolate flowing fluids from well head control equipment.
Type: Application
Filed: Oct 2, 2014
Publication Date: Apr 9, 2015
Inventor: Don Atencio (Farmington, NM)
Application Number: 14/504,556
International Classification: E21B 34/02 (20060101); E21B 33/03 (20060101); E21B 17/00 (20060101);