MANUFACTURE OF 1-SUBSTITUTED METHYLIDENE COMPOUNDS

Abstract

Compounds of the formula (I) wherein R2, A are certain substituents, Y is an ester group, a nitrile group or an amido group and Z is O, S or N′R2, and which compounds are, for example, useful as intermediates for pyrazole fungicides, can be prepared by the reaction of a compound of formula R2—C(O)—CH2Y, with an orthoformate HC—(OR3)3 in the presence of a base, especially in the presence of an amine, e.g. triethylamine

Description

This application claims priority to European application No. EP 12168163.9 filed on 16 May 2012, the whole content of this application being incorporated herein by reference for all purposes.

The present invention concerns a method for the manufacture of 1-substituted methylidene compounds.

1-substituted pyrazoles, e.g. 1-alkylpyrazoles, as is described in U.S. 2011/000962, are intermediates for fungicides.

Intermediates which can be used to provide such fungicides are compounds having the formula

In which R′ and R² are certain organic substituents and Y is an ester group, a nitrile group or an amido group.

Compounds of formula (I) can be manufactured in a process which comprises several steps. For example, a compound of formula R²—C(O)—CH₂Y is reacted with an orthoformate in the presence of a molar excess of an anhydride of a carboxylic acid, e.g. in the presence of acetic acid anhydride, to provide an intermediate alkoxymethylidene compound which in turn is reacted with a monosubstituted hydrazine to form the compound of formula (I). This is described on page 11 of WO 2012/010692. The use of an excess of an anhydride of a carboxylic acid in the reaction between the compound of formula R²—C(O)CH₂Y and the orthoformate provides a lot of waste.

Object of the present invention is to provide an improved process to provide methylidene compounds useful for the manufacture of pyrazoles.

The present invention provides a method for the manufacture of a compound of formula (I)

by the reaction of a compound of formula (II), R²—C(O)—CH₂Y, with an orthoformate of formula (III), HC—(OR³)₃ in the presence of a base wherein
R² is selected from C1 to C4 alkyl groups are substituted by one, two or three halogen atoms selected from the group consisting of F, Cl and Br or a CF₃ group;
R³ is C1 to C8 alkyl; C3 to C8 cycloalkyl; C2 to C8 alkenyl; benzyl or phenyl; C1 to C8 alkyl, C3 to C8 cycloalkyl, C2 to C8 alkenyl, benzyl or phenyl substituted by one or more groups selected from the group consisting of R′, X, OR′, SR′, NR′₂, SiR′₃, COOR′, C(O)R′, CN and CONR′₂ wherein R′ is H or a C1 to C12 group, and X is fluorine, chlorine, bromine and iodine, preferably fluorine or chlorine;
Y is selected from the group consisting of C(O)OR⁴, CN and C(O)NR⁵R⁶ wherein R⁴, R⁵ and R⁶ are independently of each other are selected from the group consisting of C1 to C12 alkyl; C3 to C8 cycloalkyl; C2 to C12 alkenyl; C2 to C12 alkynyl; C6 to C8 aryl; C7 to C19 arylalkyl; and C7 to C19 alkylaryl; each of which may be substituted by one or more groups selected from the group consisting of R′, X, OR′, SR′, NR′₂, SiR′₃, COOR′, C(O)R′, CN and CONR′₂ wherein R′ is H or a C1 to C12 group; and R⁵ and R⁶ together with the nitrogen atom to which they are attached may form a 5-membered or 6-membered ring which may optionally contain one or more further heteroatoms selected from the group consisting of O, S and an SO₂ group and which may be substituted by one or more groups selected from the group consisting of R′, X, OR′, SR′, NR′₂, SiR′₃, COOR′, C(O)R′, CN and CONR′₂ wherein R′ is H or a C1 to C12 group; and X is fluorine, chlorine, bromine and iodine, preferably fluorine or chlorine;
A is OR³ wherein R³ has the meaning given above;
Z is selected from the group consisting of O, S and N⁺R⁷R⁸ wherein R⁷ and R⁸ independently from each other are selected from the group consisting of C1 to C12 alkyl; C3 to C8 cycloalkyl; C2 to C12 alkenyl; C2 to C12 alkynyl; C6 to C8 aryl; C7 to C19 arylalkyl; and C7 to C19 alkylaryl; each of which may be substituted by one or more groups selected from the group consisting of R′, X, OR′, SR′, NR′₂, SiR′₃, COOR′, C(O)R′, CN and CONR′₂ wherein R′ is H or a C1 to C12 group; and R⁷ and R⁸ together with the nitrogen atom to which they are attached may form a 5-membered or 6-membered ring which may optionally contain one or more further heteroatoms selected from the group consisting of O, S and an SO₂ group and which may be substituted by one or more groups selected from the group consisting of R′, X, OR′, SR′, NR′₂, SiR′₃, COOR′, C(O)R′, CN and CONR′₂ wherein R′ is H or a C1 to C12 group; and X is fluorine, chlorine, bromine and iodine, preferably fluorine or chlorine; and when Z is N⁺R⁷R⁸ the positive charge is balanced by an anion, e.g. by a sulfate anion or Cl⁻.

R¹ preferably is C1 to C5 alkyl; or C1 to C5 alkyl, substituted by at least one halogen atom, and more preferably, R¹ is methyl, ethyl, n-propyl, i-propyl, n-butyl, s-butyl, t-butyl or n-pentyl. Especially preferably, R¹ is methyl or ethyl, most preferably, methyl.

Preferably, in the context of the present invention, R² is chloromethyl, dichloromethyl, trichloromethyl, fluoromethyl, difluoromethyl, trifluoromethyl, chlorobromomethyl, chlorofluoromethyl, chlorodifluoromethyl, fluorodichloromethyl, 1-fluoroethyl, 2-fluoroethyl, 2,2-difluoroethyl, 2,2,2-trifluoroethyl, 1-chloroethyl, 2,2-dichloroethyl, 1,2-dichloroethyl, 2-chlorofluoroethyl, 2-chloro-2,2-difluoroethyl, 2,2-dichloro-2-fluoroethyl, 2,2,2-trichloroethyl, pentafluoroethyl and 1,1,1-trifluoro-prop-2-yl; especially preferably, R² is CH₂F, CHF₂, CClF₂ or CF₃. In many fungicidal pyrazoles, R² is CHF₂. Thus, in the frame of the present invention, R² is most preferably CClF₂ or CHF₂. If R² is CClF₂, it can be reduced to CHF₂ as described in WO 2012/010692 using hydrides, Zn/alcohol or H₂/catalyst, e.g. Pd.

Preferably, Z is O.

Preferably, Y is C(O)OR⁴ wherein R⁴ is a C1 to C5 alkyl group.

More preferably, R¹ is methyl or ethyl, R² is CHF₂, CClF₂ or CF₃, and R³ is methyl or ethyl.

Preferably, R³, R⁴, R⁵, R⁶, R⁷ and R⁸ are methyl, ethyl, propyl or butyl, and especially, methyl or ethyl.

Especially preferably, R¹ is methyl, R² is CHF₂, CClF₂ or CF₃, and R³ and R⁴ are methyl or ethyl.

The base may be any inorganic or organic Brønstedt base.

Inorganic bases can for instance be selected from alkali metal phosphates, acetates, hydroxides, carbonates and hydrogen carbonates; for example, K₂CO₃, Cs₂CO₃, Na₂CO₃, NaHCO₃, K₃PO₄, NaOAc, NaOH, LiOH or KOH are useful inorganic bases.

Organic bases are preferred. Preferred organic bases comprise at least one 3-coordinated N atom.

For example, amines having the formula (IV), NR⁹R¹⁰R¹¹, are suitable.

According to one embodiment, R⁹, R¹⁰ and R¹¹ are the same or different and are H or C1 to C10 alkyl with the proviso that at least one of R⁹, R¹⁰ and R¹¹ is not H. Preferably, R⁹, R¹⁰ and R¹¹ are C1 to C3 alkyl; especially preferably, R⁹, R¹⁰ and R¹¹ are ethyl.

According to another embodiment, at least R⁹ and R¹⁰ form a saturated ring with 3 to 8 members; R¹¹ is H or C1 to C10 alkyl. The saturated ring may comprise one or more hetero atoms, selected from N, O and S. Examples are aziridine, pyrrolidine, piperidine, N-methylpyrolidine, N-methylpiperidine and piperazine, and morpholine. Examples for aromatic amines are, for example, imidazole, pyridine, pyrimidine, dimethylaminopyridine; but other aromatic amines may also be used.

According to still another embodiment, R⁹ forms a saturated or unsaturated ring with 5 to 8 members; R¹⁰ and R¹¹ are H or C1 to C10 alkyl. Examples are cyclohexylamine, aniline and methylaniline.

According to another embodiment, R⁹, R¹⁰ and R¹¹ form a cyclic system. Examples are 1,5-diazabicyclo[4.3.0]non-5-ene (DBN) and 1,8-diazabicyclo[5.4.0]undec-7-ene (DBU).

Trialkylamines wherein R⁹, R¹⁰ and R¹¹ are C1 to C4 alkyl, more preferably, C1 to C3 alkyl, and most preferably are methyl or ethyl, are especially preferred.

The base, especially the amine, is preferably applied in catalytically amounts. Preferably, the molar ratio between the base, especially the amine, and the compound of formula (II) is equal to or greater than 0.001:1. Preferably, it is equal to or lower than 0.1:1. A preferred range for the molar ratio of base and the compound of formula (II) is from 0.001:1 to 0.1:1, and more preferably, it is from 0.001:1 to 0.05:1.

The reaction between the compound of formula (II) and (III) is performed at a temperature which allows for a reasonably fast reaction. Preferably, the temperature is equal to or greater than 80° C. More preferably, it is equal to or greater than 90° C. Especially preferably, it is equal to or greater than 100° C.

The upper limit of the reaction temperature is selected such that no undesired amounts of side reactions take place. Often, the reaction is performed at a temperature equal to or lower than 180° C., preferably, equal to or lower than 160° C.

If desired, the reaction between compounds of formula (II) and (III) can be performed in the presence of one or more high boiling solvents, for example, in the presence of at least one solvent selected from the group consisting of aprotic organic solvents. According to a preferred embodiment, an excess of the compound of formula (III) is applied as solvent. Triethylorthoformate is the preferred compound of formula (III), and thus, it is the especially preferred solvent.

In said reaction between the compounds of formulae (II) and (III), an alcohol R³OH is formed. The alcohol is generally removed from the reaction equilibrium by distillation. The alcohol is often very pure and must not be dumped, can be used as such, e.g. in chemical processes as reactant or solvent.

The reaction can be performed under ambient pressure, in a vacuum or at a pressure higher than ambient pressure. Since, as mentioned above, an alcohol R³OH is removed from the reaction, the reaction preferably is performed at ambient pressure or under applying a vacuum.

If desired, the reaction can be performed in the presence of an inert gas, e.g. in the presence of N₂.

The reaction temperature generally is selected such that the reaction is performed reasonably fast with low side reactions, if any. It may be dependent from the starting materials and the base used. Preferably, the reaction temperature is equal to or higher than 80° C. Preferably, it is equal to or lower than 180° C. A preferred range for the reaction temperature is from 80 to 150° C.

The reaction time may be dependent from the reaction temperature, the starting materials and the base used. It may range from 1 minute to 5 hours. Often, it will be from 30 minutes to 3 hours.

If desired, the working up of the resulting reaction mixture can be performed according to methods known in the art. For example, solvent can be evaporated off, and the desired compound of formula (I) can be isolated and purified by distillation under a vacuum. But due to the high purity of the product after solvent removal, an additional step of purification is not necessary.

The compounds of formula (I) can be reacted, for example, as is described in WO 2012/010692, with monosubstituted hydrazines under cyclization to form the pyrazoles having the formula

Wherein R¹, R² and Y have the meaning given above. Such pyrazoles are precursors of fungicidal active compounds; see for example, U.S. 2011/0009642 and WO 03/070705. Often, in fungicides, the 3-halo group is CHF₂. Thus, if a pyrazole compound is produced having a CClF₂ group, this group can be reduced to form a difluoromethyl group. The reduction can be performed as described in WO 2012010692 using metal hydrides, H₂/catalyst (e.g. H₂/Pd) or metal/hydrogen source, e.g. Zn/ethanol.

The advantages of the method of the invention are, i.a., a lower energy consumption because the reaction between the ester and the orthoformate can be performed at a lower temperature and with a faster reaction rate, no waste production because no acetic acid anhydride (or any other anhydride) is necessary, nearly one equivalent of triethylorthoformate is consumed, and the yield is near quantitative and the purity of the product is exceptional.

Should the disclosure of any patents, patent applications, and publications which are incorporated herein by reference conflict with the description of the present application to the extent that it may render a term unclear, the present description shall take precedence.

The following examples are intended to explain the invention in further detail without the intention to limit it.

General remarks:

Triethylorthoformate (TEOF) is commercially available. Ethyl difluorochloroacetate (ECDFAA) is commercially available from Solvay Fluor GmbH, Hannover /Deutschland.

EXAMPLE 1

Manufacture of 4-chloro-2-[1-ethoxy-meth-(Z)-ylidene]-4,4-difluoro-3-oxo-butyric acid ethyl Ester (“EME-CDFAA”)

Triethylorthoformate (37 g=0.25 mol), ECDFAA (10 g=50 mmol) and triethylamine (15.6 mg=0.15 mmol) were given into a flask equipped with a Liebig condenser suitable for vacuum distillation. The resulting mixture was heated to 110° C. The pressure was lowered to 300 mbar, and ethanol formed was distilled off. After 3 hours, the ECDFAA was completely consumed and converted to the desired EME-CDFAA, and any remaining ethanol was evaporated off. The resulting mixture was then brought to 100° C., and the pressure was lowered slowly from 300 mbar to 10 mbar to distill off any excess of the triethyl orthoformate. 12.2 g of an amber-yellow oil with a purity of 99% (determined by gas chromatography) remained in the flask. The raw product could be used immediately without further purification for the next reaction step.

¹H NMR (500 MHz, CHLOROFORM-d), δ ppm (the spectrum shows a ratio of E to Z compound of 1:2):1.25-1.35 (4 t, 6 H); 4.20-4.38 (4 q, 4 H) and 7.76 (bs, 1 H).

EXAMPLE 2 (COMPARISON EXAMPLE)

Manufacture of 4-chloro-2-[1-ethoxy-meth-(Z)-ylidene]-4,4-difluoro-3-oxo-butyric acid ethyl Ester (“EME-CDFAA”) using acetic acid anhydride

Triethylorthoformate (415 g =2.15 mol), ECDFAA (280 g=1.4 mol) and acetic acid anhydride (428 g=4.2 mol) were given into a flask equipped with a vacuum distillation cooler. The resulting mixture was heated to 135° C. (outer temperature. Slowly, formed light boilers were distilled off. After 9 hours, the mixture was heated to 110° C. under slowly lowering the pressure from ambient pressure to a vacuum of 10 mbar; all light boilers were distilled out of the reaction mixture. A yellow-brown liquid with a purity of 87% (determined by gas chromatography) remained in the flask. The raw product could be used immediately without further purification for the next reaction step.

¹H NMR (500 MHz, CHLOROFORM-d), δ ppm (the spectrum shows a ratio of E to Z compound of 1:2.5): 1.25-1.35 (4 t, 6 H); 4.20-4.38 (4 q, 4 H) and 7.76 (bs, 1 H).

Claims

1. A method for the manufacture of a compound of formula (I) by the reaction of the method comprising: reacting a compound of formula (II), R2—C(O)—CH2Y, with an orthoformate of formula (III), HC—(OR3)3 in the presence of a base wherein

R2 is selected from C1 to C4 alkyl groups are substituted by one, two or three halogen atoms selected from the group consisting of F, Cl and Br or a CF3 group;

R3 is C1 to C8 alkyl; C3 to C8 cycloalkyl; C2 to C8 alkenyl; benzyl or phenyl; C1 to C8 alkyl, C3 to C8 cycloalkyl, C2 to C8 alkenyl, benzyl or phenyl substituted by one or more groups selected from the group consisting of R′, X, OR′, SR′, NR′2, SiR′3, COOR′, C(O)R′, CN and CONR′2 wherein R′ is H or a C1 to C12 group, and X is fluorine, chlorine, bromine and iodine;

Y is selected from the group consisting of C(O)OR4, CN and C(O)NR5R6 wherein R4, R5 and R6 are independently of each other are selected from the group consisting of C1 to C12 alkyl; C3 to C8 cycloalkyl; C2 to C12 alkenyl; C2 to C12 alkynyl; C6 to C8 aryl; C7 to C19 arylalkyl; and

C7 to C 19 alkylaryl; each of which may be substituted by one or more groups selected from the group consisting of R′, X, OR′, SR′, NR′2, SiR′3, COOR′, C(O)R′, CN and CONR′2 wherein R′ is H or a C1 to C12 group; and R5 and R6 together with the nitrogen atom to which they are attached may form a 5-membered or 6-membered ring which may optionally contain one or more further heteroatoms selected from the group consisting of O, S and an SO2 group and which may be substituted by one or more groups selected from the group consisting of R′, X, OR′, SR′, NR′2, SiR′3, COOR′, C(O)R′, CN and CONR′2 wherein R′ is H or a C1 to C12 group; and X is fluorine, chlorine, bromine and iodine;

A is OR3 wherein R3 has the meaning given above;

Z is selected from the group consisting of O, S and N+R7R8 wherein R7 and R8 independently from each other are selected from the group consisting of C1 to C12 alkyl; C3 to C8 cycloalkyl; C2 to C12 alkenyl; C2 to C12 alkynyl; C6 to C8 aryl; C7 to C19 arylalkyl; and C7 to C19 alkylaryl; each of which may be substituted by one or more groups selected from the group consisting of R′, X, OR′, SR′, NR′2, SiR′3, COOR′, C(O)R′, CN and CONR′2 wherein R′ is H or a C1 to C12 group; and R7 and R8 together with the nitrogen atom to which they are attached may form a 5-membered or 6-membered ring which may optionally contain one or more further heteroatoms selected from the group consisting of O, S and an SO2 group and which may be substituted by one or more groups selected from the group consisting of R′, X, OR′, SR′, NR′2, SiR′3, COOR′, C(O)R′, CN and CONR′2 wherein R′ is H or a C1 to C12 group; and X is fluorine, chlorine, bromine and iodine;

and when Z is N+R7R8 the positive charge is balanced by an anion.

2. The method of claim 1 wherein R1 is an organic substituent selected from the group consisting of C1 to C5 alkyl.

3. The method of claim 1 wherein Z is O.

4. The method of anyone of claim 1 wherein Y is C(O)OR3 wherein R3 is a C1 to C5 alkyl group.

5. The method of claim 1 wherein R2 is selected from the group consisting of chloromethyl, dichloromethyl, trichloromethyl, fluoromethyl, difluoromethyl, trifluoromethyl, chlorobromomethyl, chlorofluoromethyl, chlorodifluoromethyl, fluorodichloromethyl, 1-fluoroethyl, 2-fluoroethyl, 2,2-difluoroethyl, 2,2,2-trifluoroethyl, 1-chloroethyl, 2,2-dichloroethyl, 1,2-dichloroethyl, 2-chlorofluoroethyl, 2-chloro-2,2-difluoroethyl, 2,2-dichloro-2-fluoroethyl, 2,2,2-trichloroethyl, pentafluoroethyl and 1,1,1-trifluoro-prop-2-yl.

6. The method of claim 1 wherein R2 is CClF2.

7. The method of claim 1 wherein R3, R4, R5, R6, R7 and R8 are C1 to C5 alkyl.

8. The method of claim 1 wherein the base is NH3 or an organic base.

9. The method of claim 1 wherein the organic base is selected from primary, secondary and tertiary amines.

10. The method of claim 1 wherein the base is selected from amines having the formula (IV), NR9R10R11, wherein R9, R10 and R11 are the same or different and are H or C1 to C10 alkyl with the proviso that at least one of R9, R10 and R11 is not H; or wherein at least R9 and R10 form a saturated ring with 3 to 8 members which optionally may contain one or more hetero atoms selected from the group consisting of N, O and S, and R11 is H or C1 to C10 alkyl; or wherein R9 forms a saturated or unsaturated ring with 5 to 8 members; R10 and R11 are H or C1 to C10 alkyl.

11. The method of claim 10 wherein R9, R10 and R11 are C1 to C3 alkyl.

12. The method of claim 11 wherein R9, R10 and R11 are ethyl.

13. The method of claim 1 wherein the molar ratio of base and the compound of formula (II) is from 0.001:1 to 0.1:1.

14. The method of claim 1 wherein the reaction temperature is from 80 to 150° C.

15. (canceled)

16. The method of claim 1, wherein when Z is N+R7R8 the positive charge is balanced by a sulfate anion or Cl−.

17. A process for the manufacture of an agriculturally and/or pharmaceutically active compound active compound or an intermediate for an agriculturally and/or pharmaceutically active compound, comprising the steps of

a) preparing a compound of formula (I) according to the process of claim 1 and

b) further converting the compound of formula (I) obtained in step (a) into the agriculturally and/or pharmaceutically active compound or the intermediate for an agriculturally and/or pharmaceutically active compound.

18. The process according to claim 17, wherein the agriculturally and/or pharmaceutically active compound is a fungicide.