REFRIGERATOR APPLIANCE AND AN ICE MAKING ASSEMBLY FOR A REFRIGERATOR APPLIANCE
A refrigerator appliance and an ice making assembly for the same are provided. The ice making assembly includes an ice formation panel, a chilled air duct and a water distribution manifold. The ice formation panel may be cooled by chilled air passing through the chilled air duct, and the water distribution panel may direct liquid water over the ice formation panel. Ice cubes can be formed on the ice formation panel from the liquid water.
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The present subject matter relates generally to refrigerator appliances and ice makers for the same.
BACKGROUND OF THE INVENTIONCertain refrigerator appliances include an ice maker. To produce ice, liquid water is directed to the ice maker and frozen. A variety of ice types can be produced depending upon the particular ice maker used. For example, certain ice makers include a mold body for receiving liquid water. Within the mold body, liquid water freezes to form ice cubes. Such ice makers can also include a heater and/or an auger for harvesting ice cubes from the mold body.
Freezing water within a mold body to form ice cubes has certain drawbacks. For example, ice cubes produced in such a manner can be cloudy or opaque, and certain consumers prefer clear ice cubes. In addition, harvesting ice cubes from the mold body with the heater and auger can be energy intensive such that an efficiency of an associated refrigerator appliance is decreased. Ice formation within the mold body can also be relatively slow such that maintaining a sufficient supply of ice cubes during periods of high demand is difficult. Further, ice makers with mold bodies can occupy large volumes of valuable space within refrigerator appliances.
Accordingly, an ice making assembly for a refrigerator appliance with features for generating relatively clear ice cubes would be useful. In addition, an ice making assembly for a refrigerator appliance with features for generating ice cubes quickly and/or efficiently would be useful. Also, an ice making assembly for a refrigerator appliance that occupies a relatively small volume within the refrigerator appliance would be useful.
BRIEF DESCRIPTION OF THE INVENTIONThe present subject matter provides a refrigerator appliance and an ice making assembly for the same. The ice making assembly includes an ice formation panel, a chilled air duct and a water distribution manifold. The ice formation panel may be cooled by chilled air passing through the chilled air duct, and the water distribution panel may direct liquid water over the ice formation panel. Ice cubes can be formed on the ice formation panel from the liquid water. Additional aspects and advantages of the invention will be set forth in part in the following description, or may be apparent from the description, or may be learned through practice of the invention.
In a first exemplary embodiment, a refrigerator appliance is provided. The refrigerator appliance includes a cabinet that defines a chilled chamber, a door mounted to the cabinet and an ice making assembly is mounted to the door. The ice making assembly includes an ice formation panel having a front surface and a back surface. The ice formation panel extends between a top portion and a bottom portion. The ice formation panel defines a plurality of channels at the front surface of the ice formation panel. A chilled air duct is positioned at the back surface of the ice formation panel. A water distribution manifold is positioned at the top portion of the ice formation panel. The water distribution manifold has a plurality of outlets. Each outlet of the plurality of outlets is aligned with a respective one of the plurality of channels of the ice formation panel. A water collection sump is positioned at the bottom portion of the ice formation panel.
In a second exemplary embodiment, an ice making assembly for a refrigerator appliance is provided. The ice making assembly includes an ice formation panel having a front surface and a back surface. The ice formation panel extends between a top portion and a bottom portion. The ice formation panel defines a plurality of channels at the front surface of the ice formation panel. A chilled air duct is positioned at the back surface of the ice formation panel. A water distribution manifold is positioned at the top portion of the ice formation panel. The water distribution manifold has a plurality of outlets. Each outlet of the plurality of outlets is aligned with a respective one of the plurality of channels of the ice formation panel. A water collection sump is positioned at the bottom portion of the ice formation panel.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
Refrigerator doors 128 are rotatably hinged to an edge of housing 120 for selectively accessing fresh food chamber 122. In addition, a freezer door 130 is arranged below refrigerator doors 128 for selectively accessing freezer chamber 124. Freezer door 130 is coupled to a freezer drawer (not shown) slidably mounted within freezer chamber 124. Refrigerator doors 128 and freezer door 130 are shown in a closed configuration in
Refrigerator appliance 100 also includes a dispensing assembly 140 for dispensing liquid water and/or ice. Dispensing assembly 140 includes a dispenser 142 positioned on or mounted to an exterior portion of refrigerator appliance 100, e.g., on one of doors 128. Dispenser 142 includes a discharging outlet 144 for accessing ice and liquid water. An actuating mechanism 146, shown as a paddle, is mounted below discharging outlet 144 for operating dispenser 142. In alternative exemplary embodiments, any suitable actuating mechanism may be used to operate dispenser 142. For example, dispenser 142 can include a sensor (such as an ultrasonic sensor) or a button rather than the paddle. A user interface panel 148 is provided for controlling the mode of operation. For example, user interface panel 148 includes a plurality of user inputs (not labeled), such as a water dispensing button and an ice-dispensing button, for selecting a desired mode of operation such as crushed or non-crushed ice.
Discharging outlet 144 and actuating mechanism 146 are an external part of dispenser 142 and are mounted in a dispenser recess 150. Dispenser recess 150 is positioned at a predetermined elevation convenient for a user to access ice or water and enabling the user to access ice without the need to bend-over and without the need to open doors 128. In the exemplary embodiment, dispenser recess 150 is positioned at a level that approximates the chest level of a user.
As may be seen in
During operation of ice making assembly 160, chilled air from the sealed system cools components of ice making assembly 160 to or below a freezing temperature of liquid water. Thus, ice making assembly 160 is an air cooled ice making assembly. Chilled air from the sealed system also cools ice storage bin 164. In particular, air around ice storage bin 164 can be chilled to a temperature above the freezing temperature of liquid water, e.g., to about the temperature of fresh food chamber 122, such that ice cubes in ice storage bin 164 melt over time due to being exposed to air having a temperature above the freezing temperature of liquid water. In addition, ice making assembly 160 may be also be exposed to air having a temperature above the freezing temperature of liquid water. As an example, air from fresh food chamber 122 can be directed into sub-compartment 162 such that ice making assembly 160 and/or ice storage bin 164 is exposed to air from fresh food chamber 122.
Liquid water generated during melting of ice cubes in ice storage bin 164, is directed out of ice storage bin 164. In particular, turning back to
Access door 166 is hinged to refrigerator door 128. Access door 166 permits selective access to sub-compartment 162. Any manner of suitable latch 168 is configured with sub-compartment 162 to maintain access door 166 in a closed position. As an example, latch 168 may be actuated by a consumer in order to open access door 166 for providing access into sub-compartment 162. Access door 166 can also assist with insulating sub-compartment 162.
As may be seen in
A plurality of, e.g., horizontal, projections 222 are disposed or positioned within channels 220. Projections 222 assist with hindering or preventing bridging of ice cubes 280. Thus, projections 222 can assist with keeping ice cubes 280 separate or distinct. As shown in
Ice making assembly 200 also includes chilled air duct 230. Chilled air duct 230 is positioned at or adjacent back surface 214 of ice formation panel 210. Thus, chilled air duct 230 is positioned opposite channels 220 on ice formation panel 210. Chilled air duct 230 defines an interior volume 232, an entrance 234 and an exit 236. Chilled air duct 230 is configured or arranged for receiving a flow of chilled air, e.g., from supply conduit 180 and evaporator 178 (
A water distribution manifold 240 is positioned at or adjacent top portion 216 of ice formation panel 210. Water distribution manifold 240 has or defines a plurality of outlets 242. Each outlet of outlets 242 is aligned with a respective one of channels 220. In particular, each outlet of outlets 242 may be positioned, e.g., directly, above the respective one of channels 220. Liquid water within water distribution manifold 240 can flow out of outlets 242 into channels 220. Due to chilled air within interior volume 232 of chilled air duct 230, ice formation panel 210 is chilled to or below the freezing temperature of water such that liquid water flowing within channels 220 can freeze on ice formation panel 210 and form ice cubes 280 on ice formation panel 210. Ice cubes 280 can have any suitable shape. For example, ice cubes 280 may be crescent shaped.
Ice making assembly 200 can be exposed to or operate within air having a temperature greater than a freezing temperature of liquid water. Thus, liquid water within water distribution manifold 240 can be hindered from freezing during operation of ice making assembly 200. However, as discussed above, chilled air within chilled air duct 230 can permit formation of ice cubes 280 on ice formation panel 210, e.g., despite ice making assembly 200 being exposed to or operating within air having a temperature greater than a freezing temperature of liquid water.
A water collection sump 250 is positioned at bottom portion 218 of ice formation panel 210. In particular, water collection sump 250 may be positioned, e.g., directly, below channels 220 of ice formation panel 210. Thus, water collection sump 250 can receive liquid water runoff from channels 220 during operation of ice making assembly 200. A grate 254 is also positioned at bottom portion 218 of ice formation panel 210. Grate 254 may also be positioned, e.g., directly, above water collection sump 250. Grate 254 is oriented for directing harvested ice cubes 280 away from water collection sump 250. For example, grate 254 may be sloped downwardly away from ice formation panel 210 such that harvested ice cubes 280 impact grate 254 rather than falling into water collection sump 250.
By forming ice cubes 280 on ice formation panel 210 with circulating water, ice cubes 280 produced with ice making assembly 200 can be relatively clear or unclouded, e.g., due to collection of impurities or particles within water collection sump 250. In addition, ice making assembly 200 can generate ice cubes 280 quickly and/or efficiently, e.g., while occupying a relatively small volume within refrigerator appliance 100.
Ice making assembly 200 also includes a plurality of fins 260. Each fin of fins 260 is mounted to ice formation panel 210, e.g., at back surface 214 of ice formation panel 210. In addition, fins 260 are positioned with a respective one of openings 238. Fins 260 can assist with cooling ice formation panel 210, e.g., by facilitating or assisting heat transfer between chilled air in interior volume 232 of chilled air duct 230 and ice formation panel 210. Fins 260 can be constructed of or with any suitable, e.g., conductive, material. For example, fins 260 may be constructed of or with aluminum or stainless steel.
As may be seen in
Turning back to
Ice making assembly 200 can further include a drain conduit 274. Drain conduit 274 extends between water collection sump 250 and evaporation pan 172 (
It should be understood that front surface 212 of ice formation panel 210 need not be planar in alternative exemplary embodiments. For example, front surface 212 of ice formation panel 210 can define or be constructed with a grid, e.g., of conductive material, such as aluminum or copper, within channels 220. Horizontal partitions of the grid can be angled downward. In such exemplary embodiments, liquid water from water distribution manifold 240 flows into each grid cell of the grid, and at least a portion of the liquid water freezes within each grid cell to form a, e.g., cube shaped, ice cube therein.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Claims
1. A refrigerator appliance, comprising:
- a cabinet defining a chilled chamber;
- a door mounted to the cabinet;
- an ice making assembly mounted to the door, the ice making assembly comprising an ice formation panel having a front surface and a back surface, the ice formation panel extending between a top portion and a bottom portion, the ice formation panel defining a plurality of channels at the front surface of the ice formation panel; a chilled air duct positioned at the back surface of the ice formation panel; a water distribution manifold positioned at the top portion of the ice formation panel, the water distribution manifold having a plurality of outlets, each outlet of the plurality of outlets aligned with a respective one of the plurality of channels of the ice formation panel; and a water collection sump positioned at the bottom portion of the ice formation panel.
2. The refrigerator appliance of claim 1, further comprising an evaporator configured for generating cooled air and a supply conduit, the chilled air duct defining an interior volume, the supply conduit extending between the evaporator and the chilled air duct such that the supply conduit is configured for directing the cooled air from the evaporator into the interior volume of the chilled air duct.
3. The refrigerator appliance of claim 2, wherein the chilled air duct defines a plurality of openings, each opening of the plurality of openings extending between the interior volume of the chilled air duct and the back surface of the ice formation panel opposite a respective one of the plurality of channels of the ice formation panel.
4. The refrigerator appliance of claim 3, wherein the ice making assembly further comprises a plurality of fins, each fin mounted to ice formation panel at the back surface of the ice formation panel and positioned within a respective one of the plurality of openings.
5. The refrigerator appliance of claim 4, wherein the ice making assembly further comprises a heating element mounted to the plurality of fins.
6. The refrigerator appliance of claim 4, wherein each fin of the plurality of fins extends from the back surface of the ice formation panel into the interior volume of the chilled air duct.
7. The refrigerator appliance of claim 1, wherein the ice making assembly further comprises a plurality of substantially horizontal projections, each horizontal projection of the plurality of horizontal projections mounted to the ice formation panel within a respective one of the plurality of channels of the ice formation panel.
8. The refrigerator appliance of claim 1, wherein the ice making assembly further comprises a circulation pump and a circulation conduit, the circulation conduit extending between the water collection sump and the water distribution manifold, the circulation pump configured for selectively pumping water from the water collection sump to the water distribution manifold through the circulation conduit.
9. The refrigerator appliance of claim 1, further comprising a drain conduit and an evaporation pan, the evaporation pan positioned within a mechanical chamber defined by the cabinet, the drain conduit extending between the water collection sump and the evaporation pan such that excess water within the water collection sump is directed into the evaporation pan via the drain conduit.
10. The refrigerator appliance of claim 1, further comprising a drain conduit and a drain, the drain conduit extending between the water collection sump and the drain such that excess water within the water collection sump is directed to the drain.
11. The refrigerator appliance of claim 1, wherein the ice formation panel is constructed with stainless steel.
12. An ice making assembly for a refrigerator appliance, comprising:
- an ice formation panel having a front surface and a back surface, the ice formation panel extending between a top portion and a bottom portion, the ice formation panel defining a plurality of channels at the front surface of the ice formation panel;
- a chilled air duct positioned at the back surface of the ice formation panel;
- a water distribution manifold positioned at the top portion of the ice formation panel, the water distribution manifold having a plurality of outlets, each outlet of the plurality of outlets aligned with a respective one of the plurality of channels of the ice formation panel; and
- a water collection sump positioned at the bottom portion of the ice formation panel.
13. The ice making assembly of claim 12, further comprising an evaporator configured for generating cooled air and a supply conduit, the chilled air duct defining an interior volume, the supply conduit extending between the evaporator and the chilled air duct such that the supply conduit is configured for directing the cooled air from the evaporator into the interior volume of the chilled air duct.
14. The ice making assembly of claim 12, wherein the chilled air duct defines an interior volume and a plurality of openings, each opening of the plurality of openings extending between the interior volume of the chilled air duct and the back surface of the ice formation panel opposite a respective one of the plurality of channels of the ice formation panel.
15. The ice making assembly of claim 14, wherein the ice making assembly further comprises a plurality of fins, each fin mounted to ice formation panel at the back surface of the ice formation panel and positioned within a respective one of the plurality of openings.
16. The ice making assembly of claim 15, wherein the ice making assembly further comprises a heating element mounted to the plurality of fins.
17. The ice making assembly of claim 15, wherein each fin of the plurality of fins extends from the back surface of the ice formation panel into the interior volume of the chilled air duct.
18. The ice making assembly of claim 12, wherein the ice making assembly further comprises a plurality of substantially horizontal projections, each horizontal projection of the plurality of horizontal projections mounted to the ice formation panel within a respective one of the plurality of channels of the ice formation panel.
19. The ice making assembly of claim 12, wherein the ice making assembly further comprises a circulation pump and a circulation conduit, the circulation conduit extending between the water collection sump and the water distribution manifold, the circulation pump configured for selectively pumping water from the water collection sump to the water distribution manifold through the circulation conduit.
20. The ice making assembly of claim 12, wherein the ice making assembly further comprises a drain conduit and a drain, the drain conduit extending between the water collection sump and the drain such that excess water within the water collection sump is directed to the drain.
Type: Application
Filed: Nov 19, 2013
Publication Date: May 21, 2015
Applicant: General Electric Company (Schenectady, NY)
Inventor: Charles Benjamin Miller (Louisville, KY)
Application Number: 14/083,782
International Classification: F25C 1/00 (20060101);