SOCKET DRIVE IMPROVEMENT
Sockets, for example, hexagon sockets, dodecagonal sockets, and splined sockets, that have inner surface geometries adapted to engage a flank of a fastener at a point away from a corner of the fastener. In general, the sockets engage the flank of the fastener at a distance of about 30 to 60 percent of half a length of the flank away from the corner of the fastener. This increases the strength and life of the socket, reduces a risk of the fastener becoming locked or stuck in the socket, and reduces the risk of the fastener being stripped or the socket slipping on the fastener.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 61/904,754, Socket Drive Improvement, filed Nov. 15, 2013, the content of which is incorporated herein by reference in its entirety.
TECHNICAL FIELDThe present application relates generally to tools for driving fasteners, and in particular to sockets and drives for tools.
BACKGROUNDA variety of wrenches and tools are commonly used to apply torque to a workpiece, such as a threaded fastener. The workpiece may be any number of different sizes and shapes and fitments. Accordingly, many tools include a driver adapted to mate with one or more different adapters, such as sockets, to engage and rotate the different workpieces. For example, for a typical bolt having a hex head, inner walls of a hexagonally shaped socket engage the fastener at or very near the corners of the fastener head, thereby allowing the tool to impart torque to the workpiece. However, due to this engagement, the socket may become pre-maturely fatigued and fail due to repeated stress being placed on the socket walls from the corners of the fastener. In addition, upon application of torque to the fastener, the fastener can become frictionally locked in the socket due to minor amounts of rotation of the fastener within the socket or easily stripped due to inadequate head to socket interaction.
SUMMARYThe present application relates to sockets, for example, hexagon sockets, double hexagon sockets, and spline sockets, adapted to engage fasteners at a location further from a corner of the fasteners, relative to conventional sockets. By shifting the point of contact or engagement of the socket and fastener head away from the corners of the fastener head, the strength and life of the socket is increased, and the risk of the fastener becoming frictionally locked in the socket or stripped by the socket is decreased.
In an embodiment, a hexagonal socket includes an axial bore having a generally hexagonal cross section with six longitudinal sidewalls that extend between six corresponding recesses. Each of the sidewalls includes a first straight portion disposed between two second straight portions that are angularly displaced by about 5-7 degrees with respect to the first portion. The second portions also have a length equal to about 20-30 percent of a length of the first portion. It has been shown that this geometry of the socket provides for a contact point between the sidewalls, substantially at an intersection of a second portion with the first portion, and a flank of a head of a fastener that is a distance of about 30 to 60 percent of half a length of the flank away from a corner of the head of the fastener, thus increasing the surface area of contact and life expectancy of the socket and fastener head.
In another embodiment, a dodecagonal type socket includes an axial bore having a generally dodecagonal cross-section with twelve longitudinal sidewalls extending between twelve corresponding recesses. Each of the sidewalls includes a first portion and a second portion that are angularly displaced by about 40-45 degrees relative to each other. This geometry of the socket provides for a contact point between the socket, substantially at an intersection of the first and second portions, and a flank of a head of a fastener that is a distance of about 30 to 60 percent of half a length of the flank away from a corner of the head of the fastener, thus increasing the surface area of contact and life expectancy of the socket.
In another embodiment, a splined socket includes an axial bore having twelve longitudinal sidewalls between twelve corresponding recesses. Each of the sidewalls includes a first portion and a second portion that are angularly displaced by about 40-45 degrees. This geometry of the bore provides for a contact point between the socket, proximal to an intersection of the first and second portions, and a flank of a head of a fastener that is a distance of about 30 to 60 percent of half a length of the flank away from a corner of the head of the fastener, thus increasing the surface area of contact and life expectancy of the socket.
Embodiments of devices and methods are illustrated in the figures of the accompanying drawings which are meant to be exemplary and not limiting, in which like references are intended to refer to like or corresponding parts, and in which:
Detailed embodiments of devices and methods are disclosed herein. However, it is to be understood that the disclosed embodiments are merely exemplary of the devices and methods, which may be embodied in various forms. Therefore, specific functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative example for teaching one skilled in the art to variously employ the present disclosure.
The present application relates to tools adapted to engage a head of a fastener, such as a hexagonal nut or bolt (also referred to herein as a fastener head). The tools are adapted to engage fasteners at a point away from a corner of the fasteners, which increases strength and life of the tool, reduces a risk of the fastener becoming frictionally locked or stuck in the tool, and reduces the risk of the fastener being stripped or the tool slipping on the fastener.
In an embodiment, the tools are sockets adapted to mate with lugged wrenches, such as ratchets. In general, the sockets include a body having first and second ends. A first axial bore in the first end is adapted to receive a fastener head, such as a bolt head or nut, and a second axial bore in the second end adapted to matingly engage with a lugged wrench in a well-known manner. The first axial bore may have a polygonal cross-sectional shape axially extending at least partially through the body from the first end toward the second end. In an embodiment, the polygonal cross-sectional shape is a generally hexagonal shape adapted to engage the fastener head, such as a hexagonal bolt head or nut. The hexagonal cross sectional shape may be, for example, about a ½ inch cross sectional shape. In other embodiments, the hexagonal cross sectional shape may be larger or smaller, for example, the cross section shape may be SAE ¼ inch, a ⅜ inch, a ¾ inch, a 1 inch, a 1 and ½ inch, etc. or metric sizes, inclusive of all ranges and sub-ranges there between. In yet other embodiments, the first axial bore may be formed to have different cross-sectional shapes adapted to mate with different shaped fastener heads, for example, triangular, rectangular, pentagonal, heptagonal, octagonal, hex shaped, double hexagonal, spline or other shapes of the type.
The second axial bore may have a substantially square cross-sectional shape extending at least partially through the body from the second end to the first end. The second axial bore may be adapted to matingly engage a drive shaft or drive lug of a tool, for example, a hand tool, a socket wrench, a torque wrench, an impact driver, an impact wrench, and other tools, in a well-known manner. The squared cross-sectional shape may be, for example, about a ½ inch square or other SAE or metric sizes. In yet other embodiments, the second axial bore may be formed to have different cross-sectional shapes adapted to mate with different shaped receptacles of different tools, for example, the cross-sectional shape of the second axial bore may be triangular, rectangular, pentagonal, hexagonal, heptagonal, octagonal, hex shaped or other shapes of the type.
The first axial bore 102 includes six (6) corresponding recesses 104 equally spaced circumferentially in an inner sidewall of the socket 100. The recesses 104 are equally spaced from one another at about sixty (60) degree intervals circumferentially around the socket 100 so as to receive the corners 122 of the hexagonal head 120 of the fastener. The recesses 104 are dimensioned to provide for about three (3) degrees of rotation off center of the socket 100 with respect to the corners 122 of the head 120 of the fastener in either direction when corners 122 of the head 120 are substantially centrally aligned in the recesses 104.
The first axial bore 102 also includes six (6) longitudinal sidewalls 106 that extend between and are respectively interconnected by the recesses 104. Referring to
This geometry of the first axial bore 102 provides for a contact point 112 between the sidewalls 106 (illustrated in
Referring to
The increase in the distance of the contact point 112 away from the corner 122 of the head 120 of the fastener increases the surface area and shifts the load from the corner 122 and distributes the stress concentration further away from the corner 122. This allows more surface area of the sidewall 106 to contact the head 120, thereby improving the strength and operable life of the socket 100. This also reduces the risk of the head 120 becoming frictionally locked or stuck in the socket 100, and reduces the risk of the head 120 being stripped or the socket 100 slipping on the head 120.
The first axial bore 202 also includes twelve (12) longitudinal sidewalls 206 respectively between the recesses 204. Referring to
This geometry of the axial bore 202 provides for a contact point 212 between the sidewalls 206 substantially at the intersection of the first and second portions 208 and 210 and the flank 124 is away from the corner 122 of the fastener. When in use, the socket 200 initially contacts the flank 124 of the fastener at the contact point 212 and as load increases, a surface area contact between the socket 200 and the flank 124 gradually increases in a direction towards the corner 122 and a recess 204.
As illustrated in
Referring to
The axial bore 302 also includes twelve (12) sidewalls 306 respectively between the recesses 304. Referring to
This geometry of the axial bore 302 provides for a contact point 312 between the sidewalls 306, proximal to an intersection of the first and second portions 308 and 310, and the flank 124 that is away from the corner 122 of the fastener. When in use, the socket 300 also initially contacts the flank 124 of the fastener at the contact point 312 and as load increases, a surface area contact between the socket 300 and the flank 124 gradually increases in a direction towards the corner 122 and a recess 304.
As illustrated in
The axial bore 402 also includes twelve (12) sidewalls 406 respectively between the recesses 404. Referring to
In an embodiment, the recesses 404 form angled wall portions 414 and 416 that are angularly displaced with respect to one another at an angle (α4b). In an embodiment, the angle (α4b) is about 20-24 degrees, and preferably about 22 degrees. Referring to
Like the socket 300, the geometry of the axial bore 402 may provide for a contact point between the sidewalls 406, proximal to an intersection of the first and second portions 408 and 410, and the flank that is away from the corner of the fastener. Similarly, when in use, the socket 400 may also initially contacts the flank of the fastener at the contact point and as load increases, a surface area contact between the socket 400 and the flank may increase in a direction towards the corner and a recess 404.
Referring to
The increase in the distance of the contact points away from the corner 122 of the head 120 of the fastener, described with reference to
The sockets described herein are described generally with respect to a ¾ inch socket; however, the sizes and dimensions of the various elements of the socket described herein may be modified or adapted for a particular use with one or more different tools. For example, the socket may be adapted to receive different fastener sizes, for example, 1 inch, ½ inch, 10 mm, 12 mm, 14 mm, etc., as known in the art. Similarly, the size of the second axial bore can be adapted to receive different sizes and types of drive shafts or drive lugs of socket wrenches.
Further, the geometry of the inner surface of the sockets described herein may be applied to other types of tools for applying torque to fasteners. For example, a wrench or box wrench may include the geometries disclosed herein to allow the wrench or box wrench to have a contact point positioned away from a corner of a fastener. Similarly, other tools and/or fasteners may include the geometries disclosed herein.
Although the devices and methods have been described and illustrated in connection with certain embodiments, many variations and modifications will be evident to those skilled in the art and may be made without departing from the spirit and scope of the present disclosure. The present disclosure is thus not to be limited to the precise details of methodology or construction set forth above as such variations and modification are intended to be included within the scope of the present disclosure. Moreover, unless specifically stated any use of the terms first, second, etc. do not denote any order or importance, but rather the terms first, second, etc. are merely used to distinguish one element from another.
Claims
1. A tool to engage a fastener having a fastener head with a generally hexagonal shape, comprising:
- a body have a first end; and
- an axial bore in the first end and including an inner surface having a contact point adapted to engage a flank of the fastener head at a distance of about 30 to 60 percent of half a length of the flank away from a corner of the fastener head.
2. The tool of claim 1, wherein the axial bore includes:
- first and second recesses adapted to receive respective corners of the fastener head wherein the inner surface includes a first sidewall extending between the first and second recesses, the first sidewall including: a first portion; and two second portions, the first portion being disposed between the second portions and the second portions being angularly displaced relative to the first portion, one of the second portions extending from the first portion to the first recess, and the other of the second portions extending from the first portion to the second recess, and an intersection between the first portion and one of the second portions defining the contact point.
3. The tool of claim 2, wherein each of the second portions are angularly displaced relative to the first portion by an angle of about 5 to 7 degrees.
4. The tool of claim 2, wherein each of the two second portions have a length of about 20 to 30 percent of a length of the first portion.
5. The tool of claim 1, wherein the axial bore includes:
- first and second recesses adapted to receive respective corners of the fastener head, wherein the inner surface includes a first sidewall between the first and second recesses, the first sidewall including: a first portion extending from the first recess; and a second portion extending from the second recess to the first portion, the first and second portions being angularly displaced relative to each other, and an intersection between the first portion and the second portion defines the contact point.
6. The tool of claim 5, wherein the first portion is angularly displaced relative to the second portion by an angle of about 40 to 45 degrees.
7. The tool of claim 5, wherein the first and second portions have respective lengths substantially equal to each other.
8. The tool of claim 5, wherein the first and second portions are substantially straight.
9. The tool of claim 5, wherein the intersection between the first and second portions is a rounded corner.
10. A tool to engage a fastener having a fastener head with a hexagonal shape, comprising:
- a body having a first end; and
- an axial bore having a generally hexagonal cross sectional shape in the first end, the axial bore including: first and second recesses adapted to respectively receive corners of the fastener head; and a first sidewall extending between the first and second recesses and including a contact point adapted to engage a flank of the fastener head, the first sidewall including: a first portion; and two second portions, the first portion being disposed between the second portions and the second portions being angularly displaced by an angle of about 5 to 7 degrees relative to the first portion, one of the second portions extending from the first portion to the first recess and the other of the second portions extending from the first portion to the second recess, and an intersection between the first portion and one of the second portions defining the contact point.
11. The tool of claim 10, wherein the contact point is adapted to engage the flank of the fastener head at a distance of about 30 to 60 percent of half a length of the flank away from a corner of the fastener head.
12. The tool of claim 10, wherein each of the second portions has a length of about 20 to 30 percent of a length of the first portion.
13. The tool of claim 10, wherein the axial bore includes 6 recesses and 6 sidewalls, wherein each sidewall extends between two of the recesses.
14. The tool of claim 10, wherein the first portion and the second portions are substantially straight.
15. A tool adapted to engage a fastener having a generally hexagonal head, comprising:
- a body with a first end; and
- an axial bore in the first end, the axial bore including: first and second recesses adapted to receive respective corners of the fastener head; and a first sidewall between the first and second recesses and including a contact point adapted to engage a flank of the fastener head, the first sidewall including: a first portion extending from the first recess; and a second portion extending from the second recess to the first portion, the first and second portions being angularly displaced by an angle of about 40 to 45 degrees relative to each other, and an intersection between the first portion and the second portion defining the contact point.
16. The tool of claim 15, wherein the contact point is adapted to engage the flank of the fastener head at a distance of about 30 to 60 percent of half a length of the flank away from a corner of the fastener head.
17. The tool of claim 15, wherein the first and second portions have respective lengths substantially equal to each other.
18. The tool of claim 15, wherein the first and second portions are substantially straight.
19. The tool of claim 15, wherein the intersection of the first and second portions is a rounded corner.
20. The tool of claim 15, wherein the axial bore includes 12 recesses and 12 sidewalls, wherein each sidewall is disposed between two recesses.
Type: Application
Filed: Jun 20, 2014
Publication Date: May 21, 2015
Patent Grant number: 9718170
Inventors: Daniel M. Eggert (Kenosha, WI), Christopher D. Thompson (Fanklin, WI)
Application Number: 14/309,954
International Classification: B25B 13/06 (20060101);