DEVICE AND METHOD FOR HANDLING DRILL STRING COMPONENTS IN ROCK DRILLING AND ROCK DRILL RIG

A handling device for handling drill with a gripper shuttle drivingly displaceable along a guiding beam fastenable to the drill rig in order to extend in a direction from the feed beam while forming an angle therewith. The gripper shuttle has a pivotally arranged guiding gripper for in a first position in a first outermost position on the guiding beam grip a first end portion of a drill string component, being intended for lifting from a position outside the rig, the other end portion of which being intended to be in threaded engagement with a lifting plug or the like for co-operation with said lifting winch. The gripper shuttle in a second position in a second inner position on the guiding beam adjacent to the feed beam is arranged with the guiding gripper to line up the gripped drill string component in the region of the drill string position.

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Description
FIELD OF THE INVENTION

The invention concerns a handling device for handling drill string components in respect of a drill rig, which includes a feed beam whereon a feed and rotation device is displaceably supported, and a lifting winch for lifting a first drill string component which is to be threaded to a second drill string component being in a drill string position of the rig. The invention also relates to a corresponding method and a rock drill rig equipped with such a handling device.

BACKGROUND OF THE INVENTION

Core drilling for exploration purposes is usually performed with rock drill rigs, wherein the drill string components are placed in the active drill string position, lifted up from or lowered down in the drill hole with the aid of a winch. The winch wire is fastened to the uppermost drill string component with the aid of a lifting plug. Since core drilling aims to extract a drilled-out core of rock to be investigated, tubular drill string components are used. During lifting up of the drill string, which is performed frequently for exchange of drill bits, the string of tubes is lifted unit by unit, whereby the separate tubes are loosened from each other with the aid of the rotator device of the drill rig in co-operation with a lower tube holder.

Final loosening of a tube to be taken away from the drill string is today at least partly performed manually by the operators, wherein this handling includes final threading-off and lifting and guiding of the tube to an area of a tube magazine.

During lowering the drill string, the working steps are performed reversely such that new drill string components in the form of tubes are successively lifted to a position where they are aligned with the drill string and threaded together by the operator. These working steps are stressful and brings about a not negligible risk of being subject to lifting and clamping injuries for the operator.

Core drilling is often performed to very great depths, such as for example to drill length between 1000-2000 m. Because of the drill bit in operation being subjected to wear, it has to be exchanged relatively often, which results in that the entire drill string has to be lifted out from the drill hole, be dismounted into drill string components, the worn drill bit be removed and be replaced by a new one, whereupon the drill string can again be lowered down into the hole. Thereupon a further distance is drilled until the drill bit has to be exchanged again etc. During the drilling, a flushing liquid swivel is connected to the uppermost end of the drill string for supplying flushing liquid for transporting away rock material having been disintegrated during drilling.

AIM AND MOST IMPORTANT FEATURES OF THE INVENTION

It is an aim of the invention to provide a device of the above kind, wherein the problems according to the above are addressed and at least partly solved. This is achieved in respect of a handling device according to the above by a gripper shuttle which is drivingly displaceable along a guiding beam being fastenable to the drill rig in order to extend in a direction from the feed beam while forming an angle therewith, wherein the gripper shuttle has a pivotally arranged guiding gripper for in a first position in a first outermost position on the guiding beam grip a first end portion of a drill string component, being intended for lifting from a position outside the rig, the other end portion of which being intended to be in threaded engagement with a lifting plug or the like for co-operation with said lifting winch, and wherein the gripper shuttle in a second position in a second inner position on the guiding beam adjacent to the feed beam is arranged with the guiding gripper to line up said gripped drill string component in the region of the drill string position.

Since on the guiding beam there is arranged a drivingly moveable gripper shuttle, which is provided with a pivotally arranged gripper for gripping a first end portion of the first drill string component, the other end portion of which being arranged to be in engagement with the lifting plug, several advantages are achieved. It strongly facilitates the handling, both during the process of lifting with a lifting wire, and bringing in a drill string component to the drill string position, as well as during the process of lifting and bringing out a drill string component from the drill string position.

According to the background art there is no corresponding guiding and instead it is up to the operator, in the most uplifted position of a drill string component, when it hangs in the lifting wire, to correctly place it in the drill string position respectively correctly bring out it from the drill string position to a delivering position for further transport.

The arrangement with a gripper shuttle instead allows safe and adequate guiding of a free end of a lifted drill string component in the respective position.

It is preferred that the guiding beam is provided with a longitudinal guide for the gripper shuttle comprised by any one of: external portions on the guiding beam, side edges of flanges of an H-beam or an I-beam profile of the guiding beam, guiding ribs that are directed towards each other. Such arrangements are easily and cost effectively produced with sufficient precision.

Suitably the gripper shuttle is drivable by a wire, a chain, a band or a cable with the aid of a stationarily arranged driving motor, which allows an easily produced installation of the driving motor. Alternatively, the gripper carriage itself supports a driving motor for the driving, said driving motor acting against engagement means that are arranged along the guiding beam.

Preferably the device includes a control system, which is arranged to control-drive the movement of the gripper shuttle in correlation with the operation of the winch such that a controlled transfer of the drill string components is achieved.

In said second position of the gripper shuttle, the guiding gripper is suitable arranged to line up said gripped drill string component in the region of the drill string position through co-operation with an alignment guide being arranged of the feed beam in order to ensure that a drill string component being intended to be brought into the drill string position is correctly positioned to be gripped in a secure manner for the further handling during the subsequent threading.

It is preferred that the guiding gripper is swing drivable between a first swing position at said first position and a second swing position at said second position in order to secure adequate guiding at the respective position.

It is suitable that the guiding gripper is maneuverable between an open and a closed condition through the aid of any one of: an electric motor, a hydraulic motor, a pneumatic motor.

It is preferred that the guiding beam is pivotally attachable to the drill rig around a first pivot axis such that it is easily adjustable at different operational positions with different feed beam angles of the rig.

Preferably, the guiding beam at an outer region is pivotally attachable to a support around a second pivot axis. This support could be a support body, a magazine or any other arrangement for handling of components.

Preferably, a gripper unit is arranged on the rig in order to engage said first end portion of a drill string component, when said gripped drill string component is lined up by the guiding gripper in the region of the drill string position, whereby is ensured a correct transfer from the guiding gripper.

The invention also relates to a rock drill rig including a rotator device for rotating and driving a drill string and being supported by a feed beam for to and fro movement, said rock drill rig including a handling device according to the above.

The invention also relates to a method for handling drill string components in respect of a drill rig, which includes a feed beam whereon a feed and rotation device is displaced, and a first drill string component is lifted and positioned to be threaded to a second drill string component being in a drill string position of the rig. The method is distinguished by

that a gripper shuttle is drivingly displaced along a guiding beam being fastenable to the drill rig in order to extend in a direction from the feed beam while forming an angle therewith,

that the gripper shuttle in a first, outermost position on the guiding beam, with a pivotally arranged guiding gripper grips a first end portion of a drill string component, being intended for lifting from a position outside the rig, the other end portion of which being in threaded engagement with a lifting plug or the like for co-operation with said lifting winch, and

that the gripper shuttle in a second, inner position on the guiding beam adjacent to the feed beam with the guiding gripper lines up said gripped drill string component in the region of the drill string position.

The advantages that are indicated above in connection with the inventive handling device and the subordinate features are applicable also in respect of the inventive method.

For the purpose of effectively and securely ensuring accurate alignment between the gripper unit and the drill string component being supported by the swing arm, suitably the guiding beam is used, which is constructed and arranged such that it can form a mechanical stop for the gripper unit as well as for the swing arm in a delivering position of a drill string component to be brought into the rig. This arrangement results in that the guiding beam can comprise on the one hand adjusting reference through said mechanical stops, on the other hand more or less automatically also provide suitable end positioning of the drill string component, being supported by the swing arm, in respect of the gripper unit.

The invention provides great handling advantages since the operator is relieved from sometimes straining working operations. Better drilling economy can be expected since the components can be handled in the direction of increased movement speeds during handling without the risk of injuries to the personnel.

It should be noted that the alignment requirements for threading together drill string components for core drilling are very strict. Thus is not tolerated an alignment deviation of components to be threaded together of more than 1°. Greater angular deviations most likely results in failing threading and in more serious cases to thread damage.

It is preferred that the guiding beam is pivotally attachable around the first pivot axis in connection of an area of a first swing axis of the gripper unit and in particular that the first pivotal axis is at least essentially co-axial with the first swing axis. Likewise it is preferred that the guiding beam is fastenable so as to be pivotal around a second pivot axis in connection to an area of a second swing axis of the swing arm, and particularly that the second pivot axis is at least essentially co-axial with the second swing axis. These arrangements one by one facilitates and can, particular taken together, even eliminate the need of adjusting the guiding beam and/or therewith co-operating means on the gripper unit respectively the swing arm after repositioning of the rig or even in case of an intentional movement of the rig or of the support (such as the magazine) for the end of the guiding beam which is facing away from the rig.

In a first position of the gripper unit it is positioned to engage an end portion of a first (upper) drill string component respectively an end portion of a second (lower) drill string component. In the second position, the gripper unit is positioned in order to engage aligned with an end portion of a drill string component to be brought into respectively is in the process of being taken out from said active string drill position.

Suitably the guiding beam, i.a. for manufacturing purposes, has linear extension.

Preferably the swing arm and/or the guiding beam exhibit mutual guiding elements for lateral guiding of the swing arm in the delivering position in order to somewhat eliminate an effect of a mutual oblique position of the swing arm relative to the guiding beam.

The invention will now be described in greater detail by way of embodiments and with reference to the annexed drawings.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 shows in a side view rock drill rig for core drilling provided with a handling device according to the invention and in connection with a magazine for drill string components,

FIG. 2 shows in a perspective view the gripper unit isolated and in a greater scale,

FIG. 3 shows a side view corresponding to FIG. 1 with the means of the handling device in another position,

FIG. 4 shows in a perspective view a gripper shuttle of the handling device,

FIGS. 5a and b show in greater scale perspective views of the handling device in general corresponding to the positions in FIGS. 1 and 3,

FIG. 6 shows diagrammatically a flowchart of a method according to the invention, and

FIGS. 7a and b show in greater scale perspective views of the handling device in different positions.

DESCRIPTION OF EMBODIMENTS

FIG. 1 shows a feed beam 2 of a rock drill rig for core drilling being adjustable in different angles. The rig includes a rotator device 4, which is supported on the feed beam 2 for movement to and fro. Below (in the Figure) the rotator device 4 is arranged a tube holder 5 for temporary holding the drill string when this is required.

Beside the feed beam 2 is arranged a (not shown) power and driving aggregate for proving pressure fluid etc to the rock drill rig and a lifting winch (not shown). A magazine 6 is arranged for receiving drill string components (indicated with interrupted line at 8), to be brought into respectively taken out from the rock drill rig in a manner will be described below.

The magazine 6 can be constructed in various manners but is in FIG. 1 exemplified in the form of a generally horizontal table, which is tiltable such that drill string components 8 can be brought to roll towards a swing arm 7 for reception of drill string components 8.

In FIG. 1 is further indicated with a dot interrupted line at 8″, a drill string component in a position during a lifting phase which is a slanting position in respect of the feed beam 2.

This line at 8″ in FIG. 1 is intended to illustrate an intermediate position during the lifting phase which is ended by the drill string component being in a position which is co-axial with an active drill string position of the rock drill rig. Lifting is performed with the aid of a lifting plug (25 see below) being threaded-in uppermost on the drill string component. The lifting plug is during this process in turn connected to a (not shown) lifting wire, which passes over a wire wheel (not shown) uppermost on the feed beam and with its second part extends essentially in parallel to the feed beam 2 to the lifting winch (not shown) being arranged in the region of the power and drive aggregate 3.

Furthermore, on FIG. 1 is shown a lifting plug 25 being gripped by a gripper unit 11 and being threaded on to an end portion of a drill string component 8′ being in a drill string position.

FIG. 1 further shows that said end portion is protruding out from the rotating device 4 such that this drill string component 8′ is in an active drill string position A. The drill string component 8′ has a female thread for engagement with a corresponding male thread on the plug 25.

Threading on of a further, second drill string component 8″ on the first drill string component 8′ for the purpose of lengthening the drill string for subsequent lowering into the drill hole is essentially corresponding to the method for threading on of a lifting plug. See below.

The gripper unit 11 is shown in a first position in FIG. 1, in which a gripping position is defined by the gripper unit 11 and which provides a gripping position axis G (see interrupted line in FIG. 1), is co-axial with said active drill string position A.

Further in this Figure is shown in greater detail a guiding beam 19, which is arranged to provide a stop for the swing arm 7 in an upwardly swung delivering position of a supported drill string component 8. Furthermore, the guiding beam 19 provides stop for the gripper unit 11 in the second position thereof. Support means in the form of a tray for supporting a drill string component is indicated with 7′.

The gripper unit 11, which is shown in greater detail in FIG. 2. has a first set of grippers 12 for engagement with said first drill string component 8′ (in FIG. 1) and rotation means 14 in the form of a rotation gripper unit, which has driving rollers 20 for engagement with the component such as a drill string component to be rotated as well as driving motors 21 for these driving rollers. Further, the gripping unit 11 is provided with a second set of grippers 13 for co-operation with the rotation gripping unit for engagement with a component. Each set of grippers 12 and 13 includes a pair of gripping elements such as gripping jaws which suitably can be individually maneuverable in order to function also as stoppers for a forwarded drill string component. The same is valid for the rotation gripper unit which includes a pair of rotation gripper means.

The first set of grippers 12 is maneuvered by hydraulic cylinders whereof one is indicated with 15 and the second set of grippers is maneuvered with the aid of hydraulic cylinders 17.

The rotation means 14 with the driving rollers are supported on swingable rotation clamping means which are brought into engagement with the component to be rotated by means of hydraulic cylinders whereof one is shown and is indicated with 16.

A part of the gripping unit 11 including the rotation means 14 and normally also the second set of grippers 13 is displaceable in a direction in parallel to said gripping position axis 3. See double arrow. The purpose of this displaceability is to impart part of the gripping unit 11 and in particular the rotation means 14 an axial movement and a rotation of the driving rollers such that it is compensated for the thread pitch during rotation driving of component to be rotated.

FIG. 2 further shows a swing unit 18 which is attached to the rig and supports the gripping unit 11 for swinging around a first swing axis A1 between the position shown in FIGS. 1 and 2 (a first position) and a outwardly swung position (a second position), which is described below.

In FIG. 2 the sets of grippers 12 and 13 is shown with the one respective gripping jaw open. In general, open second set of grippers and rotation means 14 brought in for engagement with a plug of the drill string component allows rotation of the plug or the drill string component 8 without obstruction from engagement with a second set of grippers 13. After bringing a further drill string component into a position above an existing one in position A (instead of the lifting plug 25 in FIG. 1), the drill string components are thus threaded together by the rotation means, whereupon the joint as usual is finally tighted by the rotator device 4. Thereupon the drill string can be lowered by slacking the lifting wire. (joining of course is performed in the same way when the drill string has sunk through drilling.)

Thereupon the drill string is lowered down to a position being shown in FIG. 1, whereby the next drill string component has reached the position being indicated with 8′ with an end portion protruding out from the rotator device 4 and with a lifting plug 25 being above this drill string component. This lifting plug will now be loosened from the drill string.

The lifting plug 25 is a swivelling device and therefore has two mutually rotatable parts, which is shown in FIG. 2, namely an engagement portion 26, which at its lower portion is provided with a male thread 26′ at its free end which is directed against the drill string component and a lifting portion 27, which outermost is provided with a lifting eye for co-operation with a lifting wire as is described above.

The rotation gripper unit of the gripper unit 11 includes the driving rollers 20, which have a surface with engagement means for ensuring a good engagement grip against a component to be rotated. The drive motors 21 are in the shown example arranged laterally of the driving rollers 20 and together with these supported on a swing arm construction supporting a rotation means 14.

When the gripping unit 11 is activated such that the rotation means 14 and the second set of grippers 13 are displaced axially in the direction from the drill string component 8, the driving rollers 20 are put into rotation for rotation driving of the engagement portion 26. The lifting plug 25 is brought axially in the direction from the drill string component it is to be free from. The lifting portion 27 is at the same time held by said second set of grippers 13 in order to prevent rotation thereof and for preventing unwanted rotation to be imparted to the lifting wire.

Thus, the first set of grippers 12 has gripped the end portion of the drill string component 8′ whereas the rotation means 14 have come into contact with the engagement portion of the lifting plug 25 and the second set of grippers 13 have come into contact with the lifting portion 27 of the lifting plug 25, whereupon the loosening of the lifting plug 25 is preformed through rotation of the rotation means 14.

When the lifting plug 25 is loosened from the drill string component 8′ (FIG. 1) it is swung by the action of the swing unit 18, which carries the gripping unit 11, from the first position in the direction of said second position. In order to allow this swing, the first set of grippers 12 have opened while still the rotation means 14 as well as the second set of grippers 13 are in engagement with the lifting plug 25.

FIG. 3 shows that said swing unit 18 has swung the gripping unit 11 with supported lifting plug 25 to the second position where the gripping position is aligned for co-operation with a drill string component 8 being supported by the swing arm 7 being connected to said magazine 6. This determined position of the gripping unit 11 is ensured by the guiding beam 19 forming a mechanical stop for the swing movement of the gripper unit 11 in said second position.

FIG. 3 also shows that the swing arm 7 has swung up around the second swing axis A2 to the delivering position, wherein, correspondingly, the guiding beam 19 is a mechanical stop for the swing movement of the swing arm 7 in the delivering position.

Suitably at least any one of the swing arm 7 and the gripping unit 11 carries, in a respective distal position, opposite to a position of the first and the second swing axes respectively a (not shown) abutment element for alignment contact with the guiding beam which here suitably is provided with a particular (not shown) abutment elements in the form of a metal plate, an abutment arm or the like. An example of an abutment arm for co-operation with the swing unit 8 supporting the gripping unit 11 is shown in FIGS. 5a and 5b. At least one of said abutment elements and said abutment means is suitably adjustable for adjusting an alignment position by means of suitable per se known distance adjustment means (not shown). On the swing arm there is also a fork-shaped guiding element 30 for lateral alignment of the swing arm in the delivering position by this one the fork grips around side edges of the guiding beam in the delivering position. The corresponding can be arranged on the guiding beam and also the gripping unit can be provided with respectively be subject of engagement with the corresponding guiding element.

It should be noted that said first set of grippers 12 are in a position for grip engagement with the drill string component 8 when it has reached said delivering position. The end of the drill string component 8 with a female thread outermost will now, in the delivering position, be accessible for gripping by the gripping unit 11.

The lifting plug 25 is simultaneously held by the rotation means 14 forming a rotation gripping unit and the second set of grippers 13 and is now ready for threading together with the drill string component 8.

For the purpose on compensating for the thread pitch during threading, a unit including the rotation means 14 and the second set of grippers 13 will also in this case be displaced axially in the direction of the drill string component 8 and the driving rollers be rotated.

After completed threading of the male thread 26′ on the engagement portion 26 (see FIG. 2) into a female thread in the drill string component 8, the first set of grippers 12 as well as also the rotation means 14 and the second set of grippers 13 are opened. Hereby the drill string component 8 is free to be lifted with the aid of the lifting wire such that it i.a. passes the position shown with dot interrupted line (8″) and subsequently ends up in the position of the second drill string component along the “grip position axis” indicated with G in FIG. 1.

Before the drill string component 8 has been free from the grippers, in the region of the second end, opposite to the end that has been threaded together with the lifting plug, it has been gripped by a guiding gripper 41 being pivotally attached to a gripper shuttle 40, said guiding gripper 41 being maneuvered by a hydraulic cylinder. An embodiment thereof is shown in more detail in FIG. 4. Thereupon the swing arm 7 is lowered to the loading position (in FIG. 1) where it is out of the way for the movements of the gripper shuttle 40.

The guiding beam 19 is provided with a longitudinal guide 42 for the drivingly displaceable gripper shuttle 40. The pivot 43 has a pivot axis essentially in parallel with the first and the second swing axes A1 and A2 for allowing swinging in the same plane that includes the drill string position and the delivering position.

The guiding gripper is arranged such that after gripping said drill string component 8 it guides the free end thereof for controlling its movement during the lifting process and for guiding this free end to be lined up with the drill string position A in the rig. With activated guiding gripper gripping a drill string component and running gripper shuttle it is arranged such that the guiding gripper follows the pivotal movement without being rotationally controlled in itself. For guiding purposes in order to come into the right position for gripping of a drill string component, on the one hand in the outermost position as is shown in FIG. 3, on the other hand in the inner position adjacent to the feed beam, however, active rotational control must be performed of the guiding gripper around the axis of the pivot 43. This is suitably accomplished by the gripper shuttle being provided with a rotational actuator for the guiding gripper 41, said rotational actuator can be in the form of a hydraulic cylinder or any other type of rotational actuator of a per se known kind, acting between two end positions according to the above.

With reference again to FIG. 3, there is shown that the gripper shuttle 40 with its guiding gripper 41 is in a first position (with full lines) in a first outermost position of the guiding beam in order there to grip the first end portion of the drill string component 8 intended for lifting, the other end portion of which being intended to be in threaded engagement with the lifting plug or the like for co-operation with said lifting winch.

In an intermediate position more clearly shown in FIG. 7a the gripper shuttle indicated with the reference numeral 40′ (with interrupted lines in FIGS. 1 and 3) is guiding the drill string component 8″.

The gripper shuttle is also shown clearly in FIG. 7b indicated with the reference numeral 40″ (with interrupted lines in FIG. 3) in a second position in a second, inner position of the guiding beam close to the feed beam 2. Here, it is arranged together with the guiding gripper 41 to line up said gripped drill string component in the region of the drill string position. Normally, such an alignment can be performed against an alignment aid (not shown here) being normally arranged at the feed beam and being moveable back and forth for guiding-in the incoming lower end of a drill string component.

The guiding beam is pivotally attached at a first pivot axis L1 in connection with a region of the first swing axis A1 which preferably is such that the first pivot axis L1 is co-axial with the first swing axis A1. The guiding beam 19 is also pivotally attached at second pivot axis L2 in connection with a region of a second swing axis A2 which preferably is such that the second swing axis L2 is co-axial with the second swing axis A2. Hereby a desired reference for stop of swing movements of the swing arm as well as the gripping unit be had when setting up and repositioning the rig in an easy way without the requirement of applying a complicated measuring method or the like since the guiding beam after adjustment of the rig will automatically have an adequate direction when a support (such as a magazine 6) for the guiding beam on the end being directed from the feed beam is anchored to the ground.

As is apparent and is shown in the Figures, the swing arm as well as the gripper unit swings in the shown embodiment and with the shown setting of the rock drill rig in a vertical plane or at least in a plane including an axis of the drill string position A in the rig or in the plane being parallel to such planes, whereby the axes A1 and A2 are (essentially) horizontal. If there is a need to position the feed beam laterally slanting it should of course be necessary to have the corresponding obliqueness of the axis A1 and A2 and L1 and L2, respectively.

It is preferred that the swing arm 7 swings in a vertical plane or in a plane including an axis of the drill string position A in the rig, or in a plane being parallel with such a plane until it reaches a position where it is aligned with the guiding beam. It is, however, not excluded that the swing arm has a coupling to the guiding beam allowing alignment in a variant where the swing arm describes an alternative movement for example a combination of a horizontal and a vertical swing movement. A (not shown) variant with two pivot axis L2′ and L2″ extending for example at an angle to each other is also not excluded. This could be of interest if for example for handling purposes there would be a requirement to arrange the loading position differently from what is shown in the Figures.

After placing and guiding-in of the new drill string component it can be threaded together with the drill string as is described above.

So far the operative functions of the handling device according to the invention have been described for lowering a drill string after for example exchange of a drill bit. During taking up of the drill string the reverse process is used in principle, namely threading-on of the lifting plug on to a drill string component being in the active drill string position, pulling up of the lift plug with connected drill string to a position where the rotator device in a per se known manner is arranged to unthread the uppermost drill string component from the subsequent drill string component.

Thereupon there is a further lifting of drill string such that the next drill string component with its end portion finds itself in the position being shown in FIG. 1, whereupon the gripper unit 11 comes in and with the rotation means 14 grips the uppermost drill string component and with a first set of grippers 12 grips the next drill string component (“the first”) for the purpose of alignment in connection with the rotation means 14 being driven for controlled unthreading of this drill string component.

Thereupon the thus loosened drill string component is gripped by said guiding gripper and is brought through the movement of the gripper shuttle 40 away from the feed beam 2 out from the position in parallel with the active drill string position with its lower end at the same time as the lifting wire is slacked in a controlled manner such that the drill string component finally reaches the delivering position. Here it and the lift plug can be gripped by the grippers of the gripper unit 11 for unthreading the latter. Lifting of the swing arm 7 for receiving the drill string component now occurs and when the unthreading is completed, the swing arm can be lowered for transporting away the supported drill string component to a magazine or the like. Thereupon the process can be repeated as many times as necessary.

FIGS. 5a and 5b show for clarifying purposes part views in the positions of the parts corresponding to respectively FIG. 1 and FIG. 3 in perspective in enlarged scale.

44 indicates a support for a cable/tube chain (not shown). 7′ indicates V-shaped supports for a drill string component being supported by the swing arm 7. 7″ indicates a V-shaped adjustment fork for drill string components positioned at a free end of the swing arm.

In FIG. 6 is diagrammatically illustrated a method sequence including a method according to the invention concerning take-up of a drill string in a rock drill rig for, for example, exchange of drill bit, wherein:

Position 31 indicates start of the sequence.

Position 32 indicates that a gripper shuttle is drivingly displaced along a guiding beam which is fastenable to the drill rig so as to be extending in a direction from the feed beam while forming an angle together with the feed beam,

Position 33 indicates that the gripper shuttle in a first, outermost position on the guiding beam grips, with a pivotally arranged guiding gripper, a first end portion of a drill string component intended for lifting from a position outside the rig, the other end portion of which being in threaded engagement with a lifting plug or the like for co-operation with said lifting winch.

Position 34 indicates that the gripper shuttle in a second, inner position on the guiding beam adjacent to the feed beam lines up, with the guiding gripper, said gripped drill string component in the area of the drill string position.

Position 35 indicates activation of the gripper unit for gripping said drill string component for adequate alignment to the drill string position prior to threading.

Position 36 indicates loosening of the grip of the guiding gripper.

Position 37 indicates return of the gripper shuttle to the outermost position.

Position 38 indicates positioning the guiding gripper for gripping the next drill string component.

Position 39 indicates the end of the sequence.

This sequence is intended to be repeated as many times as necessary. When instead it is about extracting a drill string for example before exchange of a drill bit, the steps are generally reversed which is understood at the background of the Figures.

The invention has been described at the background of a rock drill rig for core drilling, but is also applicable for other types of rigs such as for oil drilling and the like.

The invention can be modified within the definitions of the claims.

The guiding beam can be attached with pivot pins being common elements with pins for said swing axis. Fastening vis á vis the rig/the feed beam and the support/magazine respectively can be arranged with screw means, through welding etc. The longitudinal guide can be comprised of an external portion on the guiding beam such as side edges of flanges of an H-beam, an E-beam or the like. The gripper shuttle is preferably driven over a wire or the like by a driving motor, the gripper shuttle can also carry the driving motor acting against the guiding beam.

The swing arm can be constructed in various manners and have different means of per se known kind such as of tube shape, fork shape etc, for co-operation with the supported drill string component. For adaption to different lengths of drill string components, the support means 7′ is suitably provided with adjustable or exchangeable end stops.

It is preferred that the gripper unit is provided with said first set of grippers for gripping said end portion of the first drill string component. It is, however, not excluded that the first set of grippers is exchanged with a guiding alignment device without gripping function.

Claims

1. A handling device for handling drill string components with respect to a drill rig, the drill rig comprising a feed beam and a feed and rotation device displaceably supported on the feed beam, and a lifting winch for lifting a first drill string component which is to be threaded to a second drill string component being in a drill string position of the rig, the handling device comprising:

a guiding beam being fastenable to the drill rig in order to extend in a direction from the feed beam while forming an angle therewith;
a gripper shuttle which is drivingly displaceable along the guiding beam; and
a guiding gripper pivotally arranged on the gripper shuttle and configured in a first position in a first outermost position on the guiding beam to grip a first end portion of a drill string component, being intended for lifting from a position outside the rig, a second end portion of the drill string component being intended to be in threaded engagement with a lifting plug for co-operation with said lifting winch, and wherein the gripper shuttle in a second position in a second inner position on the guiding beam adjacent to the feed beam is arranged with the guiding gripper to line up said gripped drill string component in the region of the drill string position.

2. The handling device according to claim 1, wherein the guiding beam comprises a longitudinal guide for the gripper shuttle, the longitudinal guide comprising any one of: external portions on the guiding beam, side edges of flanges of a H-beam or an I-beam profile of the guiding beam, guiding ribs being directed against each other.

3. The handling device according to claim 1, wherein the gripper shuttle is drivable over a wire, a chain, a band or a cable by a stationarily arranged driving motor.

4. The handling device according to claim 1, wherein the gripper shuttle carries a driving motor for driving, said driving motor acting against an engagement member being arranged along the guiding beam.

5. The handling device according to claim 1, further comprising:

a control system arranged to control of the movement of the gripper shuttle in correlation with the operation of the lifting winch.

6. The handling device according to claim 1, wherein in said second position of the gripper shuttle, the guiding gripper is arranged to line up said gripped drill string component in the area of the drill string position through co-operation with an alignment guide arranged on the feed beam.

7. The handling device according to claim 1, wherein the guide gripper is swing driveable between a first swing position in said first position and a second swing position in said second position.

8. The handling device according to claim 1, wherein the guiding gripper is maneuverable between open and closed condition through any one of: an electric motor, an hydraulic motor, a pneumatic motor.

9. The handling device according to claim 1, wherein the guiding beam is pivotally attachable to the drill rig around a first pivot axis.

10. The handling device according to claim 1, wherein the guiding beam in an outer region is pivotally attachable to a support around a second pivot axis.

11. The handling device according to claim 1, further comprising:

a gripper unit arranged on the rig for engaging said first end portion of a drill string component when said gripped drill string component is lined up with the guiding gripper in the region of the drill string position.

12. A rock drill rig, comprising:

a drill string;
a rotator device for rotation and driving of the drill string;
a feed beam configured to support the rotator device, wherein the feed beam is movable to and fro on the feed beam; and
a handling device comprising a guiding beam being fastenable to the drill rig in order to extend in a direction from the feed beam while forming an angle therewith; a gripper shuttle which is drivingly displaceable along the guiding beam; and a guiding gripper pivotally arranged on the gripper shuttle and configured in a first position in a first outermost position on the guiding beam to grip a first end portion of a drill string component, being intended for lifting from a position outside the rig, a second end portion of the drill string component being intended to be in threaded engagement with a lifting plug for co-operation with said lifting winch, and wherein the gripper shuttle in a second position in a second inner position on the guiding beam adjacent to the feed beam is arranged with the guiding gripper to line up said gripped drill string component in the region of the drill string position.

13. A method for handling drill string components with respect to a drill rig comprising a feed beam, a feed and rotation device displaced on the feed beam, and a first drill string component is lifted and positioned on the feed beam to be threaded to a second drill string component being in a drill string position of the rig, the method comprising:

drivingly displacing a gripper shuttle along a guiding beam fastenable to the drill rig in order to extend in a direction from the feed beam while forming an angle therewith,
gripping with the gripper shuttle in a first, outermost position on the guiding beam, with a pivotally arranged guiding gripper, a first end portion of a drill string component, being intended for lifting from a position outside the rig, the other end portion of which being in threaded engagement with a lifting plug or the like for co-operation with said lifting winch, and
lining up with the gripper shuttle in a second, inner position on the guiding beam adjacent to the feed beam with the guiding gripper, said gripped drill string component in the region of the drill string position.

14. The method according to claim 13, further comprising:

longitudinally guiding the gripper shuttle with any one of: external portions on the guiding beam, side edges of flanges of a H-beam or an I-beam profile of the guiding beam, guiding ribs being directed against each other.

15. The method according to claim 13, further comprising:

controlling the movement of the gripper shuttle in correlation with the operation of the lifting winch.

16. The method according to claim 13, wherein in said inner position of the gripper shuttle adjacent to the feed beam, the guiding gripper lines up said gripped drill string component in the area of the drill string position through co-operation with an alignment guide arranged on the feed beam.

17. The method according to claim 13, wherein the guide gripper is swing driven between a first swing position in said first outermost position and a second swing position in said second inner position.

Patent History
Publication number: 20150152697
Type: Application
Filed: Jun 25, 2013
Publication Date: Jun 4, 2015
Inventor: Rickard Gustavsson (Upplands Vasby)
Application Number: 14/407,832
Classifications
International Classification: E21B 19/15 (20060101); E21B 3/00 (20060101);