BAROMETRIC RELIEF AIR ZONE DAMPER
A zone damper having a first portion controlled by a actuator to move between an open and a closed position in response to a zone thermostat, a second portion responsive to the static pressure in a HVAC system to open and bleed an amount of conditioned air past the damper when the static pressure of the system increases above a selected level, a coupling mechanism coupling the first and second portions to limit the relative movements of the two portions with respect to each other, and a biasing mechanism exerting a torque against the system static pressure differential.
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This application is a continuation of U.S. patent application Ser. No. 13/562,859 filed Jul. 31, 2012, which in turn is a continuation-in-part of U.S. Ser. No. 13/463,952 filed May 4, 2012, which claims the benefit of U.S. Provisional Patent Application Ser. No. 61/569,845 filed Dec. 13, 2011, all of which are incorporated by reference.
BACKGROUNDThis invention relates to heating, ventilating and air conditioning (“HVAC”) systems that include at least two zones controlled by sensors, generally thermostats, located within the at least two zones that control corresponding dampers in ducts leading from usually a single HVAC source to the at least two zones.
In a conventional HAVC zoning system, conditioned air can be supplied to a plurality of zones, each zone being controlled by its own thermostat. Zoning systems for such an HVAC system typically includes zone dampers disposed in the ductwork for controlling the air flow of the conditioned air to the zones in response to the thermostat. These zoning systems control the flow of conditioned air to the plurality of zones independently so as to allow for independent control of the zone environments. As a result, at any given time a number of zone dampers may be open or closed. As the temperature in each zone is satisfied, its zone damper will close causing the static pressure in the duct system to rise. This rise in static duct pressure can result in an increase in noise and drafts due, in part, to an increase in air flow velocity though the ducts in zones still calling for conditioned air.
Conventionally, a bypass damper system is used to relieve excess static duct pressure. For example, a bypass damper can be connected between the supply and return air duct. If the bypass damper system determines that the air flow to a supply air duct is causing excess static duct pressure, then the bypass damper will be modulated open to recycle the conditioned air from the supply air duct to the return air duct. This implementation has the disadvantage of being energy inefficient, and hence an expensive way to solve the problem. Bypass dampers can also be expensive to install and difficult to setup. Elimination of the aforementioned bypass damper system could reduce the amount of HVAC system equipment, which, in turn, would reduce installation and maintenance costs.
What is needed is alternative apparatus that can effectively and efficiently control excess static duct pressure without resorting to the use of a bypass damper.
SUMMARYThe alternative apparatus can take the form of each zone damper being replaced with a zone damper that, in addition to being controlled by the corresponding zone thermostat, also includes a mechanical portion responsive to the barometric pressure differential in the system to open and bleed a small amount of conditioned air into each zone when the static pressure of the system increases above a selected level.
In a preferred embodiment, the zone damper can include two portions that are hinged to each other to permit independent movement of the two portions relative to each other. A first of the portions can be connected to a damper actuator controlled by a corresponding zone thermostat to open and close in response to the need for conditioned air within the zone. A second of the portions can also be moved by the damper actuator from the closed position to an open position to ensure maximum air flow through the duct in response to the need for conditioned air within the zone. As the first portion moves from the open position to the closed position, the second portion can also move toward the closed position, but may not entirely close if the static pressure differential in the system is too high.
In a preferred embodiment, the second portion of the zone damper can include a counter balance weight, which may be adjustable, to set the desired static pressure differential value that will be allowed. If the system static pressure differential rises above the set desired pressure differential value, the second portion responds by opening sufficiently to reduce the system static pressure differential to the desired value. The counter balance weight and adjustment mechanisms can be of a variety of constructions. A removable access panel can be provided in the zone ducting adjacent to the zone damper to permit access to and adjustment of the counter balance weight to the desired level. Additionally, a lock or stop can be provided to fix the position of the second portion relative to the first portion or to set the maximum deflection of the second portion relative to the first portion in certain situations.
In a further preferred embodiment, the zone damper can include a coupling mechanism between the damper blade and the damper actuator that includes a provision for limited relative movement so that the damper blade can respond to the barometric pressure differential in the system to open and bleed an appropriate amount of conditioned air into each zone when the static pressure of the system increases above a selected level. The coupling mechanism can include a shaft coupled to one of the damper blade and damper actuator and a cylinder surrounding the shaft coupled to another of the damper blade and damper actuator, one of the shaft and cylinder including slot and the other of the shaft and cylinder including a projection into the slot defining limits to the relative movement between the shaft and cylinder. The shaft and cylinder need not be of the same length.
A feature of the disclosed zone dampers is the inclusion of barometrically responsive portions that effectively eliminate the need for any bypass damper system and hence reduce the size of damper inventory. An advantage of the disclosed zone dampers is a reduction in drafts and air noise, and a reduction in coil freeze up, with a resulting increase in system energy efficiency.
Other features and advantages of the present barometric zone damper and the corresponding advantages of those features will become apparent from the following discussion of preferred embodiments, which is illustrated in the accompanying drawings. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of operation. Moreover, in the figures to the extent possible, like referenced numerals designate corresponding parts throughout the different views.
The amount of the force acting to close the lower portion 16 can be modified by modifying the size of the weight 26 or by adjusting the position the weight 26 so as to increase or decrease the torque applied to the lower portion 16 as shown in
A variations of the barometric zone damper is shown in
A lock 34 can also be provided to fix the position of the lower portion 16 in relation to the upper portion 14. The lock 34 in
The strap 38 can also take the form shown in
An appreciation of the operation of the barometrically responsive zone dampers 10 can be gained from a consideration of
In the absence of a locking element, or with the locking element situated in an un-locked position allowing relative movement between second portion 16 and first portion 14, the rotation of shaft 18 will still cause a corresponding angular displacement of the portion 14. Portion 16, however, is free to respond to a pressure differential across the damper 10, which if sufficient to overcome the biasing force, will allow portion 16 to open to a relief position R even though portion 14 remains in the closed position C as shown in
With each of the illustrated variations, if the system static pressure differential rises above the set desired pressure value, the lower or second portion 16 of the zone damper 10 can respond by opening sufficiently to reduce the system static pressure to a desired value. In a preferred system, the biasing force supplied by the one or more springs, or by the weights 26, can be such that the second or lower portion 16 of the damper 10 will begin to open independent of the first portion 14 at approximately 0.3″ WC of static pressure. The use of any of the illustrated variations of barometric zone dampers effectively eliminates the need for any bypass damper system.
It will be appreciated by those skilled in the art that the shaft 18 could be coupled to the actuator 22, while the cylinder 56 could be coupled to the damper blade 14. It will also be appreciated by those skilled in the art that the slot 58 could be located on the interior surface of the cylinder 56, while the projection 60 could project outward from the shaft 18 into the slot. The shaft 18 and cylinder 56 need not be of the same length. While the slot 58 is shown to provide for about 90° of relative movement between the shaft and cylinder, the scope of relative movement is subject to some choice of design and may be limited or enlarged to provide less or more relative movement. It will also be appreciated by those skilled in the art that a suitable spring could be substituted for the weight 26 to provide the desired biasing force, the spring being coupled, for example, between the shaft 18 and the cylinder 56.
While these features have been disclosed in connection with the illustrated preferred embodiments, other embodiments of the invention will be apparent to those skilled in the art that come within the spirit of the invention as defined in the following claims.
Claims
1. A method of operating a zone damper comprising:
- activating an actuator to position a mechanical blade portion of the zone damper in a first position to substantially inhibit a flow of conditioned air through a shell of the zone damper, the position of the mechanical blade portion in the first position responsive to a signal;
- enabling movement of the mechanical blade portion in a predetermined range while in the first position, the movement of the mechanical blade portion responsive to a static pressure differential, so that the static pressure differential increasing above a selected level causes movement of the mechanical blade portion to bleed an amount of conditioned air past the mechanical blade portion; and
- activating the actuator to drive the mechanical blade portion to a second position, responsive to the signal, to allow a maximum flow of conditioned air through the shell of the zone damper, wherein the mechanical blade portion is not responsive to the static pressure differential while in the second position.
2. The method of claim 1, further comprising:
- activating the actuator to drive the mechanical blade portion to a third position to partially block the flow of conditioned air through the shell of the zone damper responsive to the thermostat signal; and
- enabling movement of the mechanical blade portion in a second predetermined range while in the third position, responsive to the static pressure differential increasing above a second selected level to allow a variable amount of conditioned air past the mechanical blade portion, the variable amount of conditioned air while the mechanical blade portion is in the third position being greater in volume than the amount of conditioned air while the mechanical blade portion is in the first position.
3. The method of claim 2, wherein the predetermined range of the mechanical blade portion in the first position is greater than the second predetermined range of the mechanical blade portion in the third position.
4. The method of claim 2, wherein the third position is between the first position and the second position.
5. The method of claim 1, further comprising biasing the movement of the mechanical blade portion to a first end of the predetermined range by a biasing member.
6. The method of claim 1, wherein the movement of the mechanical blade portion is caused by the static pressure differential.
7. The method of claim 1, wherein the mechanical blade portion is coupled to the actuator by a shaft which passes through the shell of the zone damper.
8. The method of claim 7, wherein movement of the mechanical blade portion is limited to the predetermined range by the movement of a projection within a slot, wherein one of the projection or the slot is associated with the mechanical blade portion and the other of the projection or the slot is associated the shaft.
9. The method of claim 1, further comprising providing the amount of conditioned air to a zone.
10. A method of operating a zone damper comprising:
- activating an actuator to drive a shaft to a first position responsive to a temperature signal, wherein the shaft is coupled to a mechanical blade portion of the zone damper;
- enabling movement of the mechanical blade portion toward a first end of a predetermined range about the shaft so that the mechanical blade portion is substantially blocking a flow of conditioned air through a shell of the zone damper,
- while the shaft is in the first position, enabling variation in positioning of the mechanical blade portion within the predetermined range by a static pressure differential so that the static pressure differential increasing above a selected level moves the mechanical blade portion to allow an amount of conditioned air to bleed past the mechanical blade portion towards a zone; and
- activating the actuator to drive the shaft to a second position responsive to the temperature signal, to allow a substantially unrestricted flow of conditioned air through the shell of the zone damper towards a zone, wherein the mechanical blade portion is not responsive to the static pressure differential while the shaft is in the second position.
11. The method of claim 10, further comprising:
- activating the actuator to drive the shaft to a third position, responsive to a temperature signal;
- while the shaft is in the third position, enabling movement of the mechanical blade portion toward the first end of the predetermined range about the shaft, so that the mechanical blade portion partially blocks the flow of conditioned air through the shell of the zone damper; and
- enabling variable movement of the mechanical blade portion in the predetermined range while in the third position, by a static pressure differential increasing above a second selected level or decreasing below the second selected level to allow a variable amount of conditioned air past the mechanical blade portion towards a zone, the variable amount of conditioned air while the shaft is in the third position being great in volume than the amount of conditioned air while the shaft is in the first position.
12. The method of claim 11, wherein the predetermined range of the movement of the mechanical blade portion while the shaft is in the first position is greater than the predetermined range of movement of the mechanical blade portion when the shaft is in the third position.
13. The method of claim 11, wherein the third position is between the first position and the second position.
14. The method of claim 10, further comprising biasing the movement of the mechanical blade portion to a first end of the predetermined range by a biasing member.
15. A method of operating a zone damper comprising:
- activating an actuator, responsive to a thermostat signal, to drive a shaft of the zone damper to a first position, the first position having a first end element, wherein the shaft is coupled to a mechanical blade portion of the zone damper, and wherein the first end element defines a limit as to a range of motion of the mechanical blade portion with respect to the first end element;
- while the shaft is in the first position, enabling movement of the mechanical blade portion to substantially block a flow of conditioned air through a shell of the zone damper;
- while the shaft is in the first position, enabling variable movement of the mechanical blade portion in the range of motion, the variable movement of the mechanical blade portion responsive to a static pressure differential, so that the static pressure differential increasing above a selected level causes movement of the mechanical blade portion to bleed an amount of conditioned air past the mechanical blade portion; and
- activating the actuator, responsive to the thermostat signal, to drive the shaft to a second position to allow the flow of conditioned air through the shell of the zone damper, wherein the while the shaft is in the second position, the mechanical blade portion is not responsive to the static pressure differential.
16. The method of claim 15, wherein the range of motion is defined between the location of the first end element, and a point wherein the mechanical blade portion is not responsive to the static pressure differential.
17. The method of claim 16, further comprising:
- activating the actuator to drive the shaft to a third position, responsive to a thermostat signal, wherein the mechanical blade portion rests against the first end element and is positioned to partially block the flow of conditioned air through the shell of the zone damper; and
- while the shaft is in the third position, enabling variable movement of the mechanical blade portion in the range of motion while in the third position, responsive to the static pressure differential increasing above a second selected level to allow a variable amount of conditioned air past the mechanical blade portion, the variable amount of conditioned air while the shaft is in the third position being great in volume than the amount of conditioned air while the shaft is in the first position.
18. The method of claim 16, wherein the first end element is located at a first end of a slot, and wherein variable movement of the mechanical blade portion is limited by the movement of a projection within the slot.
19. The method of claim 18, further comprising enabling variable movement of the mechanical blade portion against a second end of the slot to define a maximum responsiveness of the mechanical blade portion to move in the range of motion in response to the static pressure differential.
20. The method of claim 15, further comprising biasing the movement of the mechanical blade portion to a first end of the range of motion by a biasing member.
Type: Application
Filed: Feb 16, 2015
Publication Date: Jun 11, 2015
Applicant:
Inventor: Ronald E. Jackson (Indianapolis, IN)
Application Number: 14/623,385