"Integrated Spa Cover Lifter System"
An integrated spa cover lifter system for a spa having a foldable cover includes a mounting bracket secured directly to the spa frame and a pivot bar having a first end pivotally coupled to the mounting bracket and a second end coupled to the spa cover such that the spa cover may be lifted from a closed position to an open position using the integrated spa cover lifter system. A portion of the mounting bracket may be recessed within a spa frame. A pneumatic or hydraulic piston is coupled to the mounting bracket and the pivot bar between the first end and the second end to provide assistance in raising the cover from a closed position and/or lowering the cover from an open position.
This application claims the benefit of U.S. Provisional Application No. 61/920,869, filed Dec. 26, 2013, the disclosure of which is hereby incorporated by reference in its entirety.
BACKGROUND OF THE INVENTION1. Field of the Invention
The present disclosure relates generally to spa covers. More particularly, the present disclosure relates to a removable spa cover having an integrated spa cover lifter system.
2. Description of the Related Art
Spas generally have a tub portion seated within a frame portion surrounding the tub portion. The frame portion typically includes a metal, wood, or composite frame that supports the tub portion. Auxiliary equipment, such as one or more pumps, water jet nozzles, a water heater, power supply, and control panel are housed within the frame portion. Many conventional spas include one or more skirt panels surrounding the exterior of the frame portion for concealing an underside portion of the tub and any auxiliary equipment within the interior of the frame portion.
The tub portion of the spa forms a cavity for containing water that is maintained at an elevated temperature compared to the ambient environment. In order to keep the water in the tub portion from losing heat when the spa is not in use, a cover is placed over the top of the tub portion. The cover desirably has an insulating core having a high R-value for preventing heat loss from the water within the tub. While various spa cover designs are known, one of the most common designs has a two piece construction with a hinge that allows the two pieces to be folded on top of each other. This type of the spa cover is often very bulky due to the thickness of the insulating core. The increased bulk of the folded cover increases the difficulty of removal and installation of the spa cover.
In order to facilitate lifting and lowering the cover, a variety of lifting mechanisms has been developed. U.S. Pat. No. 6,795,984 to Brady discloses a spa cover lifting device having a pivot bar attached to a piston and a transverse bar. The pivot bar and the piston are anchored adjacent to the spa, while the transverse bar extends in a perpendicular direction across the spa cover. A mounting bracket attached to the spa frame anchors the pivot bar to the spa. Brady teaches that the mounting bracket has a curvilinear channel configured to couple with the pivot bar. The transverse bar passes through the spa cover and is attached to pivot bars on opposing sides of the spa.
U.S. Pat. No. 6,938,281 to Tudor teaches a foldable spa cover and lift unit. The spa cover includes two panels provided adjacent to each other and foldable along a seam along an edge of the panels. One of the panels includes a pair of integral lifting sockets adapted for receiving a pair of engagement shafts for lifting and displacing the panel to one side of the spa. The lifting sockets extend inside the cover panel but do not go through the cover panel.
U.S. Pat. No. 7,281,280 to Lahay discloses a spa cover removing device. The spa cover includes a cross bar that fits into an elongated sleeve provided along a center hinge between two spa cover panels. The cover removing device includes a pair of rigid arms positioned on opposing sides of the spa housing and pivotally rotatable with respect thereto. In one embodiment, the cross bar extends across the spa cover panels and is enveloped substantially within the elongated sleeve. In another embodiment, the cross bar extends only partially across the spa cover panels on opposing ends of the spa.
U.S. Pat. No. 7,073,213 to Duarte et al. is directed to an upright hinge for a spa cover. More specifically, the reference teaches a hinge assembly for coupling a spa cover having a mounting bracket, a support arm, and a spring member disposed between the mounting bracket and the support arm. In one embodiment, the spring member is a gas spring.
Even though a plurality of solutions exists for a cover lifter mechanism, the existing designs are often bulky, complicated, and expensive to manufacture. In addition, the conventional spa cover lifter designs utilize brackets that attach to the outside of the spa, creating an unsightly projection that extends around the spa exterior. In view of the foregoing, a need exists for a cover lifter mechanism for a spa that conceals the hardware attaching the lifter mechanism to the spa.
SUMMARY OF THE INVENTIONAccordingly, in view of the foregoing, a spa cover lifter system that overcomes the deficiencies of the prior art is desired. The present disclosure relates to a removable spa cover having an integrated spa cover lifter system. In one embodiment, an integrated spa cover lifter system may include at least one mounting bracket adapted for attachment to a frame of a spa and at least one cross bar adapted for attachment to a spa cover. In addition, at least one pivot bar may have a first end pivotally connected to the mounting bracket and a second end connected to the cross bar. A portion of the at least one mounting bracket may be recessed within the frame of the spa when attached to the frame of the spa. A piston having a first end may be pivotally connected to the mounting bracket and a second end may be connected to the pivot bar between the first end and the second end, such that the pivot bar and the piston are pivotally rotatable with respect to the mounting bracket.
In another embodiment of an integrated spa cover lifter system, the pivot bar may be rotatably connected to the mounting bracket at a first pivot point having a first pivot axis. Similarly, the piston may be rotatably connected to the mounting bracket at a second pivot point having a second pivot axis. The first pivot point may be offset from the second pivot point. The mounting bracket further may include a frame attachment portion adapted for attachment to the frame of the spa and a lifter attachment portion. The frame attachment portion may be recessed within the frame of the spa when attached to the frame of the spa. The lifter attachment portion of the mounting bracket may have the first and the second pivot point. The cross bar may extend through a portion of the first portion or the second portion of the spa cover.
In a further embodiment, a spa cover having an integrated spa cover lifter system may include a spa cover having a first portion connected to a second portion at a hinge for pivotally moving one of the first portion or the second portion with respect to the other of the first portion or the second portion about the hinge. At least one cross bar may be adapted for attachment to the first portion or the second portion of the spa cover. In addition, at least one pivot bar may have a first end pivotally connected to the mounting bracket and a second end connected to the cross bar. A portion of the at least one mounting bracket may be recessed within the frame of the spa. A piston having a first end may be pivotally connected to the mounting bracket and a second end connected to the pivot bar between the first end and the second end, such that the pivot bar and the piston may be pivotally rotatable with respect to the mounting bracket for lifting or lowering the spa cover.
In another embodiment of the spa cover having an integrated cover lifter system, the pivot bar may be rotatably connected to the mounting bracket at a first pivot point having a first pivot axis. Similarly, the piston may be rotatably connected to the mounting bracket at a second pivot point having a second pivot axis. The first pivot point may be offset from the second pivot point. The mounting bracket further may include a frame attachment portion adapted for attachment to the frame of the spa and a lifter attachment portion. The frame attachment portion may be recessed within the frame of the spa when attached to the frame of the spa. The lifter attachment portion of the mounting bracket may have the first and the second pivot point. The cross bar may extend through a portion of the first portion or the second portion of the spa cover.
According to a further embodiment, a spa may include a spa frame, a water containment unit positioned within the spa frame, and one or more skirt panels extending around the spa frame. A spa cover covering the water containment unit may have an integrated spa cover lifter system that may include a spa cover having a first portion connected to a second portion at a hinge for pivotally moving one of the first portion or the second portion with respect to the other of the first portion or the second portion about the hinge. At least one cross bar may be adapted for attachment to the first portion or the second portion of the spa cover. In addition, at least one pivot bar may have a first end pivotally connected to the mounting bracket and a second end connected to the cross bar. A portion of the mounting bracket may be recessed within the spa frame. A piston having a first end may be pivotally connected to the mounting bracket and a second end connected to the pivot bar between the first end and the second end, such that the pivot bar and the piston may be pivotally rotatable with respect to the mounting bracket for lifting or lowering the spa cover.
In another embodiment of the spa, the pivot bar may be rotatably connected to the mounting bracket at a first pivot point having a first pivot axis. Similarly, the piston may be rotatably connected to the mounting bracket at a second pivot point having a second pivot axis. The first pivot point may be offset from the second pivot point. The mounting bracket further may include a frame attachment portion adapted for attachment to a spa frame and a lifter attachment portion. The frame attachment portion may be recessed in the spa frame when attached to the spa frame. The lifter attachment portion of the mounting bracket may have the first and the second pivot point. The cross bar may extend through a portion of the first portion or the second portion of the spa cover. A portion of the spa frame that is attached to the at least one mounting bracket may define a step on which the at least one mounting bracket may rest.
These and other features and characteristics of the integrated spa cover lifter system, as well as the methods of operation and functions of the related elements of structures and the combination of parts and economies of manufacture, will become more apparent upon consideration of the following description and the appended claims with reference to the accompanying drawings, all of which form a part of this specification, wherein like reference numerals designate corresponding parts in the various figures. It is to be expressly understood, however, that the drawings are for the purpose of illustration and description only and are not intended as a definition of the limits of the invention. As used in the specification and the claims, the singular form of “a”, “an”, and “the” includes plural referents unless the context clearly dictates otherwise.
For purposes of the description hereinafter, the terms “upper”, “lower”, “right”, “left”, “vertical”, “horizontal”, “top”, “bottom”, “lateral”, “longitudinal”, and derivatives thereof shall relate to the invention as it is oriented in the drawing figures. However, it is to be understood that the invention may assume alternative variations and step sequences, except where expressly specified to the contrary. It is also to be understood that the specific devices and processes illustrated in the attached drawings, and described in the following specification, are simply exemplary embodiments of the invention. Hence, specific dimensions and other physical characteristics related to the embodiments disclosed herein are not to be considered as limiting.
Referring to
With continuing reference to
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The spa cover lifter system 100 is connected to the spa frame 20 by a mounting bracket 110. The mounting bracket 110 includes a frame attachment portion 120 for attachment to the spa frame 20. The frame attachment portion 120 may be substantially “L-shaped” with two body members 122a, 122b positioned perpendicular to one another. A flange 124a, 124b may be provided on the end of each body member 122a, 122b. Each flange 124a, 124b may define at least one aperture 126a-126d configured to receive a fastener. The frame attachment portion 120 may be directly attached to one or two beams in the spa frame 20. In one embodiment, the mounting bracket 110 is connected to the spa frame 20 using a plurality of fasteners 130 inserted through the apertures 126a-126d defined in the flange 124a, 124b. The frame attachment portion 120 of the mounting bracket 110 is adapted for recessed installation on the spa frame 20 such that the frame attachment portion 120 does not protrude outside the spa frame 40. A step or recess 128a, 128b may be cut or defined in the members of the spa frame 20 that are attached to the frame attachment portion 120. A bottom surface of the frame attachment portion 120 is configured to rest or sit on the steps 128a, 128b to provide added support to the frame attachment portion 120. It is also contemplated that flanges may extend from the members of the spa frame 20 to provide a similar type of assistance to the frame attachment portion 120. Recessed installation may be understood to mean that the frame attachment portion 120 is not seen from the outside of the spa 10 after being attached to the spa frame 20 and the skirt panels 50 have been installed. In one embodiment, recessed is understood to mean that a portion of the mounting bracket 110 is attached to the spa frame 20 by setting the mounting bracket 110 back into the spa frame 20.
The mounting bracket 110 further includes a lifter attachment portion 140 for supporting the lifting mechanism of the spa cover lifter system 100. The lifter attachment portion 140 is fixedly connected to the frame attachment portion 120 or it may be removably connected thereto. The lifter attachment portion 140 includes a first member 142a and a second member 142b. The first member 142a of the lifter attachment portion 140 may be fixedly connected to the first body member 122a of the frame attachment portion 120. The second member 142b of the lifter attachment portion 140 may be fixedly connected to an upper surface of the first member 142a of the lifter attachment portion 140. In one embodiment, a first portion of the lifter attachment portion 140 is concealed within the spa frame 20 while a second portion of the lifter attachment portion 140 extends outside the spa frame 20. The lifter attachment portion 140 and the frame attachment portion 120 may be formed to have a monolithic structure or, in the alternative, may be bolted together or otherwise coupled by welding, an adhesive, or other well-known coupling methods. In one embodiment, the mounting bracket 110 is made of metal.
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With particular reference to
The spa cover lifter system 100 facilitates the movement of the spa cover 60 between a first lowered position and a second raised position. In the first lowered position, such as illustrated in
In another embodiment, a locking pin arrangement (not shown) may be used to prevent the continued rotation of the pivot bar 150 past the second, raised position shown in
With reference to
While various embodiments of the spa having an integrated spa cover lifter system were provided in the foregoing description, those skilled in the art may make modifications and alterations to these embodiments without departing from the scope and spirit of the invention. For example, it is to be understood that this disclosure contemplates that, to the extent possible, one or more features of any embodiment can be combined with one or more features of any other embodiment. Accordingly, the foregoing description is intended to be illustrative rather than restrictive. The invention described hereinabove is defined by the appended claims and all changes to the invention that fall within the meaning and the range of equivalency of the claims are to be embraced within their scope.
Claims
1. An integrated spa cover lifter system comprising:
- at least one mounting bracket adapted for attachment to a frame of a spa;
- at least one cross bar adapted for attachment to a spa cover; and
- at least one pivot bar having a first end pivotally connected to the mounting bracket and a second end connected to the cross bar,
- wherein a portion of the at least one mounting bracket is recessed within the frame of the spa.
2. The integrated spa cover lifter system of claim 1, further comprising a piston having a first end pivotally connected to the mounting bracket and a second end connected to the pivot bar between the first end and the second end of the pivot bar, wherein the pivot bar and the piston are pivotally rotatable with respect to the mounting bracket.
3. The integrated spa cover lifter system of claim 2, wherein the pivot bar is rotatably connected to the mounting bracket at a first pivot point having a first pivot axis and wherein the piston is rotatably connected to the mounting bracket at a second pivot point having a second pivot axis.
4. The integrated spa cover lifter system of claim 3, wherein the first pivot point is offset from the second pivot point.
5. The integrated spa cover lifter system of claim 3, wherein the mounting bracket further comprises a frame attachment portion adapted for attachment to the frame of the spa and a lifter attachment portion, wherein the frame attachment portion is recessed in the frame of the spa when attached to the frame of the spa.
6. The integrated spa cover lifter system of claim 5, wherein the lifter attachment portion of the mounting bracket includes the first and the second pivot point.
7. The integrated spa cover lifter system of claim 1, wherein the cross bar extends through a portion of the first portion or the second portion of the spa cover.
8. A spa cover having an integrated spa cover lifter system comprising:
- a spa cover having a first portion connected to a second portion at a hinge for pivotally moving one of the first portion or the second portion with respect to the other of the first portion or the second portion about the hinge;
- at least one mounting bracket adapted for attachment to a frame of a spa;
- at least one cross bar adapted for attachment to one of the first portion or the second portion of the spa cover; and
- at least one pivot bar having a first end pivotally connected to the mounting bracket and a second end connected to the cross bar,
- wherein a portion of the at least one mounting bracket is recessed within the frame of the spa.
9. The spa cover of claim 8, further comprising a piston having a first end pivotally connected to the mounting bracket and a second end connected to the pivot bar between the first end and the second end, wherein the pivot bar and the piston are pivotally rotatable with respect to the mounting bracket for lifting or lowering the spa cover.
10. The spa cover of claim 9, wherein the pivot bar is rotatably connected to the mounting bracket at a first pivot point having a first pivot axis and wherein the piston is rotatably connected to the mounting bracket at a second pivot point having a second pivot axis.
11. The spa cover of claim 10, wherein the first pivot point is offset from the second pivot point.
12. The spa cover of claim 8, wherein the mounting bracket further comprises a frame attachment portion adapted for attachment to the frame of the spa and a lifter attachment portion, and wherein the frame attachment portion is recessed within the frame of the spa when attached to the frame of the spa.
13. The spa cover of claim 12, wherein the lifter attachment portion of the mounting bracket has the first and the second pivot point.
14. The spa cover of claim 8, wherein the cross bar extends through a portion of the first portion or the second portion of the spa cover.
15. A spa comprising:
- a spa frame;
- a water containment unit positioned within the spa frame;
- one or more skirt panels extending around the spa frame;
- a spa cover covering the water containment unit, the spa cover having a first portion connected to a second portion at a hinge for pivotally moving one of the first portion or the second portion with respect to the other of the first portion or the second portion about the hinge;
- at least one mounting bracket adapted for attachment to the spa frame;
- at least one cross bar adapted for attachment to one of the first portion or the second portion of the spa cover; and
- at least one pivot bar having a first end pivotally connected to the mounting bracket and a second end connected to the cross bar,
- wherein a portion of the at least one mounting bracket is recessed within the spa frame.
16. The spa of claim 15, further comprising a piston having a first end pivotally connected to the mounting bracket and a second end connected to the pivot bar between the first end and the second end, wherein the pivot bar and the piston are pivotally rotatable with respect to the mounting bracket for lifting the spa cover to uncover the water containment unit or lowering the spa cover to cover the water containment unit.
17. The spa of claim 16, wherein the pivot bar is rotatably connected to the mounting bracket at a first pivot point having a first pivot axis and wherein the piston is rotatably connected to the mounting bracket at a second pivot point having a second pivot axis.
18. The spa of claim 15, wherein the mounting bracket further comprises a frame attachment portion adapted for attachment to the spa frame and a lifter attachment portion having the first and the second pivot point, and wherein the frame attachment portion is recessed within the spa frame when attached to the spa frame.
19. The spa of claim 15, wherein the cross bar extends through a portion of the first portion or the second portion of the spa cover.
20. The spa of claim 15, wherein a portion of the spa frame that is attached to the at least one mounting bracket defines a step on which the at least one mounting bracket rests.
Type: Application
Filed: Dec 23, 2014
Publication Date: Jul 2, 2015
Inventor: Jesus Flores (Moreno Valley, CA)
Application Number: 14/580,523