INFINITELY VERTICALLY ADJUSTABLE DROP DOWN ARMREST MECHANISM
A vehicle seat having a bottom frame, a seat back connected to the frame, and an armrest capable of upward and downward movement. The armrest includes a seat bracket connecting the armrest to the frame and a vertically variable adjustment mechanism. The mechanism has a control disposed in the armrest, a lock actuated to an engaged or disengaged position by the control, a rack disposed in a generally vertical direction, and a one-way bearing acting as pinion and having two rotational states. The first rotational state is a locked state where the lock is engaged and prevents the one-way bearing from rotating, preventing the rack and armrest from a downward movement. The second rotational state is a free state where the lock is in the engaged position and a force is applied in the upward direction, the one-way bearing can rotate, allowing the rack and armrest an upward movement.
Latest PAC SEATING SYSTEMS, INC. Patents:
The present invention relates to an improved, retractable, armrest for a vehicle seat which is comfortably and conveniently disposed for securely supporting a user's arm, but can be moved to an infinite number of vertical positions using a simple mechanism. More particularly, the invention concerns a vertically adjustable armrest for use in connection with furniture and with passenger vehicles such as aircraft, trains and busses.
BACKGROUNDTypical drop down armrests used in business jet aircraft seats have a mechanism that allows for generally vertical movement and positioning of the armrest. Most mechanisms consist of a touch latch type of locking device. Very commonly, the touch latch used is an M-lock style. U.S. Pat. No. 5,795,025 to Murphy illustrates the M-lock style touch latch.
A less common type of armrest uses a four bar linkage mechanism. This four bar linkage mechanism allows the arm to be adjusted vertically by swinging the armrest in a generally circular and downward motion.
When an M-lock style touch latch device is used for locking the armrest in the up position, the armrest usually only has two positions, fully up or fully down. The armrest typically requires a slight further upward movement to unlock and then the armrest is free to drop down. This design is functionally effective but has drawbacks.
The drawbacks include the noise of the lock mechanism as it engages and disengages, and noise as the armrest drops completely down. The armrest has no adjustability beyond the fully up and fully down position. Further, the slight upward movement of the armrest to disengage lock requires a gap in the finish upholstery or the use of very soft foam if a zero gap is desired. Neither option is fully acceptable, when a gap is chosen, it is unsightly, and when soft foam is chosen for zero gap, the leather and foam become prematurely worn at the compression point.
Thus, a need exists for a drop down armrest that reduces or eliminates the noises associated with adjusting the armrest, can be adjustable to any vertical position and requires zero gap in the upholstery.
A further consideration relates to the sturdiness of any such retractable armrest assembly, both in terms of general crashworthiness and in terms of being able to support the weight of a user's arms and/or upper body in the extended position. Thus, any such improved, retractable, aircraft seat armrest needs to comply with the rules and regulations of the Federal Aviation Administration relative to crashworthiness, and can be typically formed of a high-strength material. At the same time, any such improved retractable armrest assembly should be relatively lightweight and not bulky so as to maximize the fuel efficiency of the aircraft and the limited amount of seat space available within an aircraft. Such concerns may however, conflict with the general desirability of making the armrest substantially easy and uncomplicated to retract, which must also be addressed
SUMMARYThe present invention solves all of these drawbacks. By using a series of gears and bearings, we invented a mechanism that allows the armrest to be infinitely vertically adjustable, eliminates the locking noise, and requires zero gap in the upholstery.
Thus, an example of the present invention can include a vehicle seat having a seat bottom frame having a back and a side, a seat back connected to the back of the seat bottom frame, and an armrest connected to the side of the seat bottom frame, capable of vertical, upward and downward movement. The armrest can include a seat bracket connecting the armrest to the seat bottom frame and a vertically variable adjustment mechanism. The mechanism can have a control disposed in the armrest, a lock actuated to an engaged position and a disengaged position by the control, a rack disposed in a generally vertical direction, and a one-way bearing acting as pinion to the rack and having at least a first rotational state and a second rotational state.
The first rotational state of the one-way bearing can be a locked state where the lock is in the engaged position and prevents the one-way bearing from rotating. This prevents the rack from a downward movement, which prevents the armrest from the downward movement. The second rotational state of the one-way bearing can be a free state where the lock is in the engaged position and a force is applied in the upward direction, the one-way bearing can rotate, allowing the rack an upward movement, which allows the armrest the upward movement.
In another example, the one-way bearing has a third rotational state where when the lock is in the disengaged position allowing the one-way bearing to rotate, allowing the rack the downward movement, which allows the armrest the downward movement. Further, when the control is not actuated, the lock is in the engaged position and when the control is actuated, the lock is in the disengaged position.
Additionally, the armrest can include a cross-plate connected to the seat bracket and having a rail guide, and a rail inside the armrest, disposed in a vertical direction, and in sliding connection with the rail guide. The rail is disposed generally aligned with the rack, and the one-way bearing and the lock are disposed on the cross-plate.
In a yet further example, the control can be a butterfly mechanism and is upholstered under a fabric covering the armrest. The butterfly mechanism can have a frame, a paddle pivotally connected to the frame having a first arm and a second arm, and a sliding member disposed on the second arm and within the frame. A pivoting displacement of the first arm can pivot the paddle and displace the second arm, and the sliding member can be displaced in a vertical direction by the second arm.
Another example of the vehicle seat can be where the seat bracket further includes a rail guide in sliding connection with the rack, and the one-way bearing and the lock are disposed on the seat bracket. In addition, the seat can include a second seat bracket connecting the armrest to the seat bottom frame and having a second rail guide, and a rail inside the armrest, disposed generally aligned with the rack, and in sliding connection with the second rail guide. The rack can also have teeth only over a segment.
An example of a vertically variable armrest adjustment mechanism for an armrest of a vehicle seat can have a control disposed in the armrest, a lock actuated to an engaged and disengaged position by the control, a rack disposed in a generally vertical direction, and a one-way bearing acting as pinion to the rack and having at least a first rotational state and a second rotational state. A first rotational state of the one-way bearing is a locked state where the lock is in the engaged position and prevents the one-way bearing from rotating, preventing the rack from a downward movement, which prevents the armrest from a downward vertical movement. The second rotational state of the one-way bearing is a free state where the lock is in the engaged position and a force is applied in the upward direction, the one-way bearing can rotate, allowing the rack an upward movement, which allows the armrest an upward vertical movement.
The above mechanism can be one in which the one-way bearing has a third rotational state when the lock is in the disengaged position allowing the one-way bearing to rotate, allowing the rack the downward movement, which allows the armrest the downward vertical movement.
The control can be a butterfly mechanism having a frame, a paddle pivotally connected to the frame having a first arm and a second arm, and a sliding member disposed on the second arm and within the frame. A pivoting displacement of the first arm can pivot the paddle and displace the second arm, and the sliding member is displaced in a vertical direction by the second arm.
The mechanism can also include the rack having teeth only over a segment and the one-way bearing further having a friction stop synchronizing the one-way bearing to the teeth. In one example the friction stop has a ball detent and a dimple configured to be releasingly engaged.
Another aspect of the invention can be a control mechanism converting horizontal force into a vertical force. This includes a frame, a paddle pivotally connected to the frame having a first arm and a second arm, and a sliding member disposed on the second arm and within the frame. A pivoting displacement of the first arm can pivot the paddle and displace the second arm, and the sliding member is displaced in a vertical direction by the second arm. The paddle can be generally “L” shaped. Further, an elastic member can be disposed between the paddle and the frame, and returns the paddle to a rest position once the pivoting displacement is removed.
In addressing these shortfalls, as noted above, in an example, there is little to no noise generated by the actuation of the control and only a slight disengagement of the lock from the one-way bearing. The rails and rack can be designed to operate smoothly and almost silently. The one-way bearing can operate generally silently and can make almost no noise when the armrest is moved in the upward direction. Further, the butterfly mechanism is upholstered under the fabric of the armrest and no gap is required in the upholstery. There is sufficient give in even the tightest pulled fabric to allow the paddles of the butterfly mechanism to be actuated inwards.
This invention is described with particularity in the appended claims. The above and further aspects of this invention may be better understood by referring to the following description in conjunction with the accompanying drawings, in which like numerals indicate like structural elements and features in various figures. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention.
The drawing figures depict one or more implementations in accord with the present teachings, by way of example only, not by way of limitation. In the figures, like reference numerals refer to the same or similar elements.
In the following detailed description, numerous specific details are set forth by way of examples in order to provide a thorough understanding of the relevant teachings. However, it should be apparent to those skilled in the art that the present teachings may be practiced without such details. In other instances, well known methods, procedures, components, and/or circuitry have been described at a relatively high-level, without detail, in order to avoid unnecessarily obscuring aspects of the present teachings.
An example of the invention will be described herein below with reference to
The vehicle seat 10 is also provided with a pair of armrests 100. Both armrests are typically fixed to the seat bottom frame 12. On the outer surface of either armrest 100 can be a user operated seat reclining and/or pivoting control (not illustrated). When the seat reclining and/or pivoting control is actuated the seat back 22 and/or the seat base 20 can be reclined or rotated, respectively.
Turning now to
Another portion of the armrest 100 can be one or more seat brackets 104. One end of the seat brackets 104A engage the seat bottom frame 12. This engagement can be permanently affixed or engaged as described in U.S. Pat. No. 8,376,462 (herein incorporated by reference). The other end of the seat brackets 104B are attached to the armrest 100 through engaging with a cross-plate 106.
The cross-plate 106 can include one or more rail guides 108 (see
The infinitely variable adjustment mechanism 200 can include a control 202, a one-way bearing 204, a rack 206, and a lock 208. Turning to the one-way bearing 204, it typically has two rotational directions. Rotation can be in a first, “locked” direction, or a second, “free” direction.
Note that there are a number of different examples of one-way bearings that can perform the above-described functions, and the above is only one example. Any suitable one-way bearing can be used in the present invention.
Turning back to the present example, the one-way bearing 204 can be typically mounted on the cross-plate 106 and can act as a pinion for the rack 206. The rack 206 can extend vertically and typically similar in length and orientation to the rails 110. The rack 206 can be attached to the armrest 100 and frame 102 and can be used to determine the armrest's vertical position. Another portion of the one-way bearing 204 can be engaged by the lock 208. The lock 208 can be actuated between an engaged and disengaged position by actuating the control 202. The lock 208, in one example, can be spring loaded with an elastic member 212 biasing the lock 208 to contact the one-way bearing 204. When the user actuates the control 202, the lock 208 is forced out of contact with the one-way bearing 204 and when the control 202 is released, the elastic member 212 returns the lock 208 back to the engaged position.
In one example of the infinitely variable adjustment mechanism 200 operation, the default condition is that when the control 202 is at rest, the lock 208 can engage the one-way bearing 204 and the one-way bearing 204 engages the rack 206. In this position, the armrest 100 is fixed in its vertical position and cannot move downwards. The downward force of the armrest 100 (which can include the weight supplied by the user's use of the armrest) rotates the one-way bearing 204 in the “locked” direction and the lock 208 prevents rotation of the one-way bearing 204. Prevention of the rotation of the one-way bearing 204 prevents the rack 206 from moving, securing the armrest 100 from downward motion.
In the next condition, the user actuates the control 202. In the present example, the control 202 can be a “butterfly mechanism” which can be upholstered under a fabric 112 (see
The third condition is the raising of the armrest 100. Here, the mechanism 202 does not need to be actuated and the lock 208 can remain engaged with the one-way bearing 204. The user can apply a force F upwards on the armrest 100. This can be done by simply pulling upwards anywhere on the armrest 100. The upward force can cause the opposite rotation of the one-way bearing 204 and allows the bearing 204 to rotate freely even though the lock 208 is engaged. The free rotation allows the rack 206 to move freely as well, permitting the armrest 100 to move upwards in response to the efforts of the user. When the user has raised the armrest 100 to its desired position, the user stops the upwards motion, which can be by releasing the armrest 100, and the weight of the armrest 100 reverses the rotation of the one-way bearing 204. This reverse rotation now rotates the one-way bearing 204 in the locked direction and the armrest 100 can remain in place. Given this example, the user can adjust the height of the armrest 100 to any vertical position along the rack 206.
In one example, the rack 206 can have teeth 210 along its entire length, as illustrated in
Turning now to
In a further example, the armrest can have another seat bracket 604 which can also have a rail guide 608 to guide a separate rail 610. The rail 610 can extend vertically and typically similar in length and orientation to the rack 706.
As is understood, the examples of the infinitely vertically adjustable armrest, as described above, can be used in connection with furniture and with passenger vehicles such as aircraft, trains and busses. In an example, the infinitely vertically adjustable armrest can be used in aircraft seating for business jets. These seats can be attached to an aircraft's fuselage 18 and must comply with rigorous standards for safety as set forth by the Federal Aviation Administration (FAA). Further, while the examples above describe a single armrest, vehicle seats can have multiple armrests and the invention can be used in each armrest.
While the foregoing has described what are considered to be the best mode and/or other examples, it is understood that various modifications may be made therein and that the subject matter disclosed herein may be implemented in various forms and examples, and that the teachings may be applied in numerous applications, only some of which have been described herein. It is intended by the following claims to claim any and all applications, modifications and variations that fall within the true scope of the present teachings.
Claims
1. A vehicle seat comprising:
- a seat bottom frame having a back and a side;
- a seat back connected to the back of the seat bottom frame; and
- an armrest connected to the side of the seat bottom frame, capable of vertical, upward and downward movement, the armrest comprising: a seat bracket connecting the armrest to the seat bottom frame; and a vertically variable adjustment mechanism, comprising: a control disposed in the armrest; a lock actuated to an engaged position and a disengaged position by the control; a rack disposed in a generally vertical direction; and a one-way bearing acting as pinion to the rack and having at least a first rotational state and a second rotational state,
- wherein the first rotational state of the one-way bearing is a locked state where the lock is in the engaged position and prevents the one-way bearing from rotating, this prevents the rack from a downward movement, which prevents the armrest from the downward movement, and
- wherein the second rotational state of the one-way bearing is a free state where the lock is in the engaged position and a force is applied in the upward direction, the one-way bearing can rotate, allowing the rack an upward movement, which allows the armrest the upward movement.
2. The vehicle seat of claim 1, wherein the one-way bearing has a third rotational state where when the lock is in the disengaged position allowing the one-way bearing to rotate, allowing the rack the downward movement, which allows the armrest the downward movement.
3. The vehicle seat of claim 1, wherein when the control is not actuated, the lock is in the engaged position and when the control is actuated, the lock is in the disengaged position.
4. The vehicle seat of claim 1, wherein the armrest further comprises:
- a cross-plate connected to the seat bracket and having a rail guide; and
- a rail inside the armrest, disposed in a vertical direction, and in sliding connection with the rail guide,
- wherein the rail is disposed generally aligned with the rack, and
- wherein the one-way bearing and the lock are disposed on the cross-plate.
5. The vehicle seat of claim 1, wherein the control is a butterfly mechanism and is upholstered under a fabric covering the armrest.
6. The vehicle seat of claim 5, wherein the butterfly mechanism comprises:
- a frame;
- a paddle pivotally connected to the frame comprising a first arm and a second arm; and
- a sliding member disposed on the second arm and within the frame;
- wherein a pivoting displacement of the first arm pivots the paddle and displaces the second arm, and
- wherein the sliding member is displaced in a vertical direction by the second arm.
7. The vehicle seat of claim 1, wherein the seat bracket further comprises a rail guide in sliding connection with the rack,
- wherein the one-way bearing and the lock are disposed on the seat bracket.
8. The vehicle seat of claim 7, further comprising:
- a second seat bracket connecting the armrest to the seat bottom frame and having a second rail guide; and
- a rail inside the armrest, disposed generally aligned with the rack, and in sliding connection with the second rail guide.
9. The vehicle seat of claim 1, wherein the rack comprises teeth only over a segment.
10. A vertically variable armrest adjustment mechanism for an armrest of a vehicle seat, comprising:
- a control disposed in the armrest;
- a lock actuated to an engaged and disengaged position by the control;
- a rack disposed in a generally vertical direction; and
- a one-way bearing acting as pinion to the rack and having at least a first rotational state and a second rotational state,
- wherein the first rotational state of the one-way bearing is a locked state where the lock is in the engaged position and prevents the one-way bearing from rotating, preventing the rack from a downward movement, which prevents the armrest from a downward vertical movement, and
- wherein the second rotational state of the one-way bearing is a free state where the lock is in the engaged position and a force is applied in the upward direction, the one-way bearing can rotate, allowing the rack an upward movement, which allows the armrest a upward vertical movement.
11. The mechanism of claim 10, wherein the one-way bearing has a third rotational state when the lock is in the disengaged position allowing the one-way bearing to rotate, allowing the rack the downward movement, which allows the armrest the downward vertical movement.
12. The mechanism of claim 10, wherein the control is a butterfly mechanism comprising:
- a frame;
- a paddle pivotally connected to the frame comprising a first arm and a second arm; and
- a sliding member disposed on the second arm and within the frame;
- wherein a pivoting displacement of the first arm pivots the paddle and displaces the second arm, and
- wherein the sliding member is displaced in a vertical direction by the second arm.
13. The mechanism of claim 10, wherein the rack comprises teeth only over a segment.
14. The mechanism of claim 13, wherein the one-way bearing further comprises a friction stop synchronizing the one-way bearing to the teeth.
15. The mechanism of claim 14, wherein the friction stop comprises a ball detent and a dimple configured to be releasingly engaged.
16. A control mechanism converting horizontal force into a vertical force, comprising:
- a frame;
- a paddle pivotally connected to the frame comprising a first arm and a second arm; and
- a sliding member disposed on the second arm and within the frame;
- wherein a pivoting displacement of the first arm pivots the paddle and displaces the second arm, and
- wherein the sliding member is displaced in a vertical direction by the second arm.
17. The control mechanism of claim 16, wherein the paddle is generally “L” shaped.
18. The control mechanism of claim 16, further comprising an elastic member disposed between the paddle and the frame,
- wherein the elastic member returns the paddle to a rest position once the pivoting displacement is removed.
Type: Application
Filed: Jan 9, 2014
Publication Date: Jul 9, 2015
Patent Grant number: 9616785
Applicant: PAC SEATING SYSTEMS, INC. (Palm City, FL)
Inventors: Hector Noel Marini (Palm City, FL), Michael Edward Boyle (Port St. Lucie, FL), Kenneth Raymond Davie (Port St. Lucie, FL), Sean August Kimpel (Stuart, FL), Charles Christopher Tufano (Palm City, FL)
Application Number: 14/151,339