CONTROL RING FOR A HYDROSTATICAL DEVICE

Abstract

A control ring is provided for controlling the flow of a pressure medium in a displacement pump. The control ring is centered about a rotational axis, and extends along the rotational axis. The control ring has inner and outer diameters and thereby inner and outer radial surfaces. The control ring further has first and second axial surfaces, wherein the first axial surface has an interface section provided with at least first and second openings. The first and second openings are separated by first and second intermediate sections, and the first and second openings mouth to a corresponding mouthing area provided at either of the inner and outer radial surfaces.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims foreign priority benefits under 35 U.S.C. §119(a)-(d) to European patent application number EP 14150742.6, filed Jan. 10, 2014, which is incorporated by reference in its entirety.

TECHNICAL FIELD

The present disclosure relates to displacements pumps and especially a control ring for a displacement pump.

BACKGROUND

In the document EP 2 497 950 a turnable port plate is described. The port plate is provided with a first and a second opening, which are adapted to correspond to a first and a second pressure chamber of a displacement pump. By turning the port plate, the displacement of the displacement pump can be controlled.

A problem with the port plate according to the prior art is that the port plate becomes a large diameter due to its pressure balance areas outside the control openings. Another problem is to seal the port plate sufficiently to avoid leakage in the control interface.

There is thus a need for an improved device for controlling a displacement pump, wherein the above mentioned disadvantages are avoided.

SUMMARY

An object of the present disclosure is to provide an inventive control for displacement pumps, with which previously mentioned problems are avoided.

A control ring according to the disclosure is provided for controlling the flow of a pressure medium in a displacement pump. The control ring is centred about a rotational axis about which it extends. The control ring is further provided with a first and a second axial surface, an inner and an outer diameter and thereby an inner and outer radial surface.

The first axial surface is provided with an interface section having at least a first and a second opening. The first and second openings are separated by a first and a second intermediate section, also called land. When the control ring is used within a displacement pump, one of the openings is a high pressure opening. The high pressure opening can be any of the two openings, and can also change depending on if the displacement pump is driven as a motor or as a pump.

According to the disclosure, the first and second openings mouth or open to a corresponding mouthing area provided at either of the inner and outer radial surface.

An advantaged of the radial placement of the mouthing of the openings is that it permits pressure equilibrium around the axial surfaces of the control ring. By providing seal rings between areas to which the respective opening is mounting and an area in the housing or about the axle it is mounted upon, ring formed spaces can be created about and/or inside the control ring. The pressure will be equal in the whole space sealed off by the seal rings, whereby pressure equilibrium is achieved. The pressure equilibrium prevents that the control ring becomes a skew position within the housing and thereby prevents leakage.

Further, due to that the first and the second openings are diverted about 90 degrees to a radial surface, an easy connection of input and output conduits are facilitated.

It is preferred that the control ring is provided with at least a first balance area at the second radial surface. The balance area is supposed to balance the pressure forces between the first and the second axial surfaces, whereby the balance area is arranged opposite the opening it balances. The balance area is interconnected with one of the first and second opening via pressure conduits, wherein the opening the balance area is connected to is the high pressure opening. Due to the connection between the opening and the balance area, the axial surface of the opening and the balance area will be subjected to the same pressure.

In an alternative embodiment the control ring is provided with at least a first and a second balance area at its second axial surface. The first and the second balance area are connected to one of the first and second openings of the first axial surface area correspondently, wherein the pressure upon the balance areas corresponds to the pressure upon the surfaces in the openings. An axial surface area of the at least first and second balance areas corresponds at least to an exposed axial area of the first and second openings, such that the axial force upon the first and second balance areas corresponds to the axial force upon the exposed radial areas of the first and second openings.

The balance areas facilitate an easy control of the control ring, due to the pressure equilibrium that is achieved between the exposed radial areas and the balance area. A control ring having only one balance area interconnected with one of the first and the second opening, are preferably used just in one direction, in which the opening connected with the balance area is the high pressure opening. A control ring having two balance areas each interconnected with one of the first and second openings correspondently, will have pressure equilibrium when operated either of the rotational directions.

It is preferred that the area of the pressure areas is slightly larger than the corresponding axial area of the opening it is interconnected with. By having a slightly larger area of the pressure area, the first axial surface area will be pressed against a corresponding area of the pump (i.e., the rear plate or the rotor set or piston housing) it is arranged against, wherein the control ring can be sealed more efficiently.

The control ring can be designed such that the first opening is mouthing to the inner radial surface and the second opening is mouthing to the outer radial surface. An easy connection of the first and second openings can thereby be facilitated. The connection conduits can easily be separated from each other and there are no risk for leakage between the input and the output connection. A configuration of the control ring such that the first opening is mouthing to the inner radial surface and the second opening is mouthing to the outer radial surface achieves an axial compact control ring, because both the openings can mouth at the same axial distances from the first axial surface.

In an alternative embodiment of the disclosure, the first and the second opening are mouthing to the inner radial surface, wherein the first and the second opening are mouthing to the inner radial surface at different axial distances from the first axial surface. By mouthing both the first and the second opening to the inner radial surface, a more radial compact displacement pump, with a small outer radius can be achieved.

In an alternative embodiment of the disclosure, the first and second openings are mouthing to the outer radial surface, wherein the first and second openings are mouthing to the outer radial surface at different axial distances from the first axial surface. By mouthing both the first and the second openings to the outer radial surface, a connection to the openings are more easily facilitated, due to that more space is provided, with an outer arrangement. Further, the diameter of the control ring can be made smaller in a configuration where both openings are mouthing in the radial direction. Still, further, seal rings between the mouthing areas/spaces and are known to be efficient, whereby very low leakages are achieved.

In order to have separate the first and the second opening from each other properly, it is suggested that seal rings are arranged such upon the outer radial surface, that the seal rings define two separate axial areas in which the first and second openings mouth respectively. The seal rings are annular and coaxial with the control ring, whereby a seal ring can seal off one radial area from each other. By arranging three annual seal rings along the axial length of the control ring, two separate mouthing areas can be created. The first and the second openings can thereby mouth in one mouthing area each.

In order to facilitate a rigid construction of the control ring it is suggested that the first and/or the second opening comprises a plurality of channels. By providing the opening as a composition of several smaller openings with side walls in between, the same opening area can be achieved as one big opening and still achieve a higher strength in the construction.

It is preferred that the first and second openings are circular arc shaped, in order to adapt to a rotating displacement pump.

It is further suggested that balance valves are arranged in the first and second intermediate sections, the balance valves connect the first and second intermediate section with a mouthing area of the first and/or second opening respectively, wherein the balance valves are adapted to open if a pressure at the first or second intermediate area raises above a predetermined threshold value.

The control ring is adapted to be used in a displacement pump comprising a pumping unit arranged within a housing, with fix pressure sections and therewith connected supply chambers, wherein the control ring is provided between the pressure sections and the supply chambers, wherein an interface section is arranged directed towards the pressure chamber such that the control ring can be turned in order to control the flow of pressure medium.

BRIEF DESCRIPTION OF THE DRAWINGS

The present disclosure will now be described in detail with reference to the below drawings.

FIG. 1 shows a displacement pump with a control ring according to the disclosure;

FIGS. 2a and 2b show a first embodiment of a control ring according to the disclosure; and

FIGS. 3a and 3b show a second embodiment of a control ring according to the disclosure.

DETAILED DESCRIPTION

As required, detailed embodiments are disclosed herein. However, it is to be understood that the disclosed embodiments are merely exemplary and that various and alternative forms may be employed. The figures are not necessarily to scale. Some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art.

FIG. 1 discloses a displacement pump 200, in which control ring 210 is provided. The displacement pump 101 is disclosed as a gerotor pump. The control ring 10, 210 is however compatible with any displacement pump having stationary pressure chambers. The displacement pump 200 comprises a front and a back housing 101, 102, a front and a rear plate 103, 104, in between which a rotor set 105 is arranged, and an eccentric shaft 106 upon which the rotor set 105 and the control ring 210 are mounted. The rotor set 105 is provided in between the front and the rear plates 103, 104, wherein the rear plate 104 is provided with supply conduits in order to connect pressure chambers of the rotor set with an inlet and an outlet 108, 109 in the rear housing.

In the embodiment shown, the control ring 210 is provided in between the rear plate 104 and the rear housing 102, such that it controls the flow of pressure medium between the inlet and the outlet 108, 109 and the pressure chambers of the rotor set 105. The control ring 210 could however be arranged directly against a pumping unit, independently if it is a gerotor, bend axis pump or another displacement pump with stationary pressure chambers. An actuator pin 107 is provided, which acts upon a gearing of the control ring 210 in order to rotate the control ring 210 into different control positions. The control ring 110 is centred about a rotational axis ax, which also is the centre axis of the displacement pump 101. In FIG. 1, the displacement pump 200 is provided with a control ring 210 disclosed in FIGS. 3a and 3b. The displacement pump 200 could however also be provided with a control ring 10 disclosed in FIGS. 2a and 2b. The only difference to the displacement pump 200 will be the configuration of the rear housing 102, and how the inlet and the outlet 108, 109 are connected to the control ring 10.

The general function of the displacement pump 101 is known and will not be described further. The control ring 10, 210 replaces a traditional port plate, wherein the displacement of the displacement pump 200 can be controlled by rotating the control ring 10, 210 relative the rear plate 104 and thereby the pressure chambers of the rotor set 105.

FIGS. 2a and 2b show a control ring 10 according to the disclosure. The control ring having an inner radius d and an outer radius D, a first and a second axial surface 13, 14, and an inner and outer radial surface 11, 12. The control ring 10 is centred about its rotational axis ax.

The first axial surface 13 is provided with an interface section 20 with a first and a second opening 21, 22. The first and the second opening 21, 22 are separated with a first and a second intermediate sections 15, 16. The interface section 20 is adapted to connect to the pressure chambers of rotor set 105 via the rear plate 104. As can be seen in the Figure, the first and the second opening 21, 22 are shaped as circular arcs and follow the circumference of the control ring 10. It shall be noted that the control ring 210 could also be arranged directly against the rotor unit 105; this however is mostly suitable for a device with lower pressures. The first and the second opening 21, 22 are separated by a first and a second intermediate section 15, 16. The first and the second opening 21, 22 are constructed by several smaller openings which all have a common upper space, such that the pressure in the whole opening 21, 22 are the same.

In the embodiment disclosed in FIGS. 2a and 2b, the first opening 21 is mouthing to the inner radial surface 11 and the second opening 22 is mouthing to the outer radial surface 12.

Due to the radial mouthing of the first and the second opening 21, 22 to a radial surface 11, 12, the pressure medium inlet and outlet 108, 109 can be easily connected. One of the inlet and outlet 108, 109 is connected to the space within the inner radius of the control ring 10; the other is connected to the outer radial surface 12.

In order to create a space at the outer radial surface 12, the surface to which the second opening 22 are mouthing to is delimited by two seal rings 23, 24. The seal rings 23, 24 are arranged such upon the control ring 10, that when the control ring 10 is arranged within the rear housing 102, the seal rings 23, 24 seals against the control ring 10 and the inner of the rear housing 102, such that a ring formed space is formed there between. The second opening 22 thereby mouth in the space in between the seal rings 23, 24. The one of the inlet and outlet 108, 109 that are connected to the second opening 22 thereby also mouth to the space in between the seal rings, but from the side of the rear housing 102.

Due to the bend in the first and the second opening 21, 22 such that they mouth to an inner and outer radial surface 11, 12 respectively the control ring can be build compact. As can be seen in FIGS. 2a and 2b, both the first and the second opening 21, 22 are mouthing to their respective radial surface 21, 22 at essentially the same axial distance from the interface surface 20. The axial length of the

In FIG. 1b, it can be seen that the control ring 10 is provided with a first and a second balance area 28, 29. The balance areas 28, 29 are interconnected with the first and the second opening 21, 22 through a first and a second pressure conduit 26, 27. The first and the second balance area 28, 29 is provided with an axial surface which correspond to the axial surface of the respective first and second opening 21, 22. Due to the interconnection of the balance areas 28, 29 with the corresponding openings 21, 22 the axial pressure acting upon the first and the second balance area 24, 25 corresponds to the pressure acting upon the axial surfaces of the first and the second opening 21, 22. By having the same size on the balance areas 28, 29 as the axial areas of the corresponding opening 21, 22, the axial forces upon the two axial sided will equal each other out.

It is however preferred that the respective area of balance areas 28, 29 are slightly larger, e.g., 4%, than the axial areas of the corresponding opening 21, 22. The control ring 10 will thereby be pressed against the rear plate 104, whereby a tighter seal between the control ring 10 and the rear plate 104 is achieved.

The control ring 10 if further provided with a gearing 6, at which an actuator pin 107 (FIG. 1) can act in order to rotate the control ring 10 relative the rear plate 104, whereby the displacement of the displacement pump 200 can be controlled.

In FIGS. 3a and 3b an alternative embodiment of the control ring 210 is disclosed.

The embodiment of the control ring 210 in FIGS. 3a and 3b is in many aspects correspondent to the control ring 10 disclosed in FIG. 2a, b. The control ring 210 is centred about its rotational axis ax and extending along the axis ax. The control ring 210 having an inner and an outer diameter d, D and thereby an inner and outer radial surface 211, 212 and is provided with a first and a second axial surface 213, 214. The first and the second axial surface 213, 314 is provided with an interface section 220, with a first and a second opening 21, 22. The first and the second opening 221, 222 are separated by a first and a second intermediate section 215, 216.

The control ring 210 is further provided with a first and a second balance area 228, 229, with pressure conduits 226, 227, having the same functionality as the balance areas 28, 29 and pressure conduits 26, 27 disclosed in FIG. 1.

The difference between the control ring 210 in FIGS. 3a and 3b and the control ring 10 in FIGS. 2a and 2b is where the first opening 221 is mouthing. Both the first and the second opening 221, 222 of the control ring 210 are mouthing to the outer axial surface 212, however at a different axial distance from the first axial surface 213. The different axial distance of the mouthing is important in order to create two separate mouthing areas. A first, a second and a third seal ring 223, 224, 225 is thereby also provided at the outer radial surface 212, in order to create to mouthing spaces between the control ring 212 and the rear housing 102. The inner radial surface 211 is thereby not provided with any openings.

The rear housing 102 is thereby adapted to receive the control ring 210, wherein both the pressure medium inlet and outlet 108, 109 connected to a respective mouthing space between the control ring 210 and the rear housing 102.

As will be realised, the disclosure is capable of modification in various obvious respects, all without departing from the scope of the appended claims. Accordingly, the drawings and the description thereto are to be regarded as illustrative in nature, and not restrictive.

While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.

Claims

1. A control ring for controlling flow of a medium in a displacement pump, the control ring comprising:

an inner radial surface and an outer radial surface that respectively have an inner diameter and an outer diameter, the radial surfaces being centered about a rotational axis and extending along the rotational axis; and

a first axial surface and a second axial surface, the first axial surface having an interface section provided with at least first and second openings that are separated by first and second intermediate sections, wherein the first and second openings mouth to a corresponding mouthing area provided at either of the inner and outer radial surfaces.

2. The control ring according to claim 1 further comprising at least a first balance area at the second axial surface, wherein the first balance area is interconnected with one of the first and second openings via a pressure conduit.

3. The control ring according to claim 1 further comprising first and second balance areas at the second radial surface, wherein the first and second balance areas are interconnected with the first and second openings, respectively, and wherein a surface area of the first and second balance areas at least corresponds to an exposed radial area of the first and second openings, such that pressure upon the first and second balance areas essentially corresponds to pressure upon the exposed radial areas of the first and second opening.

4. The control ring according to claim 1 wherein the first opening mouths to the inner radial surface and the second opening mouths to the outer radial surface.

5. The control ring according to claim 1 wherein the first and second opening mouth to the inner radial surface.

6. The control ring according to claim 1 wherein the first and second openings mouth to the outer radial surface at different axial distances from the first axial surface.

7. The control ring according to claim 6 further comprising seal rings arranged upon the outer radial surface such that the seal rings define two separate axial areas in which the first and second openings mouth respectively.

8. The control ring according to claim 1 wherein the first opening comprises a plurality of channels and/or the second opening comprises a plurality of channels.

9. The control ring according to claim 1 wherein the first and second openings are arc shaped.

10. The control ring according to claim 1 further comprising balance valves arranged in the first and second intermediate sections, the balance valves connecting the first and second intermediate sections with a mouthing area of the first and/or second openings respectively, wherein the balance valves are adapted to open if a pressure at the first or second intermediate area rises above a predetermined threshold value.

11. A displacement pump comprising:

a pumping unit arranged within a housing and having pressure sections and therewith connected inlet and outlet ports; and

a control ring provided between the pressure sections and the inlet and outlet ports such that the control ring can be turned in order to control flow of a medium, the control ring including inner and outer radial surfaces centered about a rotational axis and extending along the rotational axis, and first and second axial surfaces, the first axial surface having an interface section arranged directed towards the pressure sections of the pumping unit and provided with at least first and second openings that are separated by first and second intermediate sections, wherein the first and second openings mouth to a corresponding mouthing area provided at either of the inner and outer radial surfaces.

12. A control ring for controlling flow of a pressure medium in a displacement pump, the control ring comprising:

an inner radial surface and an outer radial surface that are centered about a rotational axis; and

a first axial surface having an interface section provided with first and second spaced apart openings, wherein the first and second openings extend to a corresponding mouthing area provided at either of the inner and outer radial surfaces.