VEHICLE FLOOR COVER RETENTION SYSTEM AND DEVICE
Closed sockets are formed in the lower surface of a vehicle floor cover, such as a mat or tray. Each socket is adapted to receive a vehicle floor cover retention device which stands up from the floor of the vehicle foot well in which the floor cover is being installed. The sidewall of the body of each device acts as a physical stop to the sidewall of a respective socket, preventing or mitigating movement of the floor cover within the foot well. The top surface of the device may have a first fastener which is adapted to engage a second fastener on the ceiling of the socket. The device may be an adapter which is fastened to preexisting OEM mat retention structure. Embodiments of the adapter include one assembled from two pieces around an OEM retention post with an enlarged head.
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In most conventional vehicles, such as cars, trucks and SUV's, the foot wells for the occupants are carpeted. Vehicle floor covers, including floor mats and trays, have been provided to protect the foot wells of these vehicles. However, vehicle drivers and passengers tend to move their feet around, which can bunch up or cause folding of a mat, or possibly shift the position of the mat or tray, causing the gas, brake or clutch pedals, or other vehicle controls or features, to be occluded. Vehicle floor trays, which are fit to the three dimensional walls of the foot well, are sturdier and less prone to deformation and shifting, yet still require placement and securing aids.
To aid in the placement and stability of floor covers and ultimately provide a more solid feel to the occupant's feet, vehicle manufacturers (commonly called original equipment manufacturers or OEMs) now usually place retention posts or other devices or structure in the vehicle foot wells. Often the floor mats or trays are designed to have respective apertures sized to accept the retention posts through them. However, retention post placement varies from manufacturer to manufacturer and may even vary from model to model. If the retention post placement is repositioned even a slight amount, the holes in the mats and trays will need to be likewise repositioned, requiring redesign of the mats and trays. In addition OEM mat retention systems vary widely; some use upstanding posts, others use hooks, still others use preformed holes or cavities in the foot well floor to which other fasteners are affixed. Some OEM retention devices terminate in a knob which is twisted to lock the mat or tray in place. The variance in OEM mat retention systems makes the provision of aftermarket floor mats and trays for these models more costly and less universal. Further, intentionally providing a hole through a vehicle floor cover necessarily reduces its ability to protect the carpeting underneath from debris and fluids.
Most OEM floor mat retention devices require a modicum of mental and physical effort on the part of the end user to effectively fasten the mat to the floor and, without the exercise of this level of care and effort, may not be adequately engaged. Thus a need exists for a vehicle retention post attachment device that can be used to secure a vehicle floor mat or tray without the need for an aperture in the mat or tray, and which relies on a more universal, passive and error-free means to prevent the lateral shifting of a floor mat or tray in a vehicle foot well.
SUMMARY OF THE INVENTIONIn one aspect of the invention, a vehicle floor cover retention system is provided in which a vehicle floor cover, such as a mat or tray, has one or more sockets formed in its lower surface. The system further includes, for each socket, a retention device which stands up from the vehicle foot well floor. The socket has a sidewall of a predetermined depth that extends from the general lower surface of the floor cover to a closed ceiling. A socket depth is preselected to be more than or equal to a height of a sidewall of the retention device. The sidewall of the retention device is high enough that it acts as a physical stop to the sidewall of the socket, thereby preventing or mitigating lateral movement of the floor cover inside the vehicle foot well. The body of the retention device can be circularly cylindrical, or have a sidewall that is slightly inversely frustoconical (with a top being slightly larger than a bottom). The socket can likewise be substantially circularly cylindrical, but may have a draft for reasons of manufacturability. The retention device further includes a connector of one of many different kinds Many of the retention devices are in the nature of adapters and fasten in various ways to the OEM retention devices in the foot well. But some embodiments of the invention's retention device do not have adapters but fasten directly into the carpet backing A top surface of the retention device of the invention can have a fastener, such as hook and loop material, a magnet, or a physical snap, which fastens to a corresponding fastener disposed on the ceiling of the socket which receives the retention device.
A principal advantage of the retention system of the invention is its relatively passive nature. In some embodiments the end user does not have to forcibly push or snap a device on a mating piece, nor does he or she have to rotate a part to attach the mat or tray. Once an adapter has been installed on the OEM retention structure, one time, the tray can be placed on or lifted off of the adapters with a simple motion. The adapters thus locate the mat or tray and retain it.
According to another aspect of the invention, there is provided a multiple-piece retention device or adapter which is removably installed by a consumer onto an original equipment manufacturer (OEM) vehicle foot well retention post which extends upwardly from a floor of the vehicle foot well. The OEM retention post has a shaft portion of one diameter and a head portion of a second, larger diameter. A cavity, disposed inside a body of the adapter, is dimensioned to receive the head of the OEM retention post. An engagement ridge, axially spaced from an upper surface of the body, extends inwardly from a general inner surface of the cavity and forms a passageway dimensioned to receive the shaft of the OEM retention post. The body may be divided into two or more pieces where each of the pieces includes a portion of the engagement ridge and where the pieces are capable of being securely attached to one another. A first fastener is disposed on the upper surface of the body, which is fastenable to a second fastener disposed on a lower surface of the mat or tray being retained.
According to yet another aspect of the invention, there is provided an affixation/retention device which consists of a substantially plate-shaped handgrip member, a vehicle retention member and a carpet affixation member. The vehicle retention member is sized to be received in a socket of a vehicle floor cover. The carpet affixation member is adapted to be twisted into the carpeting of the vehicle foot well by a human hand on the handgrip member.
In an embodiment, at least one anti-backout wedge is formed on the lower face of the handgrip member. The anti-backout wedge has a leading edge and trailing edge and resists any torque on the device in a direction opposite the predetermined rotational direction.
In an embodiment, the handgrip member includes a metal plate and a plastic component overmolded around the metal plate. At least one radially inwardly extending embayment is formed in the plane adjacent the lateral outer margin of the metal plate. The metal plate does not form any portion of the lower face of the handgrip member within the area of the embayment, instead a lower surface of the plastic component forms the lower face of the handgrip member within the embayment. The affixation member joined to the handgrip member is adapted to be axially twisted into a carpeted surface of a vehicle foot well.
The present invention provides an advantage over making a hole in the vehicle floor cover sized to receive a vehicle retention post. When the head of the retention post is large, in the prior art, the aperture in the floor mat may have to fit loosely around the retention post. In addition, the present invention reduces the need to redesign the floor mats or trays when the retention post placement is slightly changed; the area of the upper surface of the attachment device can be chosen to be smaller than the area of the second fastener on the dome interior, permitting some lateral shift. More likely, if the design of the OEM retention post or other structure is changed, the adapter that fits it can be changed without redesigning the mat or tray. The attachment device allows for the attachment of the floor mat or tray to the vehicle foot well while maintaining a tight retention and location. By obviating the need of forming a hole in the floor cover for the retention post, the fastening device provides superior protection to the underlying carpet from fluids, debris and the like.
Further aspects of the invention and their advantages can be discerned in the following detailed description, in which like characters denote like parts and in which:
Particularly on the driver's side, vehicle manufacturers now usually equip the foot well 10 with one or two hold-down or retention devices, in order fix the mat or tray (generically, “floor cover”) in place and prevent its shifting and fouling with gas pedal 12 and/or brake pedal 14. In this illustrated embodiment there are two OEM retention devices 124A and 124B, and they take the form of posts with enlarged heads 214. Many different floor mat retention systems have been developed by different vehicle manufacturers and this makes the provision of custom-fitted foot well covers for these vehicles more challenging. In this illustrated embodiment, the OEM retention posts are meant to be inserted entirely through respective holes in an OEM floor mat (not shown.)
The placement of the spaced-apart OEM retention devices 124A and 124B is typical; OEM retention device 124A is located toward the aft and outboard margins of floor 16, while retention device 124B is positioned toward the aft and inboard corner of floor 16. While OEM vehicle retention devices 124A and 124B stand up more or less perpendicularly from floor 16, they could be located in one or more of the adjacent foot well surfaces and be canted at an angle to the vertical.
In this embodiment, an end user of the floor cover 120 doesn't have to do much work in installing it into his or her vehicle. The user first fits the OEM posts 124A, 124B with adapters 100A and 100B. Then the user takes the floor cover 120 and positions the sockets 122A and 122B over the attached adapters 100A and 100B so that the adapters 100A and 100B are received within the sockets 122A and 122B. In those embodiments where the adapters 100A and 100B have a fastener such as hook and loop material or topography on their respective upper surfaces, the user presses the sockets 122A and 122B down on the adapters 100A and 100B, and the installation is complete. The user does not have to thread or forcibly press any retention device through an aperture in the mat or tray, and doesn't have to twist or turn any hook, end knob or lock to secure the mat or tray in place.
The retention system of the invention primarily relies on the interaction between adapter sidewall 125 and socket sidewall 123 to prevent lateral movement; one acts as a physical stop to the other. In those instances where there are at least two sockets and adapters 122, 100, the mat or tray is also prevented from rotating around the axis of either.
A single retention device 100 and an associated portion of a floor cover 120 are seen in
The body 102 has a general exterior upper surface 104 on which a first fastener 105 is formed or affixed. For example, the upper surface may be integrally molded with the body 102 so as to have hook or loop features in it; alternatively, a layer of hook or loop material may be applied to a plastic substrate as by gluing or heat bonding. In other embodiments fastener 105 could be a magnet or a snap. The body 102 is preferably injection-molded of plastic but may also be formed from rubber or other thermosetting material, or even a metal. Surface 104 is, in this embodiment, formed to be planar and substantially perpendicular to axis X; more generally the curvature (if any) of surface 104 should be a mirror image of the shape of socket ceiling 217 (described below).
A cavity 110 is formed by the body 102. In the embodiment illustrated by
In
The engagement ridge 202 extends radially inwardly from the general inner surface 204 and is axially spaced from the general upper surface 104. The engagement ridge 202 forms a restricted passageway that is dimensioned to receive the shaft 216 of the retention post 124. The passageway formed by the engagement ridge 202 is smaller than the head of the retention post 214, and accordingly, when the body 102 is attached around the retention post 124, it cannot be lifted off by even a large amount of axial force. In the illustrated embodiment, a central passageway defined by the engagement ridge 202 fairly tightly receives the shaft 216; in an alternative embodiment, this fit could have a looser tolerance so as to permit some variance in the shaft size or shape.
A second fastener 208 is placed on an underside of the floor cover 120, and it is preferred that the second fastener 208 be attached to or make up the ceiling 217 of the socket 122. The second fastener may be hook-and-loop material meant to mate with the hook-and-loop material of the first fastener 105; it is also possible for the hook and loop topography to be molded into the ceiling 217. Accordingly, when the floor cover 120 having a socket 122 is placed over the body 102, the second fastener 208 fastens to the first fastener 105. In other embodiments, one of fasteners 105 and 208 can be a magnet and the other of the fasteners 105 and 208 can be a magnet or a piece of ferromagnetic material such as steel. In yet other embodiments, fasteners 105 and 208 could form components of a spring-biased mechanical snap.
The socket 122 has a top diameter, D1, at the ceiling of the socket 122 and a bottom diameter, D2, at the general lower surface of the socket 122. The adapter 100 has a diameter D3. The greatest diameter of the adapter 100, D3, is less than the top D1 and bottom D2 socket 122 diameters. This insures that the floor cover 120 will fit on the adapter 100.
Typically, the retention post 124 protrudes upwardly through a layer of carpet (here shown schematically at 218). A thickness of the engagement ridge 202 between its lower surface 215 and its upper surface 220 may be chosen to be smaller than a length of the unenlarged portion of shaft 216, for ease in installation by the consumer.
The upstanding sidewall 123 preferably approaches parallelism with axis X, but in order to get good mold release characteristics, the sidewall 123 may be at a slight angle to axis X, such as up to six degrees, and preferably 3 to 5 degrees. One embodiment of sidewall 125, however, is somewhat inversely frustoconical, such that the top of adapter 100 is slightly larger in diameter than its bottom. In any particular vehicle, the OEM retention post 124 may not be completely vertical but may be canted, either as a result of its being installed in a nonhorizontal surface or because of loose tolerances or controls on such verticality. Sidewall 125 compensates for this somewhat in that even as slightly canted, the sidewall 125 will present an abutment or stop to the sidewall 123 which is more at 90 degrees to the horizontal than the OEM post axis. This maximizes the ability of surface 125 to stop lateral displacement of mat or tray 120 without the socket 122 camming over the top 104 of the adapter 100.
More generally, the adapter 100 minimally should present some sort of bump or impediment to the lateral displacement of the socketed mat or tray 120. Various shapes could achieve this. Preferably the height of socket wall 123 (from ceiling 217 to the general lower surface 121 of floor cover 120) and the height of the retention device sidewall body 125 should be at least 4 mm for acceptable functionality. Further and in the illustrated embodiment, a diameter of socket 122 at ceiling 217 is preselected to be somewhat larger than a diameter of adapter 100 at top surface 104, the difference being at least 2 mm, and more preferably 6 to 8 mm. This loose tolerance is specified to take into account the variation in placement of the OEM retention device to which the adapter 100 is connected. Where the OEM retention device, such as a hook (see below), is not radially symmetrical, this degree of “float” may also vary with the asymmetry of the OEM retention device.
In one embodiment the adapter body 102 is made up of at least two separate pieces, and as shown in
As shown in
On each piece, the interlocking members 402, 404 are radially spaced from the axis and extend in a direction parallel to and spaced from that axis. Projections or fingers 402 and channels 404 are disposed below the upper engagement surface 104, radially outwardly from the structure defining cavity 110, and preferably above the engagement ridge 202. The projection 402 of piece 302a will be inserted into a channel 404 of piece 302b on one side of the axis X, while simultaneously the projection 402 of piece 302b will be inserted into channel 404 of piece 302a on the other side of the axis X; the axis is interposed between the two vectors or lines of closing (not shown) of the fastening pairs 402, 404. This spaced-apart placement ensures that the piece 300a will be securely fastened to piece 300b around the retention post 124.
In one embodiment each finger or projection 402 is slightly elastic. This elasticity can be taken advantage of by placing the serrations 403 on the free end of the elongate projection 402, and by extending the projection 402 at an angle which is slightly nonparallel to and inward of the long dimension of the mating channel 404. In this way, a projection 402, when inserted into a channel 404, will have its teeth 403 forced or spring-biased against the teeth 405 of the channel 404. This enhances securement.
According to one aspect of the invention and as illustrated in
Each of the pieces 300a,b also has a pair of guides or processes to aid in the coregistration and assembly of the device 100. The guides also help prevent inadvertent disassembly when the two pieces of the device are twisted torsionally and perpendicularly from the axis X. The first of these, guide 408, is a process which extends roughly in parallel to but spaced outwardly from finger 402. The radially external surface of guide 408 is continuous with exterior surface 125. The guide 408 fits into a pocket 410 on the other of the two pieces 300a,b. Pocket 410 is in the nature of a depression formed in the otherwise continuous curved exterior surface 125.
The other guide or process 412 is best seen in
The cavity 110 is dimensioned to enclose the OEM retention post head 214. As seen in
The adapter 100 shown in FIGS. 2 and 4-10 fairly closely fits an OEM retention post 124 of a predetermined type. But adapters or retention devices could be fabricated according to the invention wherein cavities 110 will accommodate any of several different retention post heads, hooks or enlargements of different kinds, so long as the retention post or hook has a terminal head that is larger in axial cross section than a neck or shaft to which is attached. As such, a retention device according to the invention could be used as an adapter to any of several (OEM) vehicle floor cover retention systems, obviating the need to make custom apertures in the mats or trays for different OEM makes or models.
In the embodiment shown in
In the embodiment shown in
In the embodiment shown in
The handgrip member 1904 has a substantially plate-shaped body with a noncircular margin 1906. The handgrip member 1904 has a first, upper face 1902 and a second, lower face 2110 (See
In this embodiment, the body of the handgrip member 1904 is a composite of a metal plate 2100 and an overmolded thermoplastic portion 1914 which, for example, can be acrylonitrile butadiene styrene terpolymer (ABS) or glass filled nylon. In the illustrated embodiment, the vehicle floor cover retention member 1901 attaches to the handgrip member 1904 via a center post 2002 (See
A carpet affixation member 1910 downwardly depends from the lower surface 2110 of the handgrip member 1904. The carpet affixation member 1910 is adapted to be twisted into the carpeting of a vehicle foot well in a predetermined rotational direction 2116 (See
In the illustrated embodiment, a hexagonal hole 2104 is disposed on the axis of the metal plate 2100 of the handgrip member 1904. The hexagonal hole 2104 is sized such that it accepts an Allen wrench. Other embodiments may have noncircular central orifices of different shapes which may receive different tools such as a slotted or Philips head screwdriver. The tools may be used to turn handgrip member 1904 and the carpet affixation member 1910 into the carpeting in the predetermined rotational direction 2116. Additional holes 2106 may be disposed to go through the metal plate 2100 for use in the alignment in mold tooling.
The undersides of the embayments 2108 are also shown in
Once the handgrip member 1904 and carpet affixation member 1910 are twisted in rotational direction 2116, into the carpet, the wedges 2008 will resist any torque on the device 1900 in a direction opposite the predetermined rotational direction 2116. In the illustrated embodiment the anti-backout wedge 2008 and plastic component 1914 of the handgrip member 1904 are integrally molded of plastic. Other embodiments may have backout wedges 2008 in different configurations and made of different materials.
In operation, the vehicle floor cover retention member or puck 1901 may be snapped into the center post 2002 (
In summary, a relatively passive vehicle floor cover retention system uses device bodies or adapters with upstanding side walls that are received in respective floor cover sockets. The devices or adapters can be of various kinds developed to replace or augment OEM retention devices of various kinds, and act as physical stops against lateral motion of the floor mat or tray. While illustrated embodiments of the present invention have been described in the above description and illustrated in the appended drawings, the present invention is not limited thereto but only by the scope and spirit of the appended claims.
Claims
1. A vehicle floor cover retention system, comprising:
- a vehicle floor cover for installation in a vehicle foot well, the vehicle floor cover having a general lower surface, at least one socket formed into the general lower surface and having a closed ceiling spaced upwardly from the general lower surface, at least one sidewall of the socket extending by a predetermined depth from the general lower surface to the ceiling, the socket having a top socket diameter at the ceiling and a bottom socket diameter at the general lower surface such that the top socket diameter is less than the bottom socket diameter; and
- for each socket, a respective retention device disposed to upwardly extend from the vehicle foot well and having a free end, a body of the retention device having at least one upstanding sidewall, a depth of the sidewall of the socket being preselected to be more than or equal to a height of the sidewall of the retention device body as measured from a general surface of the vehicle foot well to the free end of the retention device body, the device having a greatest diameter that is less than the top and bottom socket diameters;
- the socket adapted to receive the retention device when the floor cover is placed in the vehicle foot well, the sidewall of the retention device presenting a physical stop to the sidewall of the socket to mitigate lateral movement of the vehicle floor cover within the vehicle foot well.
2. A vehicle floor cover retention system, comprising:
- a vehicle floor cover for installation in a vehicle foot well, the vehicle floor cover having a general lower surface, at least one socket formed into the general lower surface and having a closed ceiling spaced upwardly from the general lower surface, at least one sidewall of the socket extending by a predetermined depth from the general lower surface to the ceiling; and
- for each socket, a respective adapter disposed to upwardly extend from the vehicle foot well and having a free end, a body of the adapter having at least one upstanding sidewall, a depth of the sidewall of the socket being preselected to be more than or equal to a height of the sidewall of the adapter body as measured from a general surface of the vehicle foot well to the free end of the adapter body;
- the socket adapted to receive the adapter when the floor cover is placed in the vehicle foot well, the sidewall of the adapter presenting a physical stop to the sidewall of the socket to mitigate lateral movement of the vehicle floor cover within the vehicle foot well; and
- a connector adapted to affix the adapter to an original equipment manufacturer (OEM) vehicle floor mat retention device installed by the original equipment manufacturer in the vehicle foot well.
3. The system of claim 2, wherein the connector of the adapter is formed by a cavity disposed to be radially interior to the sidewall of the adapter body, the cavity sized to house an enlarged head of an OEM vehicle floor mat retention post, a lower end of the cavity defined by an engagement ridge, the engagement ridge extending radially inwardly from a general inner sidewall of the cavity and adapted to receive a shaft of the OEM vehicle floor mat retention post, the shaft extending between the vehicle foot well surface and the enlarged head.
4. The system of claim 3, wherein the adapter is formed as two separate pieces which are brought together around the OEM retention post to affix the adapter to the OEM retention post.
5. The system of claim 4, wherein the adapter is formed as first and second pieces hinged to each other at the sidewall of the adapter body, the first and second pieces hingedly closed on each other around the OEM floor mat retention post to affix the adapter to the OEM retention post.
6. The system of claim 3, wherein the enlarged head of the OEM retention post is a hook which is asymmetrical around an axis of the post, the adapter body having an axis, the engagement ridge defining an access hole extending from the axis of the adapter body to the general inner sidewall of the cavity in the adapter body but angularly extending only through a portion of the bottom of the adapter body cavity, the adapter adapted to be twisted about the axis such that the hook of the OEM retention post is above the engagement ridge.
7. The system of claim 2, wherein the connector has a shaft which extends downwardly on an axis of the adapter body, the shaft having an end remote from the adapter body, an elongate bar joined to the last said end and horizontally extending form the axis in opposite directions, the elongate bar adapted to be received through a slot formed in the vehicle foot well and into a cavity below the slot, the retention device rotated to fasten the retention device to the vehicle foot well.
8. The system of claim 2, wherein the connector has a shaft which extends downwardly on an axis of the retention device body and which terminates in an enlarged end, the shaft being axially split into two parts, the parts being capable of elastic deformation toward the axis, the connector adapted to being inserted through a hole in the vehicle foot well and into a cavity disposed below the hole, the parts of the enlarged end of the shaft elastically deforming toward the axis as the enlarged end is inserted through the hole and springing radially outwardly once the enlarged end is in the last said cavity to thereby connect the adapter to the vehicle foot well.
9. The system of claim 2, wherein the sidewall of the body of the retention device generally conforms to a surface of rotation around a body axis, plural angularly spaced-apart depressions being formed in the sidewall of the body to provide purchase points for a thumb and at least one finger of a human hand so that a user may manually twist the retention device about its body axis.
10-24. (canceled)
25. A vehicle floor cover retention system, comprising:
- a vehicle floor cover for installation in a substantially carpeted vehicle foot well, the vehicle floor cover having a general lower surface, at least one socket formed into the general lower surface and having a closed ceiling spaced upwardly from the general lower surface, at least one sidewall of the socket extending by a predetermined depth from the general lower surface to the ceiling;
- for each socket, a respective affixation/retention device;
- a substantially plate-shaped handgrip member of the affixation/retention device formed around an axis to be substantially orthogonal thereto, a noncircular handgrip margin of the handgrip member radially spaced from the axis, the handgrip member having a lower face and an upper face;
- a vehicle floor cover retention member of the affixation/retention device upstanding from the upper face of the handgrip member and sized to be received in a respective socket, the retention member disposed on the axis, a largest radius orthogonal to the axis of the vehicle floor cover retention member being smaller than a smallest radius orthogonal to the axis of the handgrip member; and
- a carpet affixation member of the affixation/retention device downwardly depending from the lower surface of the handgrip member, the carpet affixation member formed around the axis and adapted to be twisted into carpeting of the vehicle foot well in a predetermined rotational direction by action of the human hand on the handgrip surface of the handgrip member.
26. The system of claim 25, wherein a body of the vehicle floor cover retention member has a free end upwardly spaced from the upper face of the handgrip member and at least one upstanding sidewall extending between the upper face of the handgrip member and the free end of the retention member, a depth of the sidewall of the socket being preselected to be more than or equal to a height of the sidewall of the retention member; and
- the sidewall of the retention member presenting a physical stop to the sidewall of the socket to mitigate lateral movement of the vehicle floor cover within the vehicle foot well.
27. The system of claim 25, and further including a post integrally formed with the handgrip member on the axis to upwardly vertically extend from the upper surface of the handgrip member, a sidewall of the post having an enlargement, the vehicle floor cover retention member being annular and adapted to snap-fit over the enlargement on the post of the handgrip member.
28. The system of claim 25, wherein the handgrip member has a metal plate and a plastic portion overmolded onto the metal plate, the carpet affixation member of the device comprising at least one tine integrally formed with and downwardly depending from the metal plate.
29. The system of claim 28, wherein the affixation member includes a plurality of tines angularly spaced from each other and integrally formed with and downwardly extending from the metal plate on roughly helical paths.
30. The system of claim 27, wherein a center of the post and the handgrip member are hollow and define an axial passage, the handgrip member further having a metal plate, at least one tine of the vehicle carpet affixation member integrally formed with and downwardly depending from the metal plate, a noncircular central orifice formed in the plate on the axis and adapted to receive a tool introduced through the axial passage for turning the device in the predetermined rotational direction.
31. The system of claim 30, wherein the noncircular central orifice of the metal plate is adapted to receive an Allen wrench.
32. A device for fastening an object to a carpeted floor of a vehicle, comprising:
- a substantially flat handgrip member formed around an axis and having a noncircular handgrip margin radially spaced from the axis, the handgrip member having a lower face which in use faces the carpeted floor of the vehicle;
- at least one carpet affixation member joined to the flat handgrip member and downwardly depending therefrom, the carpet affixation member adapted to be twisted into the carpeted floor of the vehicle in a predetermined rotational direction around the axis; and
- at least one anti-backout wedge formed on the lower face of the handgrip member to downwardly depend therefrom, the wedge having a leading edge and a trailing edge, the leading edge of the wedge being angularly spaced relative to the axis from the trailing edge of the wedge in the predetermined rotational direction, the trailing edge having a first depth measured from the lower face of the handgrip member, the leading edge having a second depth measured from the lower face of the handgrip member, the first depth being greater than the second depth such that, once the carpet affixation member has been twisted into the carpeted floor of the vehicle, the wedge will resist any torque on the device in a direction opposite the predetermined rotational direction.
33. The device of claim 32, wherein the handgrip member includes a metal plate and a plastic portion overmolded onto the metal plate, at least one tine of the carpet affixation member integrally formed with and downwardly extending from the plate in a roughly helical path.
34. The device of claim 33, wherein said at least one anti-backout wedge and the plastic portion of the handgrip member are integrally molded of plastic.
35. The device of claim 32, wherein the second depth is zero.
36. The device of claim 33, wherein the carpet affixation member includes a plurality of tines angularly spaced apart from each other relative to the axis and extending downwardly from the lower face of the handgrip member on roughly helical paths.
37. The device of claim 32, wherein a plurality of anti-backout wedges are disposed on the lower face to be angularly spaced apart from each other relative to the axis.
38. A device for retention of a mat or tray to a foot well of a vehicle, comprising:
- a composite handgrip member formed around an axis and having a noncircular handgrip margin radially spaced from the axis, a lower face of the handgrip member substantially residing in a plane perpendicular to the axis and extending to the handgrip margin, the handgrip member including a metal plate and a plastic component overmolded around the metal plate to at least partially form the handgrip margin, a general lower surface of the metal plate partially constituting the lower face of the handgrip member, a lateral outer margin of the metal plate being radially inwardly spaced from the handgrip margin through at least some of the circumference of the handgrip margin;
- at least one radially inwardly extending embayment formed in the plane adjacent the lateral outer margin of the metal plate and having an area, the metal plate not forming any portion of the lower face of the handgrip member within the area of the embayment, a lower surface of the plastic component forming the lower face of the handgrip member within the area of the embayment; and
- a vehicle carpet affixation member of the device joined to and extending downwardly from the general lower surface of the handgrip member and adapted to be axially twisted into a carpeted surface of a vehicle foot well.
39. The device of claim 38, wherein multiple embayments are formed adjacent the lateral outer margin of the metal plate, the embayments being angularly spaced from each other relative to the axis.
40. The device of claim 39, wherein the embayments are distributed around the axis at equal angular intervals.
41. The device of claim 38, wherein the lower surface of the metal plate extends across the embayment and departs from the plane within the area of the embayment.
42. The device of claim 41, wherein within the area of the embayment, the plastic component is overmolded both on the lower surface of the metal plate and on the upper surface of the metal plate.
43. The device of claim 41, wherein the metal plate is formed from a workpiece of substantially uniform thickness and is stamped to create a hump that defines the embayment.
44. The device of claim 38, wherein the plastic component laterally surrounds the metal plate through 360 degrees relative to the axis.
45. The device of claim 38, wherein the vehicle carpet affixation member includes at least one process integrally formed with the metal plate.
46. The device of claim 45, wherein the process is a sharpened metal tine.
47. The device of claim 45, wherein the process is stamped from a workpiece of substantially uniform thickness, the workpiece also creating the metal plate.
48. The device of claim 45, wherein the vehicle carpet affixation member includes a plurality of angularly spaced apart processes downwardly extending from the lower face of the handgrip member.
49. The device of claim 38, and further including a vehicle floor cover retention member joined to and upwardly extending from the upper face of the handgrip member.
50. The device of claim 49, wherein the handgrip member includes a post upwardly extending along the axis of the device from the upper face of the handgrip member, the post having an enlargement, the vehicle floor cover retention member being annular and adapted to snap-fit over the enlargement on the post.
Type: Application
Filed: Jun 11, 2014
Publication Date: Jul 30, 2015
Applicant: MacNeil IP LLC (Bolingbrook, IL)
Inventors: Judd C. Kaufman (Clarendon Hills, IL), David S. Iverson (Hinsdale, IL), Frederick W. Masanek, JR. (Barrington, IL), Ryan Granger (Homer Glen, IL), Allan R. Thom (Burr Ridge, IL)
Application Number: 14/422,651